Related Manuals for Moons' Applied Motion Products ST5-S
Summary of Contents for Moons' Applied Motion Products ST5-S
- Page 1 Hardware Manual • ST5-S • ST10-S • ST5-Plus • ST10-Plus 920-0027 Rev. F 2/22/2023...
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Page 2: Table Of Contents
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Table Of Contents Contents Introduction ............................3 Features ............................3 Block Diagrams ..........................4 Getting Started ..........................5 Connecting to the PC using RS-232....................6 Connecting the Power Supply ......................7 Connecting the Motor ........................ -
Page 3: Introduction
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Introduction Thank you for selecting an Applied Motion Products motor control. We hope our dedication to performance, qual- ity and economy will make your motion control project successful. If there’s anything we can do to improve our products or help you use them better, please call or fax. We’d like to hear from you. -
Page 4: Block Diagrams
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Block Diagrams 24-48 VDC (ST5) 24-80 VDC (ST10) from external power supply 3.3/5/15V Regulators ST5/10-S ST5/10-Plus Voltage Block Diagram Sensors motor AMPLIFIER TX/RX RS-232 Optical Digital STEP Isolation Filter Overcurrent Sensors Optical Software Isolation... -
Page 5: Getting Started
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Getting Started This manual describes the use of four different drive models, ST5-S, ST10-S, ST5-Plus and ST10-Plus. To get started, you’ll need the following: • A 24-48 volt DC power supply. (24 - 80VDC for ST10 model). Please read the section entitled Choosing a Power Supply for help in choosing the right power supply. -
Page 6: Connecting To The Pc Using Rs-232
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Connecting to the PC using RS-232 • Locate your computer within 8 feet of the drive. • Your drive was shipped with a communication cable. Plug the large end into the serial port of your PC and the small end into the jack on your drive. -
Page 7: Connecting The Power Supply
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Connecting the Power Supply If you need information about choosing a power supply, please read Choosing a Power Supply located elsewhere in this manual. Connect the motor power supply “+” terminal to the drive terminal labeled “VDC”. Connect power supply “-” to the drive terminal labeled “GND”. -
Page 8: Connecting The Motor
ST5/10-S & Plus Hardware manual 920-0027 Rev. F 2/22/2023 Connecting the Motor Never connect or disconnect the motor while the power is on. If you are using a non-Applied Motion Products motor, do not con- nect it until you have configured the drive for that motor. Four lead motors can only be connected one way. Please follow the lead sketch at the right. - Page 9 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Orange Orange Blk/Wht Org/Wht lead lead motor Blk/Wht motor Org/ A– A– Black Black Red/ Yellow Yel/ Yel/ Red/Wht B– B– 8 Leads Series Connected 8 Leads Parallel Connected...
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Page 10: Connecting Input Signals
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Connecting Input Signals The ST drives have three types of inputs: • High speed digital inputs -STEP & DIR- for step & direction commands, encoder following, run/stop & direction, or general purpose, 5 volt logic. • Quadrature signals from encoders can also be used. • Digital input for other signals, 5 -12 volt logic, including an enable (EN) . Digital signal for enabling the drive. • Analog input for analog speed adjustment - analog velocity 0-5V All drives include three digital inputs and one analog input. -
Page 11: High Speed Digital Inputs (Step, Dir)
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 High Speed Digital Inputs (STEP, DIR) The -S drives include two high speed inputs labeled STEP and DIR. They accept 5 volt single-ended or differential signals, up to 2 MHz. STEP and DIR Inputs are configured using the ST Configurator software. The inputs can connect to an indexer, a master encoder or CNC handwheel for following applications, or they can be used for connecting sensors, switches and other electronic devices. -
Page 12: Using High Speed Inputs With 12-24 Volt Signals
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 STEP+ STEP- Master Drive Encoder DIR+ DIR- Wiring for Encoder Following Using High Speed Inputs with 12-24 Volt Signals Most PLCs don’t use 5 volt logic. You can connect signal levels as high as 24 volts to the STEP and DIR inputs if you add external dropping resistors, as shown below. • For 12 volt logic, add 820 ohm, 1/4 watt resistors •... - Page 13 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 +12-24V DIR+ DIR- with Drive Sinking STEP+ Outputs STEP STEP- Connecting to PLC with Sinking (NPN) Outputs (Most PLC’s use 24 volt logic) DIR+ direction switch +24VDC DIR- Power 2200 Drive Supply run/stop switch STEP+...
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Page 14: Other Digital Input
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Other Digital Input As previously noted, the high speed STEP and DIR inputs are configured for 5V logic. EN is designed for opera- tion between 5 and 12 volts DC. Add 1500 ohms to EN for 24V operation. 5-12 Drive switch or relay Power (closed=logic low) Supply 5-12 Power output output Supply Proximity Proximity Sensor Sensor – – Drive 5-12 output output Proximity Proximity Power Sensor Sensor... -
Page 15: Connecting Limit Switches
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Connecting Limit Switches For point to point SCL and HUB applications, the STEP input can be used as a clockwise end of travel limit and the DIR input can be used as the counterclockwise end of travel limit. If using SCL, you activate the limits using the SCL “DL” command, as described in the Host Command Reference manual. These inputs are differential, which allows you to use signals that are sinking (NPN), sourcing (PNP) or differential (line driver). -
Page 16: Wiring A Limit Sensor
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Wiring a Limit Sensor Some systems use active limit sensors that produce a voltage output rather than a switch or relay closure. These devices must be wired differently than switches. If your sensor has an open collector output or a sinking output, wire it like this: for 24V logic R=2200 ohms for 12V logic, R=820 ohms STEP+... -
Page 17: Analog Inputs
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Analog Inputs inside ST5/10-S or Plus OUT+ OUT- +5VDC, 10mA max 33.0K ANA1 10nF 49.9K AGND The ST5-S and ST10-S have one 0 to 5 volt analog input that can be used by the drive for controlling the motor speed in velocity mode. -
Page 18: Connecting The Digital Output
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Connecting the Digital Output HUB & SCL STEP+ IN 1 STEP- inside ST5/10-S or Plus DIR+ IN 2 DIR- IN 3 OUT+ OUT+ OUT 1 OUT- OUT- +5VDC, 10mA max 33.0K ANA1 10nF 49.9K... - Page 19 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 5-24 VDC Power Supply – Load OUT+ Drive OUT- Sinking Output 5-24 VDC Power Supply – OUT+ Drive OUT- Load Sourcing Output 5-24 VDC Power Supply relay – OUT+ Drive 1N4935 suppression diode OUT- Driving a Relay...
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Page 20: Choosing A Power Supply
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Choosing a Power Supply When choosing a power supply, there are many things to consider. If you are manufacturing equipment that will be sold to others, you probably want a supply with all the safety agency approvals. If size and weight are an issue use a switching supply. -
Page 21: Recommended Motors
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Recommended Motors Holding Drive Rotor Part Torque Current Setting Resistance Inductance Inertia Number oz-in kg-cm amps ohms g-cm HT11-012/212 0.50 HT11-013/213 15.0 1.08 5014-042/842 26.0 1.87 HT17-068/268 31.4 2.26 HT17-071/271 51.0 3.67 HT17-075/275 62.8... -
Page 22: Torque-Speed Curves
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Torque-Speed Curves Note: all torque curves were measured at 20,000 steps/rev. HT11-012/212, HT11-013/213, 5014-042/842 24 VDC power supply, 20000 steps/rev 5014‐042/842 (1.2 A/phase) HT11‐013/213 (1.2 A/phase) HT11‐012/212 (1.2 A/phase) rev/sec HT17 24 VDC power supply, 20000 steps/rev, all motors connected in parallel HT17-278 (2.4 A/phase) HT17-075/275 (2.0 A/phase) HT17-071/271 (2.0 A/phase) - Page 23 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 HT17 48 VDC power supply, 20000 steps/rev, all motors connected in parallel HT17-278 (2.4 A/phase) HT17-075/275 (2.0 A/phase) HT17-071/271 (2.0 A/phase) HT17-068/268 (1.6 A/phase) rev/sec HT23 24 VDC power supply, 20000 steps/rev, all motors connected in parallel HT23-603 (6.0 A/phase) HT23-401/601 (5.0 A/phase) HT23-398/598 (5.0 A/phase)
- Page 24 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 HT23 48 VDC power supply, 20000 steps/rev, all motors connected in parallel HT23-603 (6.0 A/phase) HT23-401/601 (5.0 A/phase) HT23-398/598 (5.0 A/phase) HT23-394/594 (3.4 A/phase) rev/sec HT24 24 VDC power supply, 20000 steps/rev HT24-108 (4.8 A/phase) HT24-105 (4.8 A/phase) HT24-100 (3.36 A/phase)
- Page 25 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 HT24 48 VDC power supply, 20000 steps/rev HT24-108 (4.8 A/phase) HT24-105 (4.8 A/phase) HT24-100 (3.36 A/phase) rev/sec HT34-485/486/487 with ST10 24 VDC power supply, 20000 steps/rev, all motors connected in parallel 1400 HT34-487 (10 A/phase) HT34-486 (9.7 A/phase)
- Page 26 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 HT34-485/486/487 with ST10 48 VDC power supply, 20000 steps/rev, all motors connected in parallel 1400 HT34-487 (10 A/phase) HT34-486 (9.7 A/phase) 1200 HT34-485 (10 A/phase) 1000 rev/sec HT34-485/486/487 with ST10 80 VDC power supply, 20000 steps/rev, all motors connected in parallel 1400 HT34-487 (10 A/phase) HT34-486 (9.7 A/phase)
- Page 27 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 HT34-504/505/506 with ST10 24 VDC power supply, 20000 steps/rev, all motors connected in parallel 1000 HT34-506 (6.72 A/phase) HT34-505 (7.56 A/phase) HT34-504 (7.56 A/phase) rev/sec HT34-504/505/506 with ST10 48 VDC power supply, 20000 steps/rev, all motors connected in parallel 1000 HT34-506 (6.72 A/phase) HT34-505 (7.56 A/phase)
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Page 28: Motor Heating
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 HT34-504/505/506 with ST10 60 VDC power supply, 20000 steps/rev, all motors connected in parallel 1000 HT34-506 (6.72 A/phase) HT34-505 (7.56 A/phase) HT34-504 (7.56 A/phase) rev/sec Motor Heating Step motors convert electrical power from the driver into mechanical power to move a load. Because step motors are not perfectly efficient, some of the electrical power turns into heat on its way through the motor. This heating is not so much dependent on the load being driven but rather the motor speed and power supply voltage. - Page 29 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 5014-042/-842 Max Duty Cycle vs Speed 24 VDC, 1.2A, 40°C Ambient Mounted on 4.75" x 4.75" x .25" Aluminum Plate Speed (RPS) HT11-012/212 Max Duty Cycle vs Speed 24 VDC, 1.2A, 40°C Ambient Mounted on 3.5"...
- Page 30 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 HT17-068 Max Duty cycle vs Speed HT17-068 Max Duty cycle vs Speed 48 VDC, 1.60 Amps 40 °C Ambient 24 VDC, 1.60 Amps @40°C Ambient on 4.75 x 4.75 x .25 Aluminum Plate on 4.75 x 4.75 x .25 Aluminum Plate Speed (RPS) Speed (RPS)
- Page 31 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 HT23-394 Max Duty Cycle vs Speed HT23-394 Max Duty Cycle vs Speed 24 VDC, 3.4 Amps, 40°C Ambient 48 VDC, 3.4 Amps, 40°C Ambient on 6.4 x 6.4 x .25 Aluminum Plate on 6.4 x 6.4 x .25 Aluminum Plate Speed (RPS) Speed (RPS)
- Page 32 ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 HT34-485 Max Duty cycle vs Speed HT34-485 Max Duty cycle vs Speed 48 VDC, 10.0 Amps 40°C Ambient 80 VDC, 10.0 Amps 40 °C Ambient on 10 x 10 x .5 Aluminum Plate on 10 x 10 x .5 Aluminum Plate Speed (RPS) Speed (RPS)
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Page 33: Mounting The Drive
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Mounting the Drive You can mount your drive on the wide or the narrow side of the chassis using #6 screws. If possible, the drive should be securely fastened to a smooth, flat metal surface that will help conduct heat away from the chassis. If this is not possible, then forced airflow from a fan may be required to prevent the drive from overheating. • Never use your drive in a space where there is no air flow or where other devices cause the surrounding air to be more than 40°C. -
Page 34: Technical Specifications
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 Technical Specifications POWER AMPLIFIER: All Models Dual H-Bridge, 4 Quadrant AMPLIFIER TYPE 4 state PWM at 20 Khz CURRENT CONTROL ST5 Series 0.1 — 5.0 amps/phase in 0.01 amp increments OUTPUT CURRENT ST10 Series 0.1 —... -
Page 35: Mating Connectors And Accessories
ST5/10-S & Plus Hardware Manual 920-0027 Rev. F 2/22/2023 CONTROLLER: S Models NON-VOLATILE STORAGE Configurations are saved in FLASH memory on-board the DSP. MODE OF OPERATION Step & Direction, CW/CCW, A/B Quadrature, Oscillator, Joystick, SCL, Hub. Optically Isolated, Differential, 5 Volt. Minimum pulse width = 250 ns. Maximum pulse fre- STEP AND DIRECTION INPUTS quency = 2 MHz Function: Step &... -
Page 36: Alarm Codes
Alarm Codes In the event of an error, the red and green LEDs on the main board will flash in alternating red-green patterns as shown below. The pat- tern repeats until the alarm is cleared. Code Error solid green no alarm, motor disabled flashing green no alarm, motor enabled 1 red, 2 green move attempted while drive disabled 2 red, 1 green ccw limit 2 red, 2 green cw limit 3 red, 1 green drive overheating 3 red, 2 green internal voltage out of range - prior to 1.01R 4 red, 1 green power supply overvoltage...
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