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POWERCHOICE 250A DISPENSER
Installation manual
A PACCAR COMPANY DRIVEN BY QUALITY

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Summary of Contents for Paccar DAF POWERCHOICE 250A

  • Page 1 POWERCHOICE 250A DISPENSER Installation manual A PACCAR COMPANY DRIVEN BY QUALITY...
  • Page 2 PACCAR. PACCAR assumes no responsibility for any errors that may appear in this document. In no event shall PACCAR be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the...
  • Page 3: Table Of Contents

    Contents Preface About the document 1.1.1 Structure of this document Target groups Introduction Site layout considerations Distance from dc outlet column to base station Floorplan Install options Civil work and mechanical installation Prepare for installation 3.1.1 Preparation Wall mount 3.2.1 Installation kit 3.2.2 Install the column against the wall...
  • Page 4: Preface

    1. Preface This section gives the requirements and instructions for the installation of the DC outlet column 250A CCS type-2. About the document This document is part of the technical handbook which is an integral part of the DC outlet column. 1.1.1 Structure of this document This document gives an installation instruction of the DC outlet column.
  • Page 5: Introduction

    2. Introduction The installation of the DC outlet column requires administrative work to obtain the required permits as well as civil work to excavate the trenches for the foundation, conduits, ductbanks, cables, and other underground needs. Contact your local authorities and follow local processes to obtain the necessary permits.
  • Page 6: Floorplan

    Floorplan The DC outlet column is designed to be mounted on the floor. The figure shows the top view. Maintenance area Escape area 500 mm* 450 mm 500 mm* Charging column * Because of cables on the right side of the cabinet and maintenance activities on the left side, a clearance of 500 mm on both sides is recommended.
  • Page 7: Install Options

    Install options The DC outlet columns can be installed in two ways: - Single column - Daisy chain¹ The (mechanical) installation options: 1. Wall mount See paragraph 3.2 Wall mount for civil work and mechanical installation. 2. Base frame + foundation See paragraph 3.3 Install the base frame + foundation and 3.6 Install the column on the base frame for civil work and mechanical installation.
  • Page 8: Civil Work And Mechanical Installation

    3. Civil work and mechanical installation Danger: Failing to adhere to these points may result in a variety of consequences from damaged equipment to personal harm or death. The civil work and mechanical installation require hoisting or lifting tasks that may require multiple people or machines for that purpose.
  • Page 9: Wall Mount

    Wall mount 3.1.1 Installation kit Quantity Description Mount bracket Washer DIN267 M8 Bolt DIN912 M8 x 20 Gland plate + seal HE2121033-01 Not included in the installation kit: Quantity Description DIN571 10 mm (length to be determined at location) DIN9021 M8 Appropriate plugs for DIN571 10mm Gland M32 x 1.5...
  • Page 10: Install The Column Against The Wall

    3.2.2 Install the column against the wall 1. Mark drill holes. 2. Drill holes for appropriate plugs for fixation screws DIN571 10 x (xxx) mm 3. Fixate the bracket with bolds and washers that came with the installation kit. 4. Unscrew the 2 screws on top of the hood. 5.
  • Page 11: Install The Base Frame + Foundation

    14. Fixate the gland plate. 15. Mount needed glands 16. Close not used gland holes with blind plugs. 17. Place cable conduit (if applicable). Install the base frame + foundation...
  • Page 12: Installation Kit

    3.3.1 Installation kit There is no installation kit for this option. All bolts and nuts are included. 3.3.2 Preparations 1. Dig a hole to fit the foundation. Measurements of the foundation: l x w x h = 500 x 300 x 695 mm. 2.
  • Page 13: Install The Base Frame

    3.3.3 Install the base frame Align height 1. Install the threated rods with washers and nuts onto the foundation. 2. Unscrew the (4) top nuts and washers. 3. Align the 4 nuts in desired height to level the base frame (and eventually the column). 4.
  • Page 14: Install Base Frame On The Floor

    Install base frame on the floor 1. Unscrew the 4 screws of base frame to remove the front. 2. Mount the base on the floor. Use 4 threaded rods. Make use of: - plinth under ring (1) - threaded rod M10 (2) - nut M10 (3) - flat washer (4 and 5) 300 mm...
  • Page 15: Electrical Installation

    4. Electrical installation Danger: Risk of electrocution. Make sure, it is safe to work on the electrical installation. Energized electrical systems are hazardous and can cause electrical shock. Electrical shock can cause (serious) injury to persons. Note: When connecting cables: 1.
  • Page 16: Overview Of Connections To Be Made

    Overview of connections to be made 4.2.1 Charge column CCS2 The power connections are located behind the control panel (1). Use the rotary knob (2) on top and bottom to open the panel to access the connections. The DC connections are highlighted: Max.
  • Page 17: Connecting Charge Column

    4.2.2 Connecting charge column Charge column connections DC Outlet input DC Outlet output Cable Function connection connection X500:1 X501:1 X500:2 X501:2 X500:3 X501:3 AC input and output X500:4 X501:4 GND (PE) X500:GND (PE) X501:GND (PE) CAN_H X500:5 X501:5 CAN input and output CAN_L X500:6 X501:6...
  • Page 18: Multiple Dc Outlet Columns

    4.2.3 Multiple DC outlet columns In case there are more DC outlet column. The columns must be Charge connected as shown. All required Column A CP, PE, connections towards DC outlet DC+/- column B will be routed directly via DC outlet column A and not via the base station.
  • Page 19: After Installation Test

    After installation test 1. Make sure, visually and by measurement, the connections are made correctly. The connections are torque tight and marked. 2. Make sure, it is safe to do the resistance test with the use of valid, calibrated equipment. 3.
  • Page 20 5600 PT Eindhoven The Netherlands daf.com ISO14001 IATF16949 Environmental Quality Management System Management System All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. Copyright © 2022 PACCAR/Heliox. All rights reserved. A PACCAR COMPANY DRIVEN BY QUALITY...

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