MARUTI SUZUKI Ertiga Supplement Owner's Manual
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MARUTI SUZUKI Ertiga Supplement Owner's Manual

For vehicles fitted with cng fuel system
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CONTENTS
INTRODUCTION TO CNG ...................................................................................................... 3
SAFETY PRECAUTIONS (Do's & Don'ts) .......................................................................... 3
LAYOUT OF THE CNG SYSTEM ......................................................................................... 4
FUEL MODES ......................................................................................................................... 5
SELECTOR SWITCH POSITION ........................................................................................... 5
PETROL MODE ....................................................................................................................... 5
AUTO MODE ........................................................................................................................... 5
FORCED CNG MODE ............................................................................................................ 6
CNG LEVEL GAUGE ............................................................................................................. 6
CNG FILLER VALVE .............................................................................................................. 7
CNG CYLINDER ...................................................................................................................... 7
MANUAL SHUT-OFF VALVE ................................................................................................ 8
JACK REMOVAL .................................................................................................................... 9
INSTRUMENT CLUSTER ..................................................................................................... 10
CNG MALFUNCTION WARNING LAMP ............................................................................ 10
CNG KIT IDENTIFICATION ................................................................................................. 12
CNG WARNING LABEL ....................................................................................................... 12
FUSE BOX ............................................................................................................................. 12
PERIODIC MAINTENANCE SCHEDULE ............................................................................ 13
SPECIFICATIONS .................................................................................................................. 14
FIRE EXTINGUISHER (if equipped) ........................................................................ 15
PARTS DESCRIPTION .........................................................................................................
REMOVAL PROCEDURE .....................................................................................................
PROCEDURE OF OPERATION ................................................................................. 16
FITMENT PROCEDURE .............................................................................................. 16
REFILLING SCHEDULES ........................................................................................... 16
FOR VEHICLES FITTED WITH CNG FUEL SYSTEM
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Summary of Contents for MARUTI SUZUKI Ertiga

  • Page 1: Table Of Contents

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM INTRODUCTION TO CNG ...................... 3 CONTENTS SAFETY PRECAUTIONS (Do’s & Don’ts) ................3 LAYOUT OF THE CNG SYSTEM ..................4 FUEL MODES ......................... 5 SELECTOR SWITCH POSITION ................... 5 PETROL MODE ........................5 AUTO MODE ...........................

  • Page 3: Introduction To Cng

    5. Avoid carrying inflammable material near CNG in AUTO MODE, then have your accident, do not panic. the CNG cylinder. vehicle checked by Maruti Suzuki • Stop the vehicle and switch off the authorized workshop at the earliest. engine, roll down the windows and 6.

  • Page 4: Layout Of The Cng System

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM LAYOUT OF THE CNG SYSTEM EXAMPLE Changeover switch Vent hose Water hose High pressure pipe CNG controller High pressure sensor Receptacle CNG injectors High pressure gauge Fuel lid switch Low pressure & temperature sensor Low pressure hose CNG cylinder valve Engine...

  • Page 5: Fuel Modes

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM FUEL MODES SELECTOR SWITCH POSITION AUTO MODE There are three fuel modes in the vehicle EXAMPLE EXAMPLE (Petrol, Auto and Forced CNG) which are selectable by pressing the selector switch (1) located on the right side of the steering wheel on the dashboard.

  • Page 6: Forced Cng Mode

    It is recommended to keep sufficient amount • In case the CNG malfunction warning of petrol in the petrol tank. lamp does not stop blinking after pressing the changeover switch, take the vehicle to the nearest MARUTI SUZUKI dealer.

  • Page 7: Cng Filler Valve

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM CNG FILLER VALVE CNG CYLINDER LUGGAGE SHELF EXAMPLE EXAMPLE EXAMPLE The CNG filler valve is integrated in fuel CNG cylinder (1) is installed in the luggage Luggage shelf (2) above CNG cylinder may box next to petrol filling area.

  • Page 8: Manual Shut-Off Valve

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM CNG CYLINDER WARNING LABEL MANUAL SHUT-OFF VALVE CNG supply can be switched off by closing the manual shut-off valve. EXAMPLE EXAMPLE Valve closing: Turn the knob completely in clockwise direction to close the CNG supply to Engine.

  • Page 9: List Of Government Approved Cng Cylinder Testing Stations

    EXAMPLE w w w w w WARNING • Never remove the cylinder valve from the cylinder assembly. For any assistance consult Maruti Suzuki authorized workshop. • Never try to clean the cylinder. In case of any problem, contact Maruti Suzuki authorized workshop.

  • Page 10: Instrument Cluster

    Have your vehicle checked • At the time engine is running on Auto mode or Forced CNG mode, Instantaneous fuel at Maruti Suzuki authorized workshop. consumption, Average fuel consumption and Driving range information will not be displayed on information display (5).
  • Page 11 FOR VEHICLES FITTED WITH CNG FUEL SYSTEM INSTRUMENT CLUSTER (WITHOUT TACHOMETER) HIGH ENGINE COOLANT TEMPERATURE WARNING LIGHT 5) Information display 1) Speedometer (RED COLOR) 2) Tachometer (if equipped) 6) Trip meter selector knob 3) Fuel gauge (Petrol) 7) Indicator selector knob 4) Fuel gauge (CNG) 8) Warning and indicator lights 9) CNG malfunction warning Indicator lamp...

  • Page 12: Cng Kit Identification

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM CNG KIT IDENTIFICATION CNG WARNING LABEL FUSE BOX Front Driver Door EXAMPLE EXAMPLE 26) CNG Valve 7.5A CNG cylinder identification number and CNG 31) Blank kit installation date is located inside the fuel 32) Blank filler lid.

  • Page 13: Periodic Maintenance Schedule

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM PERIODIC MAINTENANCE SCHEDULE Kms (1 x 1000) Month All Joints (Gas leakage) Coolant Hoses (Leakage, Damage) All Fasteners Torque values CNG low pressure filter cartridge with O-Ring Spark Plug (Clean and adjust the gap) CNG cylinder leak testing and Every 5 years from the date of initial testing by govt.

  • Page 14: Specifications

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM SPECIFICATIONS Mass (Weight) (Kgs) Kerb Weight 1230-1245 Kgs Gross Weight 1820 Kgs Seating Capacity 7 persons Fuel Capacity (litres) Petrol 45 L CNG (Water Filling Capacity) 60 L NOTE: Specifications are subject to change without notice. NOTE: 1) It is recommended to run the vehicle on petrol mode for 5~10 kms after every 300~500 km run in CNG mode to keep fuel system in good condition.

  • Page 15: Fire Extinguisher (If Equipped)

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM FIRE EXTINGUISHER (if equipped) Don't PARTS DESCRIPTION Do's and Don'ts • Do not use water for cleaning fire extinguisher. (Use clean cloth for removing dust) • Do not rely on used or discharged fire extinguisher.

  • Page 16: Procedure Of Operation

    FOR VEHICLES FITTED WITH CNG FUEL SYSTEM PROCEDURE OF OPERATION NOTE: Fire extinguisher is only meant for small fire caused in vehicle by external source only. FITMENT PROCEDURE EXAMPLE 1. Hold the fire extinguisher (1) upright. 2. Break seal (2) by rotating the safety pin (3).

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