Systec Controls deltawaveC-F Manual

Ultrasonic flow and heat measurement portable, stationary
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deltawaveC-F/P
Manual
Ultrasonic flow and heat measurement
1 systec Controls Mess- und Regeltechnik GmbH
Manual
deltawaveC-F/P
portable
Stationary
Ver. 3.0.0 and higher
14.02.2023

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Summary of Contents for Systec Controls deltawaveC-F

  • Page 1 Manual Manual deltawaveC-F/P Ultrasonic flow and heat measurement portable Stationary Ver. 3.0.0 and higher 1 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 2: Table Of Contents

    About this manual ....................6 deltawaveC-F/P & components ................. 7 Approvals / EMC ..................7 Scope of delivery deltawaveC-F / P basic package ....... 8 Transducer..................... 9 Safety instructions ................10 Important instructions for the use of deltawaveC-P ......10 Measuring principle..................
  • Page 3 10.4 The measuring window "heat quantity" ..........53 10.5 Password protection ................54 10.6 The measurement windows of the 2-channel deltawaveC-F ....55 The main menu (complete menu) ............. 56 11.1 Loading, saving and managing parameter data ........56 11.2 The pipe parameters ................
  • Page 4 Signal decoupling on small pipelines ..........102 15.2.4 The Auto window function / AFC-Technology ....... 103 15.3 The diagnosis window of the deltawaveC-F/P ........105 15.4 What to do if the pipe is not fully filled? ..........106 Appendix A – Material data ................... 107 Appendix B –...
  • Page 5: Preamble

    Thanks to your competent and constructive suggestions you have helped to co-create deltawaveC and contribute to its success.
  • Page 6: About This Manual

    The fields identified with the “i“ contain supplementary and helpful information. The instruction manual describes the function of both deltawaveC-P and deltawaveC-F in 1-channel and 2-channel version. In addition to the chapters you will find the corresponding pictograms. This indicates which of the devices the chapter applies to.
  • Page 7: Deltawavec-F/P & Components

    Manual 3 deltawaveC-F/P & components deltawaveC-F/P key points:  deltawaveC-F/P is a clamp-on ultrasonic flow meter for liquids in completely filled pipelines.  deltawaveC-F/P works based on the transit time method.  deltawaveC-F/P provides heat measurement by default. Clamp-on Pt100 temperature sensors are available as an optional.
  • Page 8: Scope Of Delivery Deltawavec-F / P Basic Package

    Other ultrasonic transducers for smaller or larger pipe dimensions, as well as clamp-on temperature sensors, are available on separate order. Every deltawaveC-F can be retrofitted with a serial interface board (optional). It can be connected either to an RS232 serial interface board or to a RS485 interface.
  • Page 9: Transducer

    Figure 1: deltawaveC-F/P – measuring converter and mounted ultrasound transducer; left: deltawaveC-F, right: deltawaveC-P Your deltawaveC-F / P essentially consist of the ultrasonic transducers mounted on your pipeline and the transmitter. The transmitter performs the signal processing and provides the user with the measurement results. The ultrasonic transducers transform the electrical energy into kinetic energy (acoustic wave).
  • Page 10: Safety Instructions

    The power supply unit of the deltawaveC-P is not protected against moisture. Use it only in dry rooms.  Before connecting the deltawaveC-F to your power supply, make sure that it is deactivated (e.g. fuse off). 3.5 Important instructions for the use of...
  • Page 11: Measuring Principle

    If "x" appears in the battery symbol, this means that the battery is defective or there is a fault in the charging circuit. If the symbol is also displayed after a restart of the deltawaveC-P, please contact systec Controls. 4 Measuring principle...
  • Page 12 (qp factor) determined by deltawaveC-F / P without mechanical displacement of the transducers. Standard: The basis for the calculation is the VDI/VDE directive 2642: "ULTRASONIC FOW- RATE MEASUREMENT OF FLUIDS IN PIPES UNDER CAPACITY FLOW CONDITIONS"...
  • Page 13: 2-Channel Device Applications

    Manual 4.1 2-channel device applications The deltawaveC-F 2-channel transmitter enables the realization of exceptional measurement requirements for special applications. These are briefly described below. Two measuring paths can be operated separately at two different measuring points. In addition to the separate results of measuring points (CH1 or CH2), the sum, the difference as well as the mean value of both measuring paths are provided additionally (CH1 + CH2, CH1 - CH2, (CH1 + CH2) / 2).
  • Page 14: Deltawavec-F/P Interfaces

    Hardware-Reset (Restart of the system) RESET USB Interface (Mini-USB Type B), access to the integrated SD memory card (Windows: Automatic detection as mass storage medium) Plug-in power: 19 V/DC, 3,42 A Power 14 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 15: Overview Deltawavec-F

    DIP 2 DO IMP2 only 2-channel transmitter usable PE N Two power supply options available: alternating current 90 ... 240 V / AC, direct current 18 ... 36 V / DC V+ V- 15 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 16: Connection Notes

    Manual 5.3 Connection notes To access the deltawaveC-F cable space, please detach the four screws and remove the cover plate: Fastening screws on cover (cross-slot). Figure 2: Remove cover from cable compartment Please always make sure to put the correct voltage to your deltawaveC- F.
  • Page 17: Operating

    No function 6.3 Select measurement channel The operation of the 2-channel transmitter differs from conventional operation only (in a large part) through an additional selection of the relevant channel / measuring path. 17 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 18: First Start

    7.1.2 Navigation in main menu After switching deltawaveC-F/P on and passing through the start screen, the measuring window “Flow 1” will appear automatically after few seconds. The measuring window “Flow 1” shows an overview of all necessary information for the measurement of flow and heat quantity.
  • Page 19: Setting Time And Date

    There is a trick to reach the main menu even faster after switching the device on: select “SETUP” during the start sequence right after switching your deltawaveC-F on. In the following window choose “COMPL” SETUP”. 7.1.3 Setting time and date Having chosen the language for the menu you are in the main menu of the device.
  • Page 20: Preparing For Measurement Deltawavec-F/P

    Set-up your flow measurement in 5 steps 1. Choose suitable mounting position for your transducers 2. Parameterize your flow transmitter 3. Mount ultrasonic transducers onto your pipe 4. Set zero point (if possible) 5. Start your flow measurement 20 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 21: Preparation Of The Measurement / Installation Location

    The letter "D" stands for the pipe diameter. Classification Upstream side Downstream side 90° bend Diffuser Reducer Control valves Control valve on the downstream side Control valve on the upstream side stop valve back- pressure Vale Pump pump 21 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 22: Basic Principles For Ultrasonic Transducer Assembly

    The ultrasonic transducers can be mounted vertically or horizontally or in any other position. This is conditional on compliance with the possible mounting positions shown below: Figure 4: Preferable mounting positions for ultrasonic transducers (1) 22 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 23: Ultrasonic Sensor Mounting On Horizontal Pipelines

    Figure 5: Preferable mounting positions for ultrasonic transducers (2) Note on deposits in the pipeline, e.g. Lime: The flow rate calculation of the deltawaveC-F / P is based on the following formula.   ...
  • Page 24: Ultrasonic Transducer On Uneven Surfaces

    1. „QUICK SETUP“: The Quick Setup guide offers step-by-step instructions on the essential tasks you have to complete for deltawaveC-F/P parameterization. This Quick Setup is quite sufficient for handling most applications and gets you started with fast and efficient parameterization in no time at all.
  • Page 25 The deltawaveC-F/P has stored tables in which the sound velocities of materials and media are stored. If the material or medium is not listed in the tables, its sound velocity must be entered manually.
  • Page 26: Parameterization With The Quick Setup

    - Enter Poisson's ratio - Enter heat capacity - Selection of changed material Pipe with liner? Lining thickness Liner material Liner material Liner material from user defined: database (similar pipe material) 26 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 27 Please do always take care which mounting bar for transducers is displayed. The displayed one bar must be used: Short = 25cm, hole distance 7,5mm, (XUC-FW F21, F40) Long = 40cm, hole distance 15mm, (XUC-FW F10) 27 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 28: Sensor Assembly / Sensor Distance

    Figure 7: Principle composition of the ultrasonic transducers: 1: basic body, 2: cover, 3: connection cable (RG316), 4: knurled screws for fixing on the mounting rail, 5: Support housing for the "portable" version 6: BNC connector (RG58, female, "portable" type), 7: acoustic transmission surface 28 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 29: Mounting Ultrasonic Transducer

    (look at 15.2.3) Figure 8: Z-mounting example, only Figure 9: V- and W-mounting example possible without mounting rail (XUC-FW) with mounting rail (XUC-FW) 29 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 30: Selection Of Transducer Types

    ( * ) V- Mounting ( ** ) If the SNR is good D > 400 mm Z- Mounting ( * ) Systematic: (**) highest accuracy; (*) higher signal strength SNR: Signal-to-noise ratio 30 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 31: Selection Mounting Rail

    Short and long mounting rail for portable ultrasonic transducers: Which rail you have to select is shown on the display of the deltawaveC after the measuring point has been parameterised. Type F05 ultrasonic transducers are mounted without a rail. 31 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 32: Selection Coupling Media

    For optimum signal coupling, a higher contact pressure is necessary, which usually cannot be produced with the mounting means of the portable measuring device. 32 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 33: Transducer Mounting

    F10 and F40 The deltawaveC might display following: Sensor distance 63.20 mm Mounting Rail Type Long MS10 Index 33 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 34 0 1 2 3 4 If the wrong mounting rail is used or the wrong hole distance, the measurement does not work or incorrect values are displayed! 34 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 35: Mounting Permanently Installed

    Place the transducer with the selected coupling media (see chapter 8.4.6) into the rail and push the front of the transducer against the cotter pin. Then repeat this with the opposite transducer. 35 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 36: Mounting Portable

    Open the knurled screws of the ultrasonic transducers and insert the threads in the specified hole spacing (see chapter 8.4.7) through the specified mounting rail (see chapter 8.4.7). Then fasten the transducers to the rail by screwing on the knurled screw. 36 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 37 Type F40 transducers can be fastened with the enclosed Velcro straps. For ultrasonic transducers of type F10, the knurled screw is then tightened clockwise until a slight contact pressure is created. 37 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 38: Mounting The Ultrasonic Transducers Based On The Z Method

    P/F, starting from the first line drawn to the position at which the second line is to be drawn. Figure 16: Mark the distance between Figure 17: Mark the circumference for the transducer second transducer. 38 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 39 6. Mount the second sensor to the centre of the sensor front (not the sensor) at mark 2 (see Figure 19 & Figure 20). The sensors are now exactly opposite. Figure 19: Mark the position of the second Figure 20: Mounted transducer, Z-mounting transducer at half circumferential distance 39 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 40: Mounting Transducer With Two Mounting Rails

    Mount the rail and one transducer on the pipe as shown in the figure below (part A) and measure the distance between the transducers and mount the second transducer in the opposite rail (part B) in the same procedure as the first transducer. Part A Part B 40 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 41: Mounting At Large Distances

    Mount the rail and a transducer on the pipe as shown in the illustration (part A). Now measure the distance between the transducers and mount the "auxiliary rail" in the correct position (part B). 41 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 42: Mounting The Ultrasonic Transducers At Two Crossed Measuring Paths

    Please note that you should not make any extreme changes from the original value because the signal will not be recognized correctly. 42 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 43: Zero Setting

    (residual) flow was present during the zero-point adjustment. The zero point will be automatically deleted when relevant parameters (pipe, medium, transducer, frequency and signal coding) have been edited again (in this sense, editing also includes a 43 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 44 The time correction value of the zero point adjustment is an essential part of the parameter structure (see 11.1 Saving/Loading parameter data). For zero-point calibration, your deltawaveC-F/P determines the run-time difference at zero flow, which can arise between the sensors and, if necessary, a flow which is still present.
  • Page 45: Signal Optimisation

    If the note “CC-Warn” appears on the display (see chapter 10.1) during a measurement, the value of the "Correlation clearness" falls below 10 (standard value). In this case, please carry out a signal optimization. 45 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 46: Gain-Optimization

    Before the zero-optimization is started, the medium should stand still for a reasonable time (e.g. in DN 80 pipe more than a minute) so that the optimization can run without any errors. 46 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 47: Heat Measurement

    Pt100 ultrasound transducer determination of heat quantity inlet temperature Pt100 Q… volume flow Figure 21: Scheme of heat quantity measurement The deltawaveC-F/P shows you the heat output and the accumulated heat quantity. 47 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 48: Installing The Pt100

    To ensure this we recommend observing chapter 9.3 before installation. The thermal insulation or the use of thermal grease during assembly of the Pt100 can significantly reduce the measurement uncertainties when determining the temperature difference. 48 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 49: Parameterization Of The Pt100 For The Heat Quantity Measurement

    (adjustment to reference value / compensation of deviations). Example: In the pipeline there is a resistance thermometer which shows 80°C. However, your deltawaveC-F/P contact resistance thermometer Pt100 shows only 78.5 ° C. The difference can be corrected manually. In this case, you specify a default value of 80 ° C. The default value is an absolute value and no offset.
  • Page 50: Measuring Windows Deltawavec-F/P

    QLOGGER ON Indicates that the Quick Logger is active. Everything OK. Valid signals are evaluated. NO SIG No valid signals present. Problems with the ultrasound board. Possible reasons: defective, DSP Error update necessary. 50 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 51: Measuring Window "Flow 1

    ONLY portable: activates Switch to the setup window the Quick-Logger Sets the totalizer (flow and heat Change to measuring window quantity) to zero. "Flow 2". Switch to the oscilloscope Switch to diagnostic window. window. 51 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 52: Measuring Window "Flow 2

    Change to measuring window Switch to the setup window "Flow 1". Sets the totalizer (flow and heat Change to measuring window quantity) to zero. "heat quantity". Switch to the oscilloscope Switch to diagnostic window. window. 52 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 53: The Measuring Window "Heat Quantity

    Switch to the setup window "Flow 2". Sets the totalizer (flow and heat Switch to the password window quantity) to zero. (Activation / deactivation) Switch to the oscilloscope Switch to diagnostic window. window 53 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 54: Password Protection

    Manual 10.5 Password protection The deltawaveC-F/P is equipped with password protection. After enabling password protection, it is only possible to switch between the measurement windows and the password display. Parameters or totalizers cannot be changed when password protection is activated.
  • Page 55: The Measurement Windows Of The 2-Channel Deltawavec-F

    Sets the totalizer (flow and heat Switch the measurement channel „CH1&CH2“ quantity) to zero. Switch the measurement Switch the measurement channel „CH1/CH2“ channel „(CH1+CH2)/2“ Switch to diagnostic window. Switch to the oscilloscope (after CH-Selection) window 55 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 56: The Main Menu (Complete Menu)

    Navigation in the User-Interface: From the main measurement window "Flow 1": select „SETUP“  then „COMPL SETUP“  select „Save/Load Site Param“ Your deltawaveC-F/P offers you the possibility to save, load and display all relevant parameters. This saves time when...
  • Page 57 The system only registers "known" PAR files. If a parameter file is to be transferred from a deltawaveC-F/P (device 1) to a different device (device 2) via USB, it must be ensured that the name of the PAR file is assigned to one of the names from the list of Device 2 (see file access, e.g.: FILE1.PAR).
  • Page 58: The Pipe Parameters

    Pipe material User defined from data base pipe material Does the pipe have an internal liner? Thickness of liner Liner material Liner material User defined from data base liner material E N D 58 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 59: The Fluid Setup

    From the main measurement window "Flow 1": select „SETUP“  then „COMPL SETUP“  select „Fluid Setup“ The fluid parameters are part of the Quick Setup (mandatory parameters), but can also be edited individually via the main menu. 59 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 60: The Transducer Setup

    According to the conditions of application or the availability here select the transducer and mounting types. General information about the transducers and their installation, see chapter 8.4. 60 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 61: Parameterization Of The Inputs And Outputs

    Impulse Output 11.5.1 Parameterization of the 4-20mA outputs The deltawaveC-F/P has a total of two 4-20mA outputs. You have the option to assign the outputs different metrics. The outputs are active at the factory. This means that the deltawaveC-F provides a voltage at the outputs.
  • Page 62 The analogue outputs are not galvanically separated. If the inputs of the evaluation unit require galvanic isolation, a feed separator must be connected between deltawaveC-F/P and the evaluation unit. There is also the possibility to feed two analogue values to the DeltawaveC-F/P, more details in the service manual.
  • Page 63 Extended range 3.8-20.5 mA error information (valid measurement) information slope current DeltawaveC-F/P is able to output the current in an extended range (NAMUR NE 43). The fault current of the deltawaveC-F/P is about 3.4 mA. 63 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 64: Parameterization Of The Relay

    Relay parameterized as a minimum switching point at 0m³/h and a maximum switching point 150m³/h. The relay contact is opened in the range of 0..150m³ / h, the relay contact remains closed at> 150m³/h. 64 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 65: Parameterization Of The Pulse Output

    The pulse output is implemented as a transistor output (open collector) and is basically passive with deltawaveC-P (external supply: 3 ... 30V / DC). With deltawaveC-F, active operation of the pulse output is also possible. The output form of the pulse is parameterized with the deltawaveC via the user interface.
  • Page 66: Impulse-Overflow-Error; Ioe

    This form of data transmission is only available for deltawaveC-F. 66 systec Controls Mess- und Regeltechnik GmbH...
  • Page 67 To test the data transfer you can use the Windows own communication program Hyper terminal. If your PC does not have a serial interface, you can access a commercially available USB to RS232 adapter. 67 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 68: Modbus

    Manual 11.6.2 Modbus The deltawaveC-F supports the digital transmission of the measured data via Modbus protocol (master / slave architecture). RTU and ASCII Modbus are supported via RS485. This form of data transmission is only available for deltawaveC-F. From the main measurement window "Flow 1": select „SETUP“...
  • Page 69: Mbus

    Manual 11.6.3 MBus The deltawaveC-F supports the digital transmission of the measured data via MBus via RS485. This form of data transmission is only available for deltawaveC-F. From the main measurement window "Flow 1": select „SETUP“  then „COMPL SETUP“  then „Serial/MBus/Logger“...
  • Page 70: The Data Logger

    The USB connection is located in the cable compartment and can be accessed by removing the housing cover above the cable compartment.Having connected deltawaveC-F to your computer, the device will be recognized as mass storage device. The SD card inside the unit is recognised as a mass storage device. Now copy the file "Passwort.txt"...
  • Page 71: Administration And Structure Of Log Data

    CH1, status CH1, signal quality CH2, statusCH2 In addition to the above-mentioned measurement data, the value of the two analogue inputs is output with deltawaveC-F, provided these have been parameterised. The measured values between two recording intervals are not averaged.
  • Page 72: Starting A Time-Controlled Data Record

    Press "ENTER" to confirm the edited values With "ESC" return to the editing of the file name Example: It should every 60 seconds record data’s between 25.05.2012, 3 pm and 26.05.2012, 14 pm is. 72 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 73: Cancelling A Time-Controlled Data Record

    Enter the interval 00:01:00 Note that the timer recording is coupled to the system time of deltawaveC-F/P. If the system time or the system date is not set correctly, this directly affects your parameterized data recording! The beginning of the data logging should always be in the future in relation to the current system time of deltawaveC-F/P.
  • Page 74: Quick-Logger

    Therefore, when parameterising your start time, observe a lead time that matches your settings if you want to record valid measured values at a certain time. 74 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 75: Energy Saving Mode

    11.7 Systems Settings Navigation in the User-Interface: From the main measurement window "Flow 1": select „SETUP“  then „COMPL SETUP“  then „System Setup “ The available submenus are shown on the right. 75 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 76: Editing The Time And Date

    From the main measurement window "Flow 1": select „SETUP“  then „COMPL SETUP“  then „System Setup “ „Display backlight“ ►◄: Navigation / Selection +/-: Change of value ESC/ENTER: Cancel / Confirm Set the display brightness and confirm. 76 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 77: Changing The Menu Language

    Pulse [50 Hz] Start/Stop Starts pulse output at 50 Hz. The System Test 2 window allows you to indirectly test the deltawaveC-F/P outputs by specifying a flow rate. Parameterize a measuring point and simulate a flow: ▲▼: Navigation / Selection...
  • Page 78: System Information

    All settings are overwritten by a system reset, both the parameterization of the measuring point, as well as the totalizer. The set date and time are not affected. 78 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 79: Unit Selection

    MW; kW; W; BTU/Hr; J/Hr Heat MWh; kWh; Wh; BTU/Hr(i.t); J Fluid velocity m/s; ft/s Pipe dimensions mm; inch Temperature °C; °F Mass flow kg/s; kg/min; kg/h; t/s; t/min; t/h Total mass kg; t 79 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 80: Calibration

    Now enter the actual temperature for T1 / T2 (default value). Attention! The default value is an absolute temperature and no offset with respect to the displayed temperature, press "RESET" to clear the default value. Pt100 shows again temperature without correction. 80 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 81: Parameterization Of A Flow Velocity Characteristic

    For manual input, enter the compensation temperature. With this function, the unit takes into account the temperature-dependent change in density, specific heat capacity and kinematic viscosity to calculate the flow rate, mass flow and heat quantity. 81 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 82: Calibration Of Analogue Outputs

    4) Enter the measured reference value for 4 mA and confirm. 5) Enter the measured reference value for 20 mA and confirm. The correction coefficients are now calculated automatically and stored in the system. 82 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 83: Miscellaneous Parameters

    "Damping flow" menu item. Damping flow rate / Pt100: Here you have the possibility to damp the signal output (temporal length of the mean value filter). The larger the damping, the slower deltawaveC-F/P reacts changes changing values.
  • Page 84: Cut Off Flow

    A signal optimisation (with the exception of the zero optimisation) also leads to the deletion of the zero point. Be careful, when you perform measurements with different application data! 84 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 85: The Totalizer (Counters)

    11.10.4 The totalizer (counters) DeltawaveC-F/P has two quantity counters, one quantity counter for volume flow and one quantity counter for heat quantity. Both counters can be parameterized independently of each other in regard to their way of counting. The parameterization of the totalizers allows implementation of various applications considering the bidirectional flow rate.
  • Page 86: Pipe Roughness

    11.10.6 Sensor test The deltawaveC-F/P offers you the possibility to test the ultrasonic transducers together with the signal cables. If, for example, the current measurement does not produce a result, a sensor test can be used to ensure that the ultrasonic transducers function correctly together with the signal cable.
  • Page 87 Figure 2: Transducer not connected Figure 1: Transducer connected, no (relics of the transmitted signals) acoustic contact (without Magnalube) 87 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 88: Additional Information About The Hardware

    Manual 12 Additional information about the hardware 12.1 Hardware and Software Reset The deltawaveC-F/P distinguishes between two types of reset: hardware and software reset. The data on the device-internal SD card remain unaffected by a reset. 1. The Hardware Reset: The hardware reset is an ON / OFF reset.
  • Page 89: Data Export And Import

    As soon as the device is powered up again, the data recording continues automatically (except the predefined duration of data recording has already been exceeded). For mass storage> 2GB the detection can take some time. Please wait a minute. 89 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 90: Pulse Outputs Active/Passive

    Possible pulse lengths: 20, 40, 60, 100, 260, 500 ms The 2-channel version has a second pulse output g, so that the totalizers can be assigned separately according to measurement paths (1CH, 2CH). 90 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 91: Rs232 / Rs485 Interfaces

    RS232 / RS485 interface. Each deltawaveC-F can be retrofitted with a serial interface card (option). RS232 interfaces allow cable lengths up to approx. 20 m between deltawaveC-F and evaluation unit. RS485 interfaces allow cable lengths up to several 100 m between deltawaveC-F and evaluation unit.
  • Page 92: Tips And Tricks

    Connecting the serial interface board with a receiver (e.g. a PC) exemplary shown in case of a RS232 interface board: To establish a connection between deltawaveC-F and a PC, please produce a connection cable with the following plugs in case of a RS232 interface board:...
  • Page 93 The substance data of the individual components are required. Material data for relevant media are stored in the deltawaveC-F / P database and can be found in the parameter overview or the substance data tables in the appendix of this manual.
  • Page 94: Measuring Unknown Fluids

    As soon as you select the liquid, select the medium which is the most similar to the medium to be measured from the deltawaveC-F / P database. In this case water (20 ° C). Now install the ultrasonic transducers according to the sensor distance output.
  • Page 95 Start again from point 4. Repeat the procedure until the sensor distance output from deltawaveC-F / P no longer changes. In rare cases it might happen, that the measuring inaccuracy is not satisfactory even if you have followed the procedure above.
  • Page 96: Troubleshooting

    You have parameterized a measuring point, the ultrasonic transducers are mounted and do not get any plausible results or the flow zero. Or you can get meaningful results in the display of the deltawaveC-F/P, but have difficulties on transmitting the results analogously or digitally.
  • Page 97: The Oscilloscope Window

    Gain Value of the signal gain for the displayed signal The deltawaveC-F/P allows storing current signals (A-Scan) as a WAV file on the SD card. The A-Scan export can only be carried out in the OSC window: Press and hold the backlight button for about 5 seconds.
  • Page 98: Signal Analysis

    Manual 15.2 Signal analysis The deltawaveC-F/P provides powerful diagnostics capabilities that allow the skilled user to make reliable measurements even in difficult applications. The oscilloscope window allows you to quickly assess the quality of your signals. This is especially helpful if you do not get any, or doubtful results.
  • Page 99: Signal-To-Noise Ratio (Snr)

    A high level of electrical noise (EMC problems) In any case, an improvement in the signal quality can be achieved either by an improvement in the acoustic useful signal or by avoiding interference signals. 99 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 100 Use a different transducer (lower frequency) The following is a list of some measures to avoid interfering signals:  For the deltawaveC-F/P, ensure that the shield and core of the converter cables are connected correctly (see 3.3).  Check whether your media is sufficiently vented and does not contain too many solids.
  • Page 101: Signal Sharpness

    Manual 15.2.2 Signal sharpness The signals from deltawaveC-F / P are coded to reliably identify the ultrasonic signals even in the case of very poor signal-to-noise ratios. For this purpose deltawaveC-F / P uses phase shifts in the transmit signals. The more clearly these phase shifts can be seen in the receive signal, the more stable your measurement will be under unfavourable measuring conditions.
  • Page 102: Signal Decoupling On Small Pipelines

    Figure 26: Signal decoupling through higher transducer frequency The deltawaveC-F/P has very powerful signal unbundling algorithms. These are applied when you enable the Auto-Window function. Nonetheless, signal superimposition may occur in particular in the case of very small pipelines and / or unsafe pipe dimensions.
  • Page 103: The Auto Window Function / Afc-Technology

    This, albeit to a small extent, is caused by changes in sound velocity. The algorithms of deltawaveC-F / P take into account the currently evaluated sound velocity for the calculation. This means that changes in the sound velocity as well as the invariable position of the ultrasonic transducers are iteratively taken into account in all subsequent calculations.
  • Page 104 An activated auto window function always tries to keep the measurement windows at the position calculated by deltawaveC-F/P as the ideal position. If you want to manually position the measurement window using the arrow keys in the OSZ window, you must deactivate the auto window function.
  • Page 105: The Diagnosis Window Of The Deltawavec-F/P

    Encoding of the send signal. The send code can be changed manually. Following codes are available: „Burst9-9“, „Burst4“, „Barker5“, Barker7“, Barker8“, Barker11“ and ,,Barker15“,. By default, the deltawaveC-F/P uses Barker7 signal coding (factory setting). 105 systec Controls Mess- und Regeltechnik GmbH...
  • Page 106: What To Do If The Pipe Is Not Fully Filled

    The gradient of the siphon is calculated based on the expected flow (flow velocity) and contamination load. Contact us for support if it is necessary to install a siphon for your application. siphon Sensor 1 Sensor 2 106 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 107: Appendix A - Material Data

    (spindle) 0.871 1342 30-73 (40°C) petroleum 0.825 1295 mercury 13.5955 1451 0.114 carbon disulphide 1.2634 1158 0.290 carbon tetrachloride 1.5942 0.608 water 0.9982 1483 1.004 seawater (salt content: 3.5%) 1.000 1510 1.360 107 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 108 1535.33 1554.93 1548.23 1482.66 1536.72 1555.12 1547.50 1485.69 1538.06 1555.27 1546.75 1488.63 1539.34 1555.37 1545.96 1491.50 1540.57 1555.44 1545.14 1494.29 1541.74 1555.47 1544.29 1497.00 1542.87 1555.45 1543.41 T: temperature, v: sound velocity 108 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 109 0.3800 PMP (Polymethylpenten) 2180 0.3374 POM (Polyoxymethylen) 2470 0.3972 PS (Polystyrene) 2400 0.3510 PSU (Polysulfone) 2240 0.3700 SAN (Styrol-Acrylnitril, Lustran) 2510 0.33-0.36 EPDM (Rubber) 1450 0.3000 NBR (Nitrile Butadiene Rubber) 1500 0.48-0.496 109 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 110: Appendix B - Technical Data

    RS232/RS485 (optional) free) (max 50V; 0.5A) Ultrasonic transducer Type Pipe diameter Temperature F40 (4 MHz) DN10…DN100 -40…150°C DN32…DN400 F10 (1 MHZ) -40…150°C DN200…DN6000 F05 (500 kHz) -40…150°C DN25…DN400 HAT XDR 500 (1MHz) -55…380°C 110 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 111 1.5% of measurement reading 50 – 300 mm +/- 0.02 m/s 0…2 m/s 2…30 m/s 1% of measurement reading 300 – 6000 mm +/- 0.02 m/s 0…2 m/s 2…30 m/s 1% of measurement reading 111 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 112: Appendix C - Modbus Register Overview

    0x0025 – 0x0026 Total Heat positive Float AB CD 0x0027 – 0x0028 Total Heat negative Float AB CD Reserve 0x0029 - 0x007C 83(0x5A) For further information, see "Supplementary Manual deltawaveC-F MODBUS". 112 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 113 0x0040 – 0x0041 Total Heat positive Float AB CD 0x0042 – 0x0043 Total Heat negative Float AB CD 0x0044 – 0x007C Reserve 56(0x58) For further information, see "Supplementary Manual deltawaveC-F MODBUS". 113 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 114: Appendix D - Transducer Type Overview

    XUC-PW F40 (4 MHz) Pipe diameter: DN10…DN100 Pipe diameter: DN10…DN100 Temperature: -40°C…150°C Temperature: -40°C…150°C XUC-FW F10 (1 MHz) XUC-PW F10 (1 MHz) Pipe diameter: DN32…DN400 Pipe diameter: DN32…DN400 Temperature: -40°C…150°C Temperature: -40°C…150°C 114 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 115 Manual XUC-FW F05 (0,5 MHz) XUC-PW F05 (0,5 MHz) Pipe diameter: DN200…DN6000 Pipe diameter: DN200…DN6000 Temperature: -40°C…150°C Temperature: -40°C…150°C HAT XDR 500 (1 MHz) Pipe diameter: DN25…DN400 Temperature: -55…380°C 115 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 116: Appendix E - Mounting Equipment And Accessories

    Stainless steel tensioning straps of various lengths XUC-FW10 (included in the standard scope of XUC-FW40 delivery) PT100 deltawaveC-P XUC-PW F05 Textile tension band XUC-PW F10 Mounting chain XUC-PW F40 Velcro tension band PT100 Velcro tension band 116 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 117 Better signal coupling, must be renewed regularly for permanent installation. deltawaveC-P Standard: Ultrasound coupling gel Magnalube (can be obtained from systec Controls under the designation "Magnalube" if required) USB-connection cable Included in deltawaveC-P purchased parts package. Connection cable for SD memory card access.
  • Page 118 Connection cable for potential-free relay and pulse output (4 crocodile clamps) pin 1 – green relay A pin 2 – yellow relay B pin 3 – black pulse (–) pin 4 – red pulse (+) 118 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 119 Mini-DIN-Plug 6-pol. Colour of wire PT100 Num. 1 PT100 Num. 2 PIN 1 black PIN 2 brown PIN 3 white PIN 4 orange white PIN 5 yellow white PIN 6 green white 119 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...
  • Page 120 _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ ___________________________________ systec- Controls Mess- und Regeltechnik GmbH Lindberghstraße 4 82178 Puchheim Telephone: +49 89 80 90 6-0 : +49 89 80 90 6-200 Email : info@systec-controls.de 120 systec Controls Mess- und Regeltechnik GmbH 14.02.2023...

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