Riele Photometer 5010 Service Manual
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Riele Photometer 5010 Service Manual

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Photometer 5010
Version 4.x
upwards serial no. 5000
Service Manual

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Summary of Contents for Riele Photometer 5010

  • Page 1 Photometer 5010 Version 4.x upwards serial no. 5000 Service Manual...

  • Page 2: Table Of Contents

    4.21 Flow-through cuvette adaptor 4.21.1 Sm_V4_b.pdf 4.22 Standard cuvette adaptor 4.22.1 Sm_V4_b.pdf 4.23 Connector bubble detector 4.23.1 Sm_V4_b.pdf 4.24 Lamp holder 4.24.1 Sm_V4_b.pdf 4.25 Cuvette lense kit 4.25.1 Sm_V4_b.pdf 4.26 Tubes 4.26.1 Sm_V4_c.pdf RIELE BERLIN Photometer 5010 / V4 11.05.2004...
  • Page 3 4.42.1 Sm_V4_g.pdf 4.43 Cuvette connection pcb RR-103-V4 4.43.1 Sm_V4_g.pdf 4.44 Printer controller pcb 4.44.1 Sm_V4_g.pdf 4.50 4.50.1 Sm_V4_g.pdf 4.51 Bottom case 4.51.1 Sm_V4_g.pdf 4.52 Carton Photometer 5010 4.52.1 Sm_V4_g.pdf Mantling / Dismantling Sm_V4_h.pdf RIELE BERLIN Photometer 5010 / V4 11.05.2004...
  • Page 4 Sm_V4_h.pdf DOS: Download to FLASH MEMORY Sm_V4_h.pdf WINDOWS: Resume after malfunction Sm_V4_h.pdf Initialization of bootstrap 6.12 Sm_V4_h.pdf Trouble shooting Sm_V4_h.pdf Spare parts Sm_V4_h.pdf Calibration procedure of Photometer 5010 Subject: Cuvette temperature 9.1.1 Sm_V4_h.pdf RIELE BERLIN Photometer 5010 / V4 11.05.2004...

  • Page 5: General Notes

    The data and information provided in this manual correspond to the state of knowledge existing at the time of introducing the Photometer 5010 on the market. Any important changes will be taken into account in the next edition of this manual.
  • Page 6 GENERAL NOTES Warning: All components used on Photometer 5010 must be regarded as potentially dangerously contaminated when doing repair work. Use rubber gloves or double gloves whenever cleaning or sterilizing components. The most frequently used components (tubings, cuvette, measuring chamber flap, sip. lever and waste container) should be cleaned and treated with a suitable disinfecting solution (75% alcohol) prior to doing any service work.

  • Page 7: Service Concepts

    SERVICE CONCEPTS Service Level From the early stage of development, Photometer 5010 was designed for simple error detection and easy exchangeability of modules. This gives the service workshops the possibility of a fast and easy repair of the instrument on service level A (module level). No big stock or expensive equipment is necessary and service technicians are easier to train.
  • Page 8 Emergency In case of emergency, a copy of the complete RA form should be sent by fax shipment (++49 / 30 / 404 05 29) or electronic mail (e-mail: info@riele.de) to ROBERT RIELE GmbH & Co KG, Berlin marked with...
  • Page 9 All returned parts should be individually labelled with the corresponding RA No. and shipped together with the completed RA form (if not sent via electronic mail) to: ROBERT RIELE GmbH & Co KG Kurfürstenstraße 75 − 79 D-13467 Berlin Germany...

  • Page 10: Block Diagram

    BLOCK DIAGRAM RIELE BERLIN Photometer 5010 / V4 3.1.1 11.05.2004...

  • Page 11: Short Instruction Guide

    After working off a mode function the return is carried out to the course of method. MODE FUNCTIONS Key/-combination Function Chapter [MODE] [4] Parallel printers ON / OFF [MODE] [5] Multi-standard tools 5.10 [MODE] [6] Pump utilities [MODE] [7] Serial interface utilities [MODE] [8] Changing sample numerator RIELE BERLIN Photometer 5010 Service 3.2.1 22.08.2003...
  • Page 12 Display test 8.2.11 Printing device configuration 8.2.12 Real time clock ON / OFF 8.2.13 Filter wheel test 8.2.14 Temperature correction single cuvette 8.2.15 adaptor Temperature correction flow-through 8.2.16 adaptor Printing user defined methods 8.2.17 RIELE BERLIN Photometer 5010 Service 3.2.2 22.08.2003...

  • Page 13: Service Tools

    Parameter initialization Serial number Boost mode Filter select Automatic Result Temperature functions Block Code Character from method Analog-digital converter correction Voltages Reduction of lamp voltage Attribut of PCB layout Patients data initialization RIELE BERLIN Photometer 5010 / V4 3.3.1 19.09.2003...
  • Page 14 Scroll through all methods with the method editor and note them down for an optional later new programming. Start menu by [MODE] [LF] [2]: Confirm with [ENTER]. This action ends with a long beep. FR.METH.INIT. S2 SERVICE TOOLS RIELE BERLIN Photometer 5010 / V4 3.3.2 19.09.2003...
  • Page 15 Confirm with [ENTER]. Select filter position by numeric key. Confirm the input with [ENTER]. FILTERSELECT Enter new wavelength by numeric key. Confirm the input with [ENTER]. SERVICE TOOLS Finish the operation with [BREAK]. RIELE BERLIN Photometer 5010 / V4 3.3.3 19.09.2003...
  • Page 16 Temperature regulation on / off S8.1 Temperature value of standard S8.2 cuvette adaptor Temperature value of S8.3 flowthrough cuvette adaptor Temperature calibration S8.4 Temperature required / actual S8.5 Temperature Analog-Digital- S8.6 Converter RIELE BERLIN Photometer 5010 / V4 3.3.4 19.09.2003...
  • Page 17 3/37 Enter new temperature value and confirm with [ENTER] 37C VALUE D or finish operation with [BREAK]. The window shows for example the value 13047 13047 for the temperature level 37 °C. RIELE BERLIN Photometer 5010 / V4 3.3.5 19.09.2003...
  • Page 18 TEMP. ADC INPUT +/E/B Confirm with [ENTER]. TEMP. ADC The display shows in the second line the actual value of the ADC (e.g. 954), 954 S and the stability value S (e.g. 0). RIELE BERLIN Photometer 5010 / V4 3.3.6 19.09.2003...
  • Page 19 - 12 V of analogic circuits (1. line right) + 5 V of VCC (2. line left) + 15 V of power supply (2. line middle) voltage of Peltier element (2. line right) RIELE BERLIN Photometer 5010 / V4 3.3.7 19.09.2003...
  • Page 20 The memory of patients data mangement is cleared completely. Start menu by [MODE] [LF] [14]: The memory is cleared by confirming with [ENTER]. DEL.PATIENTS S14 SERVICE TOOLS This action ends with a long beep. RIELE BERLIN Photometer 5010 / V4 3.3.8 19.09.2003...

  • Page 21: Plug Identification

    RR-103-V4 • ⇒ motherboard pcb RR-115 photodiode • ⇒ motherboard pcb RR-115 display unit RR-114 • ⇒ motherboard pcb RR-115 printer internal CN4 • ⇒ motherboard pcb RR-115 printer internal CN2 RIELE BERLIN Photometer 5010 / V4 3.4.1 01.09.2003...

  • Page 22: Mains Power Circuit

    Location Backside of Photometer 5010, basis plate Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. See chapter 4.3 for replacement of AC/DC power supply. Installation For installation proceed in reverse order.
  • Page 23 MAINS POWER CIRCUIT power input 90 V~ - 264 V~ gnye gnye fuses F1 and F2 ground connection mains switch line filter AC / DC power supply RIELE BERLIN Photometer 5010 / V4 4.1.2 28.08.2003...

  • Page 24: Mains Connector

    MAINS CONNECTOR Function Description The unit connects the power input with the AC/DC power supply. Location Backside of Photometer 5010, basis plate mains switch fuses F1 and F2 power input 90 V~ - 264 V~ waste tubing RIELE BERLIN Photometer 5010 / V4 4.2.1...
  • Page 25 / 1 A Location Basis plate of Photometer 5010 Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Installation For installation proceed in reverse order. See also exploded view, chapter „Dismantling“...

  • Page 26: Ac / Dc Power Supply

    AC / DC POWER SUPPLY ID 5010-016 power input 90 V~ - 264 V~ Cable AC / DC power supply ID 5010-021 line filter ground connection blue violet pink +15V/GND/+5V/-15V RIELE BERLIN Photometer 5010 / V4 4.3.2 11.05.2004...

  • Page 27: Optical Unit

    Basis plate Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove the lamp shield. The lamp shield is fixed with two screws at the bottom case. Loosen four screws A (see page 4.10.2).
  • Page 28 4.10 OPTICAL UNIT RIELE BERLIN Photometer 5010 / V4 4.10.2 04.09.2003...

  • Page 29: Filter Wheel

    The wavelengths are: 340 nm, 405 nm, 492 nm, 546 nm, 578 nm and 623 nm Location Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove optical unit (see chapter 4.10) Remove filter wheel axle and filter wheel. Installation For installation proceed in reverse order.
  • Page 30 The filter wheel is turned by hand so that the corresponding hole is at the cut-out of the motor fastening plate (see page 4.10.2). With the Tool kit filter exchange ( RIELE ID-No. 5010-001 ) a filter exchange can be easily carried out. The Tool kit filter exchange consists of the tools A and B.
  • Page 31 Select corresponding hole ( e.g. 7 ) of the filter wheel with [MODE], [ 7 ]. The ADC-counter value should be within a range of 3.000 and 600.000. ADC COUNTS 327180 Finish the operation with [BREAK] RIELE BERLIN Photometer 5010 / V4 4.11.3 04.09.2003...

  • Page 32: Halogen Lamp

    Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove the lamp shield. The lamp shield is fixed with two screws at the bottom case. Loosen the two screws for mounting of halogen lamp.
  • Page 33 4.12 HALOGEN LAMP ID 0554871001 RIELE BERLIN Photometer 5010 / V4 4.12.2 04.09.2003...

  • Page 34: Photodiode With Plug

    The photodiode is situated at the optical unit. The Plug P8 ist connected with the plug ST8 on the mother board RR-115. Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Unplug the photodiode from the mother board RR-115. Remove the two screws (B).

  • Page 35: Heating Unit

    Optical unit. Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove the optical unit (see chapter 4.10). Remove 4 screws of cuvette adaptor well with heating unit and 2 screws between cuvette adaptor well and heating unit.

  • Page 36: Peltier Element

    Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove optical unit (see chapter 4.10) Loosen 4 screws of cuvette adaptor well with heating unit and 2 screws between cuvette adaptor well and heating unit.

  • Page 37: Pump Motor

    Location Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove optical unit (see chapter 4.10). Remove pump wheel with clamp screw (alan key). Loosen 4 screws of pump motor.

  • Page 38: Tooth Belt

    The tooth belt is used for driving the filter wheel. Location Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove optical unit (see chapter 4.10) Remove filter wheel axle and filter wheel. Remove tooth belt.

  • Page 39: Step Motor Filter Wheel

    Location Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove optical unit (see chapter 4.10). Disconnect plugs P2 and P6 of mother board. Remove lamp/ filter wheel unit with 2 screws.

  • Page 40: Light Barrier Filter Wheel

    Location Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove optical unit (see chapter 4.10) Disconnect plugs P2 and P6 of mother board. Remove lamp/ filter wheel unit with 2 screws.

  • Page 41: Bubble Detector

    The bubble detector controls the rotations of the peristaltic pump means the aspirated volume. Location Optical unit Replacement Disconnect plug of detector. Installation For installation proceed in reverse order. See also exploded view, chapter „Dismantling“ RIELE BERLIN Photometer 5010 / V4 4.20.1 18.09.2003...

  • Page 42: Flow-Through Cuvette Adaptor

    After installation of a new cuvette adaptor or a change e.g. from the standard cuvette adaptor to the flow- through cuvette adaptor a dark level adjustment with [MODE] [MODE] [1] is recommended. RIELE BERLIN Photometer 5010 / V4 4.21.1 22.08.2003...

  • Page 43: Standard Cuvette Adaptor

    After installation of a new cuvette adaptor or a change e.g. from the flow-through cuvette adaptor to the standard cuvette adaptor a dark level adjustment with [MODE] [MODE] [1] is recommended. holding spring for disp. cuvette ID 1707159001 RIELE BERLIN Photometer 5010 / V4 4.22.1 22.08.2003...

  • Page 44: Connector Bubble Detector

    The connector bubble detector connects the bubble detector with cuvette connection pcb. Location Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Disconnect plug P2 of cuvette board. Loosen milled nut and remove connector bubble detector. Installation For installation proceed in reverse order.

  • Page 45: Lamp Holder

    Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove the lamp shield. The lamp shield is fixed with two screws at the bottom case. Loosen clamp screw (alan key) and remove holder with lamp.

  • Page 46: Cuvette Lense Kit

    At the light entrance side of cuvette adaptor Replacement Flow-through adaptor: O-ring, lense, snapring SB12 Disposable cuvette adaptor: lense, snapring SB12 Installation For installation proceed in reverse order. O - ring Lense Snapring SB12 RIELE BERLIN Photometer 5010 / V4 4.25.1 23.08.2003...

  • Page 47: Tubes

    4.26 TUBES Pump tube with joints Waste tubing ID 5010-013 ID 1704834001 Outlet tube cuvette ID 5010-015 Aspirate tubing ID 5010-014 Joint inlet tube cuvette ID 1707175001 RIELE BERLIN Photometer 5010 / V4 4.26.1 17.09.2003...
  • Page 48 Pump tube with joints ID 5010-015 ID 5010-013 Aspirate tubing ID 5010-014 Joint inlet tube cuvette ID 1707175001 Outlet tube cuvette ID 5010-015 Pump tube with joints ID 5010-013 Waste tubing ID 1704834001 RIELE BERLIN Photometer 5010 / V4 4.26.2 17.09.2003...
  • Page 49 Microswitch 4.33 • Keyboard 4.34 Location Top case Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. For dismantling of • Metal tube inlet 4.32 • Printer mechanism 4.35 •...

  • Page 50: Top Case

    The display glass protects the LCD against mechanical damaging and liquid spill over. Location Top case Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove display unit (see 4.42) Remove old display glass and clean frame from remaining glue. Installation For installation proceed in reverse order.

  • Page 51: Metal Tube Inlet

    SET U P P A R A L L E L EDI T M E T H O D Z E R O W A S H R E S U L T RIELE BERLIN Photometer 5010 / V4 4.32.1 24.08.2003...

  • Page 52: Micro Switch

    Location Top case Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Disconnect plug P2 of display unit. Remove microswitch by a screw driver and clean frame from remaining glue.

  • Page 53: Keyboard

    Location Top case Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Disconnect ground and plug P3 of keyboard. Remove keyboard carefully. Note: When keyboard is removed from instrument it might not be reusable.

  • Page 54: Printer Mechanism

    Location Top case Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove top cover for printer, paper and ribbon. Disconnect 18-pin plug CN16 from printer-controller-pcb. Loosen 2 front screws in the hollows and remove the other 2 screws.

  • Page 55: Mother Board Rr_115

    Basis plate Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. The basis plate has to be separated from the bottom case. Disconnect all plugs from the pcb. The plugs are labled with ST1 up to ST11.

  • Page 56: Component Diagram

    4.40 MOTHER BOARD RR-115 ID 5010-115 Component diagramm RIELE BERLIN Photometer 5010 / V4 4.40.2 22.09.2003...

  • Page 57: Voltages

    MOTHER BOARD RR-115 ID 5010-115 Voltages 1. Before adjustment switch off Photometer 5010. Open the instrument. Open the photometer regarding safety rules of chapter 1 of this service manual. 2. Switch on instrument. 3. Use DVM for measuring ± 12 VDC.

  • Page 58: Fuses F1, F2 And F3

    ID 5010-115 Voltage 12 V of halogen lamp 1. Before adjustment switch off Photometer 5010. Open the instrument. Open the photometer regarding safety rules of chapter 1 of this service manual. 2. Switch on instrument. 3. Use DVM for measuring 12 VDC.

  • Page 59: Amplifier Of Photocurrent And Adc

    • must be positiv and <> 0. • is set with potentiometer P3. The following diagramm shows the ADC-counter values versus the photocurrent. ~ 600.000 offset photo current RIELE BERLIN Photometer 5010 / V4 4.40.5 22.09.2003...

  • Page 60: Adjustment Of Amplifier Stage

    ID 5010-115 Adjustment of amplifier stage 1. Before starting adjustments switch off photometer 5010 and unplug from line. Open the photometer regarding safety rules of chapter 1 of this service manual. 2. Insert standard cuvette adaptor for disposable cuvettes into the instrument, but do not insert cuvette.
  • Page 61 V0: 16865, V1: 16869, V2: 16872, V3: 16887, V4: 16899, V5: 16901, V6: 16923, V7: 16933 The deviation between V0 and V7 shall be smaller than absolute 200 points. 23. Finish the operation with [BREAK]. Ground connector RIELE BERLIN Photometer 5010 / V4 4.40.7 22.09.2003...

  • Page 62: Contrast Of Lcd

    MOTHER BOARD RR-115 ID 5010-115 Contrast of LCD 1. Before adjustment switch off Photometer 5010. Open the instrument. Open the photometer regarding safety rules of chapter 1 of this service manual. 2. Switch on instrument. 3. Check the contrast of LCD.

  • Page 63: Temperature Control

    In case of temperature changing by method selection cooling level 0 is selected if desired temperature is higher as selected one. In case of temperature changing by method selection cooling level 3 is selected if desired temperature is lower as selected one. RIELE BERLIN Photometer 5010 / V4 4.40.9 22.09.2003...

  • Page 64: Adjustment Of Temperature Control

    The ADC converts the input voltage to a digital value between 0 and 32767 as shown on following diagram: 32767 ca. 17000 ca. 15200 ca. 13900 3,1 VDC 3,03 VDC 2,98 VDC input voltage of temperature sensor RIELE BERLIN Photometer 5010 / V4 4.40.10 22.09.2003...

  • Page 65: Thermal Adjustment

    In addition the values are documented in the instrument card of 37 °C 13367 13420 Photometer 5010 and stored in a file at the manufacturer. ⇔ CORRECTION VALUE Correction value in the range of 0 and 9999. The default value is 3000.

  • Page 66: Installation Instruction

    (e.g. 670 nm). Apply the tool S6. See Service Manual chapter 3.4 - S6 Filter select. 8. Do a setting of temperature values by performing the calibration procedure of Photometer 5010 / Subject: Cuvette temperature. See Service Manual chapter 9.1 9.
  • Page 67 4.40 MOTHER BOARD RR-115 ID 5010-115 RIELE BERLIN Photometer 5010 / V4 4.40.13 07.10.2003...
  • Page 68 4.40 MOTHER BOARD RR-115 ID 5010-115 RIELE BERLIN Photometer 5010 / V4 4.40.14 07.10.2003...
  • Page 69 4.40 MOTHER BOARD RR-115 ID 5010-115 RIELE BERLIN Photometer 5010 / V4 4.40.15 07.10.2003...
  • Page 70 4.40 MOTHER BOARD RR-115 ID 5010-115 RIELE BERLIN Photometer 5010 / V4 4.40.16 07.10.2003...
  • Page 71 4.40 MOTHER BOARD RR-115 ID 5010-115 RIELE BERLIN Photometer 5010 / V4 4.40.17 22.09.2003...
  • Page 72 4.40 MOTHER BOARD RR-115 ID 5010-115 RIELE BERLIN Photometer 5010 / V4 4.40.18 22.09.2003...
  • Page 73 4.40 MOTHER BOARD RR-115 ID 5010-115 RIELE BERLIN Photometer 5010 / V4 4.40.19 22.09.2003...
  • Page 74 4.40 MOTHER BOARD RR-115 ID 5010-115 RIELE BERLIN Photometer 5010 / V4 4.40.20 22.09.2003...
  • Page 75 Basis plate Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Disconnect all plugs from the pcb. The plugs are numerated with J1 up to J5. Remove four screws fixing the pcb with top case.
  • Page 76 4.42 DISPLAY UNIT PCB RR-114 ID 5010-009 RIELE BERLIN Photometer 5010 / V4 4.42.2 11.05.2004...
  • Page 77 4.42 DISPLAY UNIT PCB RR-114 ID 5010-009 RIELE BERLIN Photometer 5010 / V4 4.42.3 11.05.2004...
  • Page 78 Basis plate Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Disconnect all plugs from the pcb. The plugs are numerated with J1 up to J5. Remove four screws fixing the pcb with top case.
  • Page 79 4.42 DISPLAY UNIT PCB RR-119 ID 5010-028 Front view Rear view RIELE BERLIN Photometer 5010 / V4 4.42.5 11.05.2004...
  • Page 80 4.42 DISPLAY UNIT PCB RR-119 ID 5010-028 RIELE BERLIN Photometer 5010 / V4 4.42.6 11.05.2004...

  • Page 81: Cuvette Connection Pcb

    Optical unit Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove optical unit (see chapter 4.10). Remove 4 screws of cuvette adaptor well (incl. heating unit) and 2 screws between cuvette adaptor well and heating unit.
  • Page 82 4.43 CUVETTE CONNECTION PCB RR-103-V4 ID 5010-019 RIELE BERLIN Photometer 5010 / V4 4.43.2 05.09.2003...

  • Page 83: Printer Controller Pcb

    Location Top case Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Unplug conectors CN1, CN2 and CN4. Remove four screws fixing pcb. Installation All switches of SW1 have to be set to OFF.

  • Page 84: Fan

    The plug P3 ist connected with the plug ST3 on the mother board pcb RR-115. Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Unplug P3 from the mother board pcb RR-115.

  • Page 85: Bottom Case

    Bottom of Photometer 5010 Replacement The Photometer 5010 has to be opened. The top case has to be separated from the bottom case. Remove the lamp shield. The lamp shield is fixed with two screws at the bottom case. The groundplane has to be separated from the bottom case. The groundplane is fixed by six srews with the bottom case.

  • Page 86: Carton Photometer 5010

    1 Pump tube with joints ID 5010-013 1 Ribbon band printer ID 1010735001 1 Standard cuvette adaptor ID 1704800001 1 Top cover small for printer ID 1707574001 1 Waste tubing Plastic foil Photometer 5010 BOEHRINGER MANNHEIM RIELE BERLIN Photometer 5010 / V4 4.52.1 17.09.2003...
  • Page 87 ID 5010-009 or ID 5010-028 Metal tube inlet ID 1703230001 keyboard ID 5010-002 microswitch with plug ID 1707248001 lamp shield bottom case ID 1706861001 4 x rubber foot ID 1707469001 RIELE BERLIN Photometer 5010 / V4 11.05.2004...
  • Page 88 MANTLING / DISMANTLING AC / DC power supply mother pcb RR-115 ID 5010-016 ID 1706985001 ID 5010-115 see page see page RIELE BERLIN Photometer 5010 / V4 11.05.2004...
  • Page 89 MANTLING / DISMANTLING pump tube with joints ID 5010-013 bubble detector with plug ID 1706870001 connector bubbledetector ID 1706900001 pump motor with plug ID 5010-017 see page RIELE BERLIN Photometer 5010 / V4 11.05.2004...
  • Page 90 MANTLING / DISMANTLING photodiode with plug ID 1707388001 pcb cuvette connection ID 5010-019 transistor TIP 132 with plug ID 1707612001 Peltier element with plug ID 1707370001 RIELE BERLIN Photometer 5010 / V4 11.05.2004...
  • Page 91 MANTLING / DISMANTLING RIELE BERLIN Photometer 5010 / V4 11.05.2004...

  • Page 92: Communication Protocol

    8 CTS (Clear to send) The procedure of communication is as follows: First activate the remote mode of the Photometer 5010 starting serial interface utilities (OM chapter 5.8). The communication starts with a block where the photometer (master) enables the computer (slave) to send a command (ACK = acknowledge, NAK = not acknowledge): Photometer 5010 <=>...
  • Page 93 / standard; volume reserved method name unit time 0 time 1 limit low limit high adress of parameters] e.g.: K 1; 19; 1; 0; 0; 0; 0;0; C/F; RIELE BERLIN Photometer 5010 / V4 25.08.2003...
  • Page 94 Set: Clear all programmed methods Query: Temperature U [0], …, U [3] e.g.: U0 Set: Temperature control OFF Set: Temperature control = 25 °C Set: Temperature control = 30 °C Set: Temperature control = 37 °C RIELE BERLIN Photometer 5010 / V4 25.08.2003...
  • Page 95 [x] Query: Settings of filter positions [x] f [x] [www] [www] = value of wavelength e.g.: f3 546 f [x] [www] Set: Value of wavelength of filter position Set: Acoustic signal not used RIELE BERLIN Photometer 5010 / V4 25.08.2003...
  • Page 96 [x] = Number of user in the range 1 up to 5 [cccccccccccccccc] = maximum 16 characters k [x] Query: User name k [x] [cccccccccccccccc] [x] = Number of user in the range 1 up to 5 e.g.: k3 Tom RIELE BERLIN Photometer 5010 / V4 25.08.2003...

  • Page 97: Exchange Of Eprom

    Replace the EPROM by using an IC extractor. Notice that electrostatic discharge can destroy the EPROM and the motherboard of Photometer 5010. Avoid to produce shortcuts on the pcb. Some pins and connections are connected to the power supply (battery) of the RAM.

  • Page 98: Dos: Download To Flash Memory

    The process is done by a serial interface utility DOWNLOAD ( see OM chapter 5.8) and a software modul running on a personal computer. The devices Photometer 5010 and the personal computer have to be connected by a serial interface cable.
  • Page 99 Switch off Photometer 5010. Change the position of the jumper beside the FLASH memory IC 14 (29F010). Jumper position: Normal FLASH memory 29F010 20. Switch on Photometer 5010. The display shows the start menue. RIELE BERLIN Photometer 5010 / V4 25.08.2003...

  • Page 100: Windows: Resume After Malfunction

    WINDOWS: RESUME AFTER MALFUNCTION In case of having a malfunction during download of operating system the Photometer 5010 shows following dialog after finishing the download to Photometer 5010 and after waiting more than 10 minutes: DOWNLOAD Vx.x PLEASE WAIT Following procedure is recommended: 1.
  • Page 101 The window is closed and the progressbar shows the proceding of operation. After three up to seven minutes the PC stops the transferring of data. 11. After end of operation switch off Photometer 5010. 12. Change the position of the jumper beside the FLASH memory IC 14 (29F010) to normal.
  • Page 102 WINDOWS: RESUME AFTER MALFUNCTION 14. Switch on Photometer 5010. 15. After updating the general operating software of Photometer 5010 several initialization procedures have to be done by using service tools and utilities. A detailed description of the procedure is written in the Operating Instruction of Serial Monitor 5010 chapter 4.5.

  • Page 103: Initialization Of Bootstrap

    INITIALIZATION OF BOOTSTRAP If the display of Photometer 5010 shows black rectangles in the first line after switching on the instrument, the bootstrap is destroyed. The bootstrap has to be initialized by using an EPROM containing a valid operating system.
  • Page 104 23. Continue with chapter 6.4 - Resume after malfunction. Perform item 7 up to 13. 24. After loading the general operating software of Photometer 5010 an initialization can be done by using a special keycode. The procedure makes a default setting of several variables.
  • Page 105 34. Perform a pump calibration by applying MODE FUNCTION - Pump utilities - Calibration. See OM chapter 5.7 - Pump calibration. 35. Switch off Photometer 5010. Change the cuvette adaptor. Switch on Photometer 5010 36. Make a dark level adjustment by applying utility U1 in combination with standard cuvette adapter.

  • Page 106: Trouble Shooting

    (see SM 4.40.3) at calculation overflows in nonlinear method check factor; check parameter clock malfunction overflow at Kinetic check measuring solution overflow at Kinetic check measuring solution overflow at Kinetic check measuring solution RIELE BERLIN Photometer 5010 / V4 17.09.2003...
  • Page 107 (OM chapter 9.7) the inlet tube is blocked; the inlet tube has a change in color filter position outside tolerance + 12 V of halogenlamp out of range check voltage (SM chapter 4.40) RIELE BERLIN Photometer 5010 / V4 17.09.2003...
  • Page 108 (SM chapter 4.40) - not occupied - timeout printer internal The internal printer is temporarily disconnected - not occupied - non-linear measurement: value out of range Control the absorbance of the sample RIELE BERLIN Photometer 5010 / V4 17.09.2003...

  • Page 109: Spare Parts

    Metal tube inlet 1707248001 Microswitch with plug 1707370001 Peltier element with plug 1707388001 Photodiode with plug 1707442001 RTC / RAM 1707469001 Rubber foot, 4 pcs 1707477001 Snapring for filter, 5 pcs 1707485001 Snapring for filterwheel RIELE BERLIN Photometer 5010 / V4 11.05.2004...
  • Page 110 Fuses T6.3A / 250V, 10 pcs 5010-025 Flatcable RR-115 / Display 5010-026 Cable RR-115 / Controller 5010-028 Display unit PCB RR_119 5010-115 Motherboard RR-115 5010-670 Interference filter 670nm 5010-690 Interference filter 690nm 5010-700 Interference filter 700nm RIELE BERLIN Photometer 5010 / V4 11.05.2004...

  • Page 111: Calibration Procedure Of Photometer 5010 Subject: Cuvette Temperature

    SUBJECT: CUVETTE TEMPERATURE 1. Purpose This calibration procedure describes the calibration of the cuvette temperature of Photometer 5010. The meaning of calibration is to determine the difference between the true temperature and the set temperature. The procedure is to carry out for the temperatures which are used by the customer.
  • Page 112 ≤ 15 µA • Latest Calibration Certificate: not older than 12 months If the 24 months resistance-accuracy fulfils the above accuracy requirements, the latest Calibration Certificate can be ≤ 24 months old. RIELE BERLIN Photometer 5010 / V4 9.1.2 25.08.2003...
  • Page 113 38,0 5777 26,1 9531 31,1 7690 38,1 5754 26,2 9490 31,2 7658 38,2 5730 26,3 9449 31,3 7626 38,3 5710 26,4 9408 31,4 7593 38,4 5684 26,5 9368 31,5 7562 38,5 5661 RIELE BERLIN Photometer 5010 / V4 9.1.3 25.08.2003...
  • Page 114 In case of a given resistance R with the value 9978 Ohm you can find the interpolated temperature T by: 25 °C + 0.1 °C × (9978 - 10000) / (9956 – 10000) 25.05 °C RIELE BERLIN Photometer 5010 / V4 9.1.4 25.08.2003...

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