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HEX Weston Assembly Manual

Vertical metal storage shed
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Weston
Vertical Metal Storage Shed Assembly Guide
IMPORTANT: PLEASE REGISTER YOUR HEX LIVING PRODUCT BEFORE ASSEMBLY
Using the unique serial number, simply register your product at www.hexliving.co.uk
or use the QR code above to access the HEX Living lifetime warranty and online support.
Affix Serial Number
HERE

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Summary of Contents for HEX Weston

  • Page 1 IMPORTANT: PLEASE REGISTER YOUR HEX LIVING PRODUCT BEFORE ASSEMBLY Using the unique serial number, simply register your product at www.hexliving.co.uk or use the QR code above to access the HEX Living lifetime warranty and online support. Affix Serial Number HERE...
  • Page 2 CARING FOR YOUR HEX LIVING PRODUCT Your HEX Living product is designed to stand the test of time, which is why we’re happy to offer a lifetime warranty on our products. With zero maintenance required, simply assemble your HEX Living product and enjoy putting it to great use in your garden.
  • Page 3 Assembly Guide ENSURE ALL ITEMS LISTED ARE PRESENT PRIOR TO STARTING ASSEMBLY PROCEDURE SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION Part Ref: 0203-01 Part Ref: 0203-07 Qty: x2 Qty: x2 Part Ref: 0203-02 Part Ref: 0203-08 Qty: x2 Qty: x1 Part Ref: 0203-03 Part Ref: 0203-09 (725mm Wide)
  • Page 4 Assembly Guide ENSURE ALL ITEMS LISTED ARE PRESENT PRIOR TO STARTING ASSEMBLY PROCEDURE SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION Part Ref: 0203-11 (1735mm Long) Part Ref: 0203-16 Qty: x2 Qty: x2 Part Ref: 0203-12 (1800mm Long) Part Ref: 0203-17 Qty: x2 Qty: x2 Part Ref: 0203-13 (R/H)
  • Page 5 Assembly Guide ENSURE ALL ITEMS LISTED ARE PRESENT PRIOR TO STARTING ASSEMBLY PROCEDURE SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION Part Ref: 0203-21 Part Ref: 0203-25 (R/H) Qty: x1 Qty: x1 Part Ref: 0203-22 Part Ref: 0203-26 (L/H) Qty: x1 Qty: x1 Part Ref: 0203-23 (R/H)
  • Page 6 Assembly Guide ENSURE ALL ITEMS LISTED ARE PRESENT PRIOR TO STARTING ASSEMBLY PROCEDURE SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION Part Ref: 0203-33 (Assembly) Part Ref: 0203-15 Qty: x1 Qty: x4 Part Ref: 0205-63 Qty: x2 Part Ref: 0203-34 (Assembly) Qty: x1 Part Ref: 0205-66 Qty: x2...
  • Page 7 Assembly Guide ASSEMBLY STAGE 1 LOCATE AND SECURE A CORNER BRACE 0203-03 AT EACH LOCATION INDICATED. 0203-02 0203-01 0203-03 (x4) 0203-01 0203-02 0203-03 SECURE EACH CORNER BRACE 0203-03 AS SHOWN ABOVE. PLEASE NOTE: SECTION VIEW OF TYPICAL FIXING METHOD.
  • Page 8 Assembly Guide ASSEMBLY STAGE 2 LOCATE AND SECURE A FLOOR BRACE 0203-04 AT EACH LOCATION INDICATED. 0203-04 (x3) 0203-04 SLOT EACH FLOOR BRACE 0203-04 INTO POSITION AS SHOWN ABOVE. PLEASE NOTE: ENSURE TOP OF FLOOR BRACE IS LEVEL WITH TOP OF FLOOR RAIL.
  • Page 9 Assembly Guide ASSEMBLY STAGE 3 LOCATE WALL PANEL 0203-09 (725mm WIDE), PLEASE NOTE EACH PANEL DOES NOT HAVE A SPECIFIC TOP OR BOTTOM, SO CAN BE LOCATED EITHER WAY. 0203-09 (725mm) 0203-09 (725mm) LOCATE WALL PANEL 0203-09 INTO POSITION AS SHOWN ABOVE. LOOSELY ATTACH WALL PANEL ONTO FLOOR RAIL AT x2 LOCATIONS INDICATED.
  • Page 10 Assembly Guide ASSEMBLY STAGE 4 LOCATE AND LOOSELY ATTACH SHORT CENTRE BRACE 0203-07 ONTO WALL PANEL. 0203-07 LOCATE AND LOOSELY ATTACH SHORT CENTRE BRACE 0203-07 AS SHOWN AT LOOSELY ATTACH AT x2 LOCATIONS INDICATED ONLY. x2 LOCATIONS INDICATED ABOVE. IMPORTANT: DO NOT SECURE AT OUTER FIXING POINTS AT THIS STAGE.
  • Page 11 Assembly Guide ASSEMBLY STAGE 5 LOCATE AND LOOSELY ATTACH CORNER POSTS 0203-11 (1735mm) & 0203-12 (1800mm LONG) ONTO WALL PANEL. 0203-11 (1735mm LONG) 0203-12 (1800mm LONG) x2 HOLES AT TOP x3 HOLES AT TOP LOCATE CORNER POSTS 0203-11 & 0203-12 AS SHOWN AT x2 LOCATIONS ABOVE. LOOSELY ATTACH CORNER POSTS AT x4 LOCATIONS INDICATED ONLY.
  • Page 12 Assembly Guide ASSEMBLY STAGE 6 LOCATE BACK WALL PANEL 0203-10 (675mm WIDE), PLEASE NOTE THE PANEL DOES NOT HAVE A SPECIFIC TOP OR BOTTOM, SO CAN THEREFORE BE LOCATED EITHER WAY. 0203-11 (1735mm LONG) 0203-10 (675mm WIDE) OUTSIDE INSIDE OUTSIDE INSIDE LOCATE FIRST BACK WALL PANEL 0203-10 (675mm WIDE) AS SHOWN ABOVE.
  • Page 13 Assembly Guide ASSEMBLY STAGE 7 LOOSELY ATTACH BACK WALL PANELS 0203-10. 0203-10 (675mm WIDE) OUTSIDE INSIDE OUTSIDE INSIDE LOCATE SECOND BACK WALL PANEL 0203-10 INTO POSITION AS SHOWN ABOVE. LOOSELY ATTACH BACK WALL PANEL AT x3 LOCATIONS INDICATED ONLY. IMPORTANT: ENSURE PANEL IS IN THE CORRECT ORIENTATION. IMPORTANT: DO NOT SECURE ANY FIXING POINTS OTHER THAN THOSE INDICATED.
  • Page 14 Assembly Guide ASSEMBLY STAGE 8 LOCATE AND LOOSELY ATTACH LONG CENTRE BRACE 0203-06 ONTO BACK WALL. 0203-06 LOCATE AND LOOSELY ATTACH LONG CENTRE BRACE 0203-06 AS SHOWN AT LOOSELY ATTACH AT x6 LOCATIONS INDICATED ONLY. x2 LOCATIONS INDICATED ABOVE. IMPORTANT: DO NOT SECURE OUTER FIXING POINT INDICATED AT THIS STAGE.
  • Page 15 Assembly Guide ASSEMBLY STAGE 9 LOCATE AND LOOSELY ATTACH CORNER POSTS 0203-11 (1735mm). x2 HOLES AT TOP 0203-11 (1735mm LONG) LOCATE CORNER POST 0203-11 (1735mm) AS SHOWN ABOVE. LOOSELY ATTACH CORNER POST AT x2 LOCATIONS INDICATED ONLY. IMPORTANT: DO NOT SECURE AT TOP FIXING POINT AT THIS STAGE.
  • Page 16 Assembly Guide ASSEMBLY STAGE 10 LOCATE WALL PANEL 0203-09 (725mm WIDE), PLEASE NOTE THE PANEL DOES NOT HAVE A SPECIFIC TOP OR BOTTOM, SO CAN BE LOCATED EITHER WAY. 0203-09 (725mm) OUTSIDE INSIDE OUTSIDE INSIDE LOCATE WALL PANEL 0203-09 INTO POSITION AS SHOWN ABOVE. LOOSELY ATTACH WALL PANEL ONTO FLOOR RAIL AT x3 LOCATIONS INDICATED.
  • Page 17 Assembly Guide ASSEMBLY STAGE 11 LOCATE AND LOOSELY ATTACH SHORT CENTRE BRACE 0203-07. 0203-07 LOCATE AND LOOSELY ATTACH SHORT CENTRE BRACE 0203-07 AS SHOWN AT LOOSELY ATTACH AT x3 LOCATIONS INDICATED ONLY. x3 LOCATIONS INDICATED ABOVE. IMPORTANT: DO NOT SECURE AT OUTER FIXING POINT AT THIS STAGE.
  • Page 18 Assembly Guide ASSEMBLY STAGE 12 LOCATE AND LOOSELY ATTACH CORNER POST 0203-12 (1800mm). 0203-12 (1800mm LONG) x3 HOLES AT TOP LOCATE CORNER POST 0203-12 (1800mm) AS SHOWN ABOVE. LOOSELY ATTACH CORNER POST AT x2 LOCATIONS INDICATED ONLY. IMPORTANT: DO NOT SECURE AT TOP FIXING POINT AT THIS STAGE.
  • Page 19 Assembly Guide ASSEMBLY STAGE 13 LOCATE AND LOOSELY ATTACH SHORT TOP RAIL 0203-17. 0203-17 0203-17 LOCATE SHORT TOP RAIL 0203-17 AS SHOWN ABOVE. LOOSELY ATTACH AT x4 LOCATIONS INDICATED AND REPEAT THIS FOR THE OPPOSITE SIDE AS SHOWN ABOVE.
  • Page 20 Assembly Guide ASSEMBLY STAGE 14 LOCATE AND LOOSELY ATTACH LONG TOP RAIL 0203-16. 0203-16 LOCATE LONG TOP RAIL 0203-16 AS SHOWN ABOVE. LOOSELY ATTACH AT x7 LOCATIONS INDICATED.
  • Page 21 Assembly Guide ASSEMBLY STAGE 15 LOCATE AND SECURE LEFT-HAND DOOR POST 0203-14. 0203-14 LOCATE LEFT-HAND DOOR POST 0203-14 AS SHOWN ABOVE. SECURE DOOR POST AT x2 LOCATIONS INDICATED. IMPORTANT: DO NOT SECURE AT UPPER FIXING POINT AT THIS STAGE.
  • Page 22 Assembly Guide ASSEMBLY STAGE 16 LOCATE AND SECURE RIGHT-HAND DOOR POST 0203-13. 0203-13 LOCATE RIGHT-HAND DOOR POST 0203-13 AS SHOWN ABOVE. SECURE DOOR POST AT x2 LOCATIONS INDICATED. IMPORTANT: DO NOT SECURE AT UPPER FIXING POINT AT THIS STAGE.
  • Page 23 Assembly Guide ASSEMBLY STAGE 17 LOCATE AND LOOSELY ATTACH LONG TOP RAIL 0203-16. 0203-16 LOCATE LONG TOP RAIL 0203-16 AS SHOWN ABOVE. LOOSELY ATTACH AT x2 LOCATIONS INDICATED.
  • Page 24 Assembly Guide ASSEMBLY STAGE 18 LOCATE AND SECURE ROOF RIGHT-HAND SIDE INFILL 0203-23. 0203-23 LOCATE ROOF RIGHT-HAND SIDE INFILL 0203-23 AS SHOWN ABOVE. SECURE ROOF SIDE INFILL AT x4 LOCATIONS INDICATED AS SHOWN ABOVE.
  • Page 25 Assembly Guide ASSEMBLY STAGE 19 LOCATE AND SECURE ROOF REAR INFILL 0203-22. 0203-22 LOCATE ROOF REAR INFILL 0203-22 AS SHOWN ABOVE. SECURE ROOF REAR INFILL AT x7 LOCATIONS INDICATED AS SHOWN ABOVE.
  • Page 26 Assembly Guide ASSEMBLY STAGE 20 LOCATE AND SECURE ROOF LEFT-HAND SIDE INFILL 0203-24. 0203-24 LOCATE ROOF LEFT-HAND SIDE INFILL 0203-24 AS SHOWN ABOVE. SECURE ROOF SIDE INFILL AT x4 LOCATIONS INDICATED AS SHOWN ABOVE.
  • Page 27 Assembly Guide ASSEMBLY STAGE 21 LOCATE AND SECURE ROOF FRONT INFILL 0203-21 0203-21 LOCATE ROOF FRONT INFILL 0203-21 AS SHOWN ABOVE. SECURE ROOF FRONT INFILL AT x7 LOCATIONS INDICATED AS SHOWN ABOVE.
  • Page 28 Assembly Guide ASSEMBLY STAGE 22 LOCATE AND SECURE TOP RAIL CORNER BRACKETS 0203-15. 0203-15 (x2) LOCATE AND SECURE TOP RAIL CORNER BRACKETS 0203-15 IN EACH CORNER OF SECURE EACH CORNER BRACKET AND ROOF INFILL AS SHOWN ABOVE. THE SHED USING THE TYPICAL FIXING METHOD SHOWN ABOVE.
  • Page 29 Assembly Guide ASSEMBLY STAGE 23 LOCATE AND SECURE TOP RAIL CORNER BRACKETS 0203-15. 0203-15 (x2) LOCATE A TOP RAIL CORNER BRACKET 0203-15 AS SHOWN AT EACH LOCATION SECURE EACH CORNER BRACKET AS SHOWN ABOVE. INDICATED ABOVE.
  • Page 30 Assembly Guide ASSEMBLY STAGE 24 BEND OPEN AIR BEND TABS ON ROOF FRONT AND REAR INFILLS. BEND OPEN AIR BEND TABS AT EACH LOCATION INDICATED ABOVE ON FRONT AND AIR BEND TABS SHOWN OPENED INTO CORRECT POSITION. REAR ROOF INFILLS.
  • Page 31 Assembly Guide ASSEMBLY STAGE 25 ASSEMBLE ROOF PANEL. 0203-18 (x3) 0203-20 ‘F’ ALL LOCATED THE SAME SIDE LOCATE EACH ROOF BRACE 0203-18 INTO ROOF 0203-20, ROTATE AND ALIGN PUSH AIR BEND TABS DOWN TO SECURE ROOF BRACE IN POSITION. WITH AIR BEND TABS.
  • Page 32 Assembly Guide ASSEMBLY STAGE 26 LOCATE AND SECURE ROOF ASSEMBLY. 0203-18 / 0203-20 ‘F’ LOCATED AT FRONT UPON COMPLETION OF THIS PROCEDURE ENSURE STRUCTURE IS ALIGNED CORRECTLY AND TIGHTEN ALL FASTENERS ROOF PANEL NOT ILLUSTRATED FULLY FOR CLARITY PURPOSE ONLY IMPORTANT: SECURE EACH ROOF BRACE ONTO FRONT AND REAR ROOF LOCATE ROOF ASSEMBLY ONTO ROOF FRAME, ENSURE EACH ROOF BRACE IS INFILL USING THE FIXING METHOD SHOWN ABOVE.
  • Page 33 Assembly Guide ASSEMBLY STAGE 27 LOCATE EACH FLOOR PANEL 0203-42. 0203-42 0203-42 IMPORTANT: ENSURE BASE IS FITTED AS SHOWN ABOVE. LOCATE EACH FLOOR PANEL 0203-42 INTO BASE OF STORAGE UNIT AS SHOWN.
  • Page 34 Assembly Guide ASSEMBLY STAGE 28 LOCATE AND SECURE DOOR STRIP 0203-08. 0203-08 LOCATE DOOR STRIP 0203-08 AS SHOWN. SECURE DOOR STRIP ONTO FLOOR PANELS AT x6 LOCATIONS INDICATED. IMPORTANT: ENSURE DOOR STRIP IS PUSHED AGAINST DOOR POST RETURN. PLEASE NOTE: THE FIXING USED IS A SELF DRILLING COMPONENT.
  • Page 35 Assembly Guide ASSEMBLY STAGE 29 LOCATE AND SECURE RIGHT-HAND DOOR ASSEMBLY 0203-25 FURNITURE. 0203-25 0203-32 LOCATE EURO MORTICE LOCK 0203-32 RIGHT-HAND DOOR APERTURE AS SHOWN. SECURE EURO MORTICE LOCK 0203-32 AT x2 LOCATIONS INDICATED ABOVE. SEE FOLLOWING DATA SHEET FOR COMPLETION OF MORTICE LOCK INSTALLATION...
  • Page 36 Assembly Guide ASSEMBLY STAGE 29 CONTINUED EURO MORTICE LOCK 0203-32 AND DOOR HANDLE 0203-33 INSTALLATION. 0203-34 LOCATE AND SECURE EURO ESCUTCHEON 0203-34 AS SHOWN. LOCATE EURO ESCUTCHEON COVER 0203-34 ONTO EURO CYLINDER AS SHOWN. PLEASE NOTE: THESE ARE PUSHED ON AND WILL CLICK INTO PLACE. LOCATE EURO CYLINDER 0203-36 INTO DOOR APERTURE.
  • Page 37 Assembly Guide ASSEMBLY STAGE 30 LOCATE AND SECURE LEFT-HAND DOOR ASSEMBLY 0203-26 FURNITURE. 0203-35 0203-32 0203-26 0203-41 0203-35 0203-40 0203-35 LOCATED AS SHOWN 0203-40 ENSURE THE PLUNGER INDICATED IS FACING THE BOTTOM OF THE DOOR, LOCATE SECURE EACH FLUSH DOOR BOLT ENSURING PLATE PACKER 0203-40 IS LOCATED AS SHOWN ABOVE AND SECURE USING ADJACENT FIXING METHOD.
  • Page 38 Assembly Guide ASSEMBLY STAGE 30 CONTINUED LOCATE AND SECURE LEFT-HAND DOOR ASSEMBLY 0203-26 FURNITURE. 0203-35 FLUSH DOOR BOLT OPEN / CLOSE 0203-35 DOOR BOLT ATTACH DOOR BOLT ONTO FLUSH DOOR BOLT. ENSURE FLUSH DOOR BOLT OPENS AND CLOSES. REPEAT 30A / B / C FOR UPPER FLUSH DOOR BOLT LOCATE AND SECURE UPPER FLUSH DOOR BOLT 0203-35 USING PROCEDURES 30A / B / C, PLUNGER WILL FACE UPWARDS TOWARDS THE TOP OF THE DOOR...
  • Page 39 Assembly Guide ASSEMBLY STAGE 31 LOCATE AND SECURE A DOOR GROMMET 0203-57 AT EACH LOCATION INDICATED. 0203-57 0203-57 0203-57 0203-57 0203-57 0203-35 0203-35 0203-57 LOCATE DOOR GROMMENT 0203-57 AT x2 LOCATIONS INDICATED. LOCATE DOOR GROMMENT 0203-57 AT x2 LOCATIONS AS SHOWN. PLEASE NOTE: 0203-35 FLUSH BOLTS ARE ALL IN THE UNLOCKED POSITIONS.
  • Page 40 Assembly Guide ASSEMBLY STAGE 32 LOCATE AND SECURE DOOR HINGES ONTO DOOR ASSEMBLIES. 0203-27 0203-28 0203-37 0203-37 0203-27 0203-28 0203-37 0203-37 LOCATE DOOR HINGE PLATE 0203-37 WITHIN DOOR AS SHOWN. SECURE DOOR HINGE PLATE AND HINGE 0203-27 AND 0203-28 AS SHOWN. IMPORTANT: ENSURE CORRECT DOOR HINGE IS SECURED TO CORRECT DOOR.
  • Page 41 Assembly Guide ASSEMBLY STAGE 33 LOCATE AND SECURE DOOR HINGE 0203-27 & PLATE 0202-39 ONTO LEFT-HAND DOOR POST. 0203-27 0203-39 0203-27 0203-39 UPPER LOCATION LOCATE DOOR POST PLATE 0203-39 WITHIN DOOR FRAME AS SHOWN. SECURE DOOR POST PLATE AND HINGE 0203-27 AS SHOWN. IMPORTANT: SLOT WITH FACE UPWARDS AT UPPER LOCATION.
  • Page 42 Assembly Guide ASSEMBLY STAGE 34 LOCATE AND SECURE DOOR HINGE 0203-28 & PLATE 0202-39 ONTO RIGHT-HAND DOOR POST. 0203-28 0203-39 0203-28 0203-39 UPPER LOCATION LOCATE DOOR POST PLATE 0203-39 WITHIN DOOR FRAME AS SHOWN. SECURE DOOR POST PLATE AND HINGE 0203-28 AS SHOWN. PLEASE NOTE: REPEAT EACH PROCEDURE FOR UPPER LOCATION.
  • Page 43 Assembly Guide ASSEMBLY STAGE 35 LOCATE AND SECURE GAS STRUT BRACKETS 0205-66. LEFT-HAND RIGHT-HAND 0205-66 (x2) 0205-68 (x2) SECURE A GAS STRUT BALL JOINT 0205-68 ONTO ALIGN EACH GAS STRUT BRACKET WITH RELEVANT FIXING EACH GAS STRUT BRACKET 0205-66. HOLES, SECURE USING TYPICAL FIXING METHOD ABOVE.
  • Page 44 Assembly Guide ASSEMBLY STAGE 36 LOCATE DOOR ASSEMBLIES ONTO HINGES. 0203-26 0203-25 SLIDE EACH DOOR ASSEMBLY ONTO EACH OF THEIR RESPECTIVE HINGES. ASSEMBLED DOOR HINGE.
  • Page 45 Assembly Guide ASSEMBLY STAGE 37 LOCATE AND SECURE GAS STRUT 0205-63. SECURE A GAS STRUT BALL JOINT 0205-68 ONTO EACH GAS STRUT BRACKET THAT FIX EACH GAS STRUT ONTO RELEVANT GAS STRUT BALL JOINTS. IS PRE-RIVETED ONTO EACH DOOR ASSEMBLY. PLEASE NOTE: PUSHES DOWN ON DOOR AND UPWARDS ON DOOR FRAME.
  • Page 46 Assembly Guide ASSEMBLY STAGE 38 LOCATE AND SECURE SHELF ASSEMBLY 0203-38. 0203-38-01 SLIDE SHELF POST UP INTO ROOF FRAME, ONCE THERE IS ENOUGH CLEARANCE AT LOCATE EACH SHELF 0203-38-02 ONTO SHELF POST AS DESIRED. THE BOTTOM LOCATE SHELF POST OVER FLOOR FRAME AND LOWER. PLEASE NOTE: THE SHELF SIMPLY HOOKS ONTO THE POST.
  • Page 47 Assembly Guide ASSEMBLY STAGE 39 LOCATE TOOL HANGERS 0205-39. 0205-39 IMPORTANT ADJUST ALL COMPONENTS FOR BEST POSSIBLE FIT AND TIGHTEN ALL FASTENERS. ONCE ALL FASTENERS HAVE BEEN CHECKED AND ARE SECURE THE ASSEMBLY IS COMPLETE. WE RECOMMEND YOU ANCHOR YOUR SHED TO A SOLID CONCRETE BASE, GUIDANCE CAN BE FOUND ON PAGE ‘i’...
  • Page 48 Caring for your HEX Living product Your HEX Living product is designed to stand the test of time, which is why we’re happy to offer a lifetime warranty on our products. With zero maintenance required, simply assemble your HEX Living product, and enjoy putting it to great use in your garden.