Table of Contents
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Contents
1.Users Considerations-------------------------------------------------------------------------------------------------------------------------------------------- 2
2.Description of Vehicle Structure------------------------------------------------------------------------------------------------------------------------------- 3
2.1 Description of Pluto R Structure---------------------------------------------------------------------------------------------------------------------------- 3
2.2 Description of Pluto M1 Structure-------------------------------------------------------------------------------------------------------------------------- 4
2.3 Description of Pluto C1 Structure-------------------------------------------------------------------------------------------------------------------------- 5
2.4 Description of Pluto C2 Structure-------------------------------------------------------------------------------------------------------------------------- 6
2.5 Description of Pluto R Plus Structure--------------------------------------------------------------------------------------------------------------------- 7
2.6 Description of Pluto M1 Plus Structure------------------------------------------------------------------------------------------------------------------- 8
2.7 Description of Pluto M3 Plus Structure------------------------------------------------------------------------------------------------------------------- 9
2.8 Description of Pluto C1 Plus Structure------------------------------------------------------------------------------------------------------------------ 10
2.9 Description of Pluto C2 Plus Structure------------------------------------------------------------------------------------------------------------------ 11
3. Vehicle Unpacking and Assembling------------------------------------------------------------------------------------------------------------------- 12-17
4. Vehicle Debugging Instruction------------------------------------------------------------------------------------------------------------------------------- 18
4.1 Disc Brake Device Debugging------------------------------------------------------------------------------------------------------------------------- 18-19
4.2 V Brake Debugging--------------------------------------------------------------------------------------------------------------------------------------- 20-21
4.3 Transmission Debugging ------------------------------------------------------------------------------------------------------------------------------- 22-23
4.4 Vehicle Circuit Test--------------------------------------------------------------------------------------------------------------------------------------- 24-28
5. Common Circuit Problems Checking------------------------------------------------------------------------------------------------------------------ 29-33
6. Daily Maintenance Instruction--------------------------------------------------------------------------------------------------------------------------- 34
E L E C T R I C B I C Y C L E M A N U A L - P L U T O S E R I E S
Page 1
M O D E L S
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Related Manuals for RBSM PLUTO Series
Summary of Contents for RBSM PLUTO Series
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Page 1: Table Of Contents
Contents 1.Users Considerations-------------------------------------------------------------------------------------------------------------------------------------------- 2 2.Description of Vehicle Structure------------------------------------------------------------------------------------------------------------------------------- 3 2.1 Description of Pluto R Structure---------------------------------------------------------------------------------------------------------------------------- 3 2.2 Description of Pluto M1 Structure-------------------------------------------------------------------------------------------------------------------------- 4 2.3 Description of Pluto C1 Structure-------------------------------------------------------------------------------------------------------------------------- 5 2.4 Description of Pluto C2 Structure-------------------------------------------------------------------------------------------------------------------------- 6 2.5 Description of Pluto R Plus Structure--------------------------------------------------------------------------------------------------------------------- 7 2.6 Description of Pluto M1 Plus Structure------------------------------------------------------------------------------------------------------------------- 8 2.7 Description of Pluto M3 Plus Structure------------------------------------------------------------------------------------------------------------------- 9 2.8 Description of Pluto C1 Plus Structure------------------------------------------------------------------------------------------------------------------ 10... -
Page 2: Users Considerations
Users Considerations 1. Before riding, please read production Instruction carefully and check whether each parts is intact to ensure your safe riding. If there are any problems, please get connected with dealers. 2. Please follow urban traffic laws and stipulations and not to carry people on this vehicle; and the speed should be slowed on rainy and snowy days as well as slippery areas. -
Page 3: Description Of Vehicle Structure
Description of Pluto R Structure 1. Seat Post 2.Handle bar Stem 3.Handle Bar 4.Frame of the Bicycle 5.Front Disc brake Device 6.The Place of Battery and Controller 7.Pedal 8.Rear Derailleur 9.Speed Flywheel 10.Rear Disc brake Device 11. Crank crankset 12. Taillight 13.Saddle 14.Seat Post 1. -
Page 4: Description Of Pluto M1 Structure
Description of Pluto M1 Structure 1.Seat Post 2.Handle bar Stem 3.Handle Bar 4.Frame of the Bicycle 5.Front Disc brake Device 6.The Place of Battery and Controller 7.Pedal 8.Rear Derailleur 9.Speed Flywheel 10.Rear Disc brake Device 11. Crank crankset 12. Taillight 13.Saddle 14.Seat Post 1. -
Page 5: Description Of Pluto C1 Structure
Description of Pluto C1 Structure 1.Seat Post 2.Handle bar Stem 3.Handle Bar 4.Frame of the Bicycle 5.Front Disc brake Device 6.The Place of Battery and Controller 7.Pedal 8.Rear Derailleur 9.Speed Flywheel 10.Rear Disc brake Device 11. Crank crankset 12. Taillight 13.Saddle 14.Seat Post 1. -
Page 6: Description Of Pluto C2 Structure
Description of Pluto C2 Structure 1.Seat Post 2.Handle bar Stem 3.Handle Bar 4.Frame of the Bicycle 5.Front Disc brake Device 6.The Place of Battery and Controller 7.Pedal 8.Rear Derailleur 9.Speed Flywheel 10.Rear Disc brake Device 11. Crank crankset 12. Taillight 13.Saddle 14.Seat Post 1. -
Page 7: Description Of Pluto R Plus Structure
Description of Pluto R Plus Structure 1.Seat Post 2.Handle bar Stem 3.Handle Bar 4.Frame of the Bicycle 5.Front Disc brake Device 6.The Place of Battery and Controller 7.Pedal 8.Rear Derailleur 9.Speed Flywheel 10.Rear Disc brake Device 11. Crank crankset 12. Taillight 13.Saddle 14.Seat Post 1. -
Page 8: Description Of Pluto M1 Plus Structure
Description of Pluto M1 Plus Structure 1.Seat Post 2.Handle bar Stem 3.Handle Bar 4.Frame of the Bicycle 5.Front Disc brake Device 6.The Place of Battery and Controller 7.Pedal 8.Rear Derailleur 9.Speed Flywheel 10.Rear Disc brake Device 11. Crank crankset 12. Taillight 13.Saddle 14.Seat Post 1. -
Page 9: Description Of Pluto M3 Plus Structure
Description of Pluto M3 Plus Structure 1.Seat Post 2.Handle bar Stem 3.Handle Bar 4.Frame of the Bicycle 5.Front Disc brake Device 6.The Place of Battery and Controller 7.Pedal 8.Rear Derailleur 9.Speed Flywheel 10.Rear Disc brake Device 11. Crank crankset 12. Taillight 13.Saddle 14.Seat Post 1. -
Page 10: Description Of Pluto C1 Plus Structure
Description of Pluto C1 Plus Structure 1.Seat Post 2.Handle bar Stem 3.Handle Bar 4.Frame of the Bicycle 5.Front Disc brake Device 6.The Place of Battery and Controller 7.Pedal 8.Rear Derailleur 9.Speed Flywheel 10.Rear Disc brake Device 11. Crank crankset 12. Taillight 13.Saddle 14.Seat Post 1. -
Page 11: Description Of Pluto C2 Plus Structure
Description of Pluto C2 Plus Structure 1.Seat Post 2.Handle bar Stem 3.Handle Bar 4.Frame of the Bicycle 5.Front Disc brake Device 6.The Place of Battery and Controller 7.Pedal 8.Rear Derailleur 9.Speed Flywheel 10.Rear Disc brake Device 11. Crank crankset 12. Taillight 13.Saddle 14.Seat Post 1. -
Page 12: Vehicle Unpacking And Assembling
Vehicle Unpacking and Assembling 3.1. Unpacking the packaging box and making an inventory of accessories. 3.2. Taking out the vehicle from the packaging box, clipping the ribbons which used on front wheel and handlebar, dismantling the pearl wool cover on vehicle. E L E C T R I C B I C Y C L E M A N U A L - P L U T O S E R I E S Page 12 M O D E L S... - Page 13 Vehicle Unpacking and Assembling 3.3. For the vehicle if with splash guard, firstly fixing the front splash guard and the headlamp use hexagon head screws on the front fork. And then fixing the guard support stick with cross head screws at the lower leg of front fork. E L E C T R I C B I C Y C L E M A N U A L - P L U T O S E R I E S Page 13 M O D E L S...
- Page 14 Vehicle Unpacking and Assembling 3.4. Fix the front disc brakes with the inner six screws on the front fork disc brake mount. There are two installation methods: radial mounting and axial mounting.. Radial Mounting Axial Mounting 3.5. Tightly locking the front wheel with quick release pole on the front fork, and keeping the front wheel is on the center line of front fork.
- Page 15 Vehicle Unpacking and Assembling 3.6. Putting down the bike stand to make the vehicle stands on the ground placidly. then putting the knurling part of the handle horizontal pipe into the handle stem and fixing the screws with hexagon wrench. A).
- Page 16 Vehicle Unpacking and Assembling 3.7. Inserting the saddle pipe into the seat post, adjusting the height of saddle pipe to a appropriate position, putting the cushion at a proper place and screwing the quick release handle of seat post. A). The longest length of the saddle pipe should not exceeded the position of safety line. E L E C T R I C B I C Y C L E M A N U A L - P L U T O S E R I E S Page 16 M O D E L S...
- Page 17 Vehicle Unpacking and Assembling 3.8. Putting the pedal with mark “L” on the left crank and putting the pedal with mark “R” on the right crank. E L E C T R I C B I C Y C L E M A N U A L - P L U T O S E R I E S Page 17 M O D E L S...
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Page 18: Vehicle Debugging Instruction
Vehicle Debugging Instruction 4.1. Disc brake Device Debugging: A). Adjusting the right and left space of disc brake’s shoe by adjusting the position of the bracket of disc brake device to achieve the back lash uniformity at the both sides of disc brake pad and disc brake device. B). - Page 19 Vehicle Debugging Instruction C). Finally, through adjusting the installed nut of the fixed brake core of disc brake device and adjusting core’s degree of tightness to achieve the proper degree of tightness of the brake which means effective brake can be realized when the brake handle is pushed to the 1/3 position.
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Page 20: Brake Debugging
Vehicle Debugging Instruction 4.2. V Brake Debugging : A). Through adjusting the screws of V brake’s shoe to make V brake’s shoe rim horizontal, make V brake rebounds flexibly and keep the balance of the brake tile at both sides and steel ring surface. B). - Page 21 Vehicle Debugging Instruction C). Effective brake can be realized when the brake handle is pushed to the1/3 position. D). The tires can be completely stopped when the brake handle is pushed to the 1/2 position. E L E C T R I C B I C Y C L E M A N U A L - P L U T O S E R I E S Page 21 M O D E L S...
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Page 22: Transmission Debugging
Vehicle Debugging Instruction 4.3. V Brake Debugging : The principle of transmission debugging: there is only back transmission for normal electrombile, but if there is a front transmission and a back transmission, please adjust back derailleur firstly and then adjust middle derailleur. The adjustment of back derailleur : A). - Page 23 Vehicle Debugging Instruction The adjustment of front derailleur : A). During the installment of the front derailleur, the height of guide plate and the maximum radlamelle of crankset should be kept from 1mm to 3mm. B). During the installment of the front derailleur, paralleling the out flat part of chain guide plate with wheel of front derailleur. C).
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Page 24: Vehicle Circuit Test
Vehicle Debugging Instruction 4.4. Vehicle Circuit Test : A). Display Button instruction There are three buttons ( ) on display that represented by the following functions respectively: Down, Mode and Up. E L E C T R I C B I C Y C L E M A N U A L - P L U T O S E R I E S Page 24 M O D E L S... - Page 25 Vehicle Debugging Instruction B). Ckeck whether all of the vehicle electric connector are in normal condition before the circuit test. C). Holding button for 2 seconds to switch on the electric bike system, and it will display normally without any numeric error.
- Page 26 Vehicle Debugging Instruction always to access the push-assistance mode, the bike will go on at a speed 6KM/H . “P” is showed on the E). Pressing screen at the same time. The push assistance function switches off as soon as you release “DOWN” button F).
- Page 27 Vehicle Debugging Instruction G). After switching on the electric Bike system, the display shows Running Speed. On the condition of riding, to change the indicated information, press “MODE” button to show in turn as below: Running Speed (Km/h) → Trip Distance (Km) →Trip Time (Hour) → Average Speed (Km/h) → Max Speed (Km/h). Each state will display for 6 seconds and then automatically returns to the Running Speed interface.
- Page 28 Vehicle Debugging Instruction H). Pressing at the same time to check the set of some general After the electric bike system is switched on, to access general settings menu, hold both “UP” and “DOWN” button for 2 s. Press “Up” or “DOWN” button to select the content, press “MODE”...
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Page 29: Common Circuit Problems Checking
Common Circuit Problems Checking 5.1. Display Error code Be care of the safety use. Don’t attempt to release the connector when battery is on power. ◆ Try to avoid hitting. ◆ Do not modify system parameters to avoid parameters disorder. ◆... - Page 30 Common Circuit Problems Checking A). Error “21” current abnormality: Step 1: Check whether the connectors of the controller, the battery and the displayget loose or damaged, or whether the contact pin is inserted crookedly; Step 2: change a new controller if you have to check if it works well or not; Step 3: if controller is no problem, please change a new motor to test;...
- Page 31 Common Circuit Problems Checking E). Error“30”communication abnormity: Step 1: Check whether the connector of display , the controller and harness get loose or damaged, or whether the contact pin is inserted crookedly; Step 2: Change a new display to test; Step 3: Change a new controller to test;...
- Page 32 Common Circuit Problems Checking Solutions： A). Check whether the controller and the connecting line get loose or damaged, or whether the contact pin is inserted crookedly; B). Check whether motor connector get loose or damaged, or whether the contact pin is inserted crookedly; C).
- Page 33 Common Circuit Problems Checking 5.5 Whole bike without electric / display can not be turned on A). Please use a Multimeter to check the battery discharge voltage (36V battery voltage is generally more than 31.5V, 48V battery voltage is generally more than 42.5V.) B).
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Page 34: Daily Maintenance Instruction
Daily Maintenance Instruction 6.1 Lubrication is an important part of the maintenance of electric bike. The front axle, central shaft, flywheel and the pivot point of the front fork shock absorb-er should not be scrubbed every six months. If necessary, add butter or oil. Lubricant Parts Lubricant Interval Recommended Lubricating Oil...