Spinlock Deckvest DURO FC 170N Service Manual

Lifejacket

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Lifejacket Quick Service Guide
ISSUED: March 2023
Registered design EC + US Patent No. 7631728
www.spinlock.co.uk
UML MODEL
Deckvest DURO FC 170N & 275N
Issue Number: 1

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Summary of Contents for Spinlock Deckvest DURO FC 170N

  • Page 1 Lifejacket Quick Service Guide UML MODEL Deckvest DURO FC 170N & 275N Issue Number: 1 ISSUED: March 2023 Registered design EC + US Patent No. 7631728 www.spinlock.co.uk...
  • Page 2: Table Of Contents

    Inflation test for the UML Mk5 and UML Pro Sensor ® Bladders Components for the UML firing heads Components Cleaning Re-attaching components and arming the lifejacket Pylon Light and Lume - On Zip slider replacement Repacking Personal notes If you need any assistance with servicing please contact: Deckware@spinlock.co.uk...
  • Page 3: Legal Notice

    (including professional costs) incurred by Spinlock directly or indirectly as a result of or in connection with any failure by it or any of its employees or agents to comply with this Service Manual and the relevant service training.
  • Page 4: Deckvest Range: Features

    DECKVEST DURO FC FEATURES PYLON SHOULDER SMOOTH MANUAL SPRAY FIT SYSTEM MOB1 LIFEJACKET BODY ADJUSTER ACTIVATION HOOD UNIT LIGHT SYSTEM HANDLE CHEST PACK ATTACHMENT POINTS QUICK BURST ZIP & INDICATOR WINDOW HIGHLY VISIBLE RED LIFTING STRAP LUME-ON ORAL 40MM LIFEJACKET INFLATION FRONT OPENING ID / ASSET...
  • Page 5: Service Station Requirements

    National body or have the relevant experience. Trained and qualified staff must be available to undertake training from a Spinlock representative. Commit to give full contact details to Spinlock and ensure that they are registered in the service area of www.spinlock.co.uk/service Commit to checking Spinlock site for latest information once every 6 months and be available for auditing at Spinlock’s request.
  • Page 6: Harness And Cover

    Seperate the zip and run the slider back to the start on the opposite side. If there is damage to the teeth of the zip then the cover will need to be replaced (contact Spinlock). If the zip puller is damaged or missing, this can be replaced see section 21.
  • Page 7: Quick Burst Zip Information

    2: Quick Burst Zip Information Stage 1 In order to open the Deckvest take the yellow part of the zip and pull apart. Then split the zip apart all the way around the Deckvest until you reach the opposite end. Once you have reached the opposite side, ensure the slider is fully down to the bottom zip stop.
  • Page 8 Stage 2 Once the zip has come apart, take the slider and move it back round to the start of the zip (nearest to yellow section) so the two zip sliders are together. Once both sliders are fastened together zip up like a regular jacket, continuing over the yellow quick burst section until you reach the opposite side of the cover.
  • Page 9: Ocean Signal Mob 1 Ais Device

    MOB 1 Fitting Instructions Thread ribbon end through oral tube bracket. Thread back up through second hole towards outer edge Thread back through inside hole Leave 60mm on tail from end of plastic MOB 1 Ribbon + Clip + Slider...
  • Page 10 Slide toggle on to ribbon and pass ribbon through inside slot hole on grey plastic activation slider on right hand side. Pass ribbon up through outside slot hole Pass ribbon down through inside slot hole Leave roughly 60mm of tail of ribbon tail Length of ribbon should roughly be the length from bladder weld to...
  • Page 11 Attach slider to MOB 1 Place toggle into gap on right hand side of slider Tail of ribbon should lay across slider Attach plastic cap to MOB 1 unit Double check the ribbon measures no longer than the length of the weld to weld on the bladder...
  • Page 12 Attach bracket to oral tube and pass MOB1 unit underneath the bladder and then clip on to bracket. Thread the safety laynard from MOB 1 unit through the webbing in the lower right bladder connection toggle and secure with a knot. This ensures the unit does not become detached when the bladder inflates.
  • Page 13: Inflation Test For The Uml Mk5 And Uml Pro Sensor

    3: Inflation test for the UML Mk5 and UML Pro Sensor ® Must be conducted in a controlled service area to ensure no damage to the bladder, and kept at stable temperature. A. Remove cylinder and firing cap, inflate through the oral tube with clean dry air (airline or similar) until firm and lobes are touching.
  • Page 14: Bladders

    3.1: Bladders Replacement bladders are available for models below - See harness batch number for identification. Batch number example 170N - 220101DDF 275N - 220101DF2 Bladder Part Numbers 170N - DW-BLD/170UML/3 275N - DW-BLD/DURO275 Firing Heads if required DW-UMK5 - UML MK5 Firing Unit DW-UPS - UML Pro Sensor Elite Firing Unit Replacing the bladder can be done by following the below instructions.
  • Page 15: Components For The Uml Firing Heads

    3.2: Components for the UML firing heads Firing Mechanism - All Deckvests are automatic and use UML components either : MK5 used on plastic round manifolds with torx bolt Pro Sensor Elite used on Plastic round manifolds with torx bolt Active Each Automatic capsule is stamped with an expiry date (see www.uml.co.uk for full details).
  • Page 16 2. Ensure that the cutting pin and cylinder indicator pin moves freely in the body. DV-SV5 - Replacement UML Pro Sensor Cylinder Sealing Gasket 3. Ensure that the cylinder sealing gasket or O ring is in place. DW SV06 Replacement Cylinder O Ring for yellow UML Mk5 Cylinders 33g CO cylinder 170N...
  • Page 17: Components

    3.3: Components Oral tube Check that the bladder can be inflated through the oral tube and that there is no debris in the tube. Spare Cap: DW-SV07 Sprayhood Check attachments are secure and that there is no damage to the window. 2014 onwards Sprayhoods can be replaced on Deckvest 5D models 1.
  • Page 18: Re-Attaching Components And Arming The Lifejacket

    5: Re-attaching components and arming the lifejacket UML Mk5 and UML Pro Sensor automatic firing heads ® Check that the firing mechanism is tightend to the manifold with a force of 3nm using a calibrated tool. To replace the parts you will need: DW-RAK Take a new automatic cartridge, (ensure that the expiry date is a minimum 2 years away) and screw on to the inflator head in a clockwise direction.
  • Page 19: Pylon Light And Lume - On

    3. Replacement light for all Deckvest Models: DW- PY/L1 Take the Pylon stalk and place through the strap hole Pull the stalk through and attach the stalk bottom to the strap Pylon stalk needs to curve inwards (Spinlock Logo on the outside)
  • Page 20 All Spinlock lifejackets are approved for use and fitting with the Spinlock Lume-On 1. Make sure your lifejacket is clean and dry before application.
  • Page 21 For best results inflate the lifejacket using the oral tube and position at the bottom of each chamber where the lobe would be in the water. See the video for more information. Watch the instructional video at www.spinlock.co.uk/Lume-On...
  • Page 22: Zip Slider Replacement

    7: Zip Slider Replacement Correct Zip position for a double puller zip. The Deckvest Duro uses a single zip slider DW- ZPL/8 - Duro Zip Slider 1. To remove or replace a slider Select the centre tooth (7th) On outside of the zip chain and remove using a pair of thin nose pliers.
  • Page 23 3. Position the carriage onto the zip material and against the next tooth. 4. Tilt the teeth in front of the zip to one side. 5. Pull down and backwards on the zip carriage keeping the other teeth out of the way. The carriage should slide onto the track (some force may be required).
  • Page 24: Repacking

    8: Repacking 1. Check torx bolt is tightened to 3Nm with a torque driver. Check Cylinder and firing cap is secured correctly Pro Sensor: Check to make sure the indicators are green MK5: Check green clip is in place Join the zip puller together The packing stage of the bladder is completed in three pleat stages, following the three reflective stripes.
  • Page 25 Pleat 2 Concertina top section and make sure the toggle sits on the top of the bladder If a Sprayhood os required this needs to be placed on top of the bladder towards the back so it is not behind your neck when bladder inflates Make sure sprayhood comes underneath bladder Scrunch sprayhood up (not fold) so it opens up easily...
  • Page 26 Pleat 3 Concertina the other side as before If a Pylon light is required this should be placed next to the oral tube making sure nothing is caught or wrapped around the stalk. Concertina the bladder over the oral tube and whistle to so these sit at the bottom to avoid protruding at the top of the cover Zip towards the last section...
  • Page 27: Personal Notes

    Notes..
  • Page 28 Spinlock supports the Royal National Lifeboat Institution (RNLI) ‘Sea Safety Lifejacket Campaign’ Spinlock Ltd Birmingham Road PO31 7BH Cowes United Kingdom The Spinlock Deckvest is extensively protected under various National, European and International Patents and Spinlock Limited quality managment Design Rights owned by Spinlock Ltd...

This manual is also suitable for:

Deckvest duro fc 275n

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