MULTIQUIP Mikasa MTR-40F Operation And Parts Manual
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MULTIQUIP Mikasa MTR-40F Operation And Parts Manual

Tamping rammer
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OPERATION AND PARTS MANUAL
Tamping Rammer
Model
MTR-40F
Revision #0 (01/21/04)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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  • Page 1 OPERATION AND PARTS MANUAL Tamping Rammer Model MTR-40F Revision #0 (01/21/04) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 • E-mail:mq@multiquip.com www:multiquip.com...
  • Page 2 PAGE 2 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)

  • Page 3: Here's How To Get Help

    HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEPARTMENT...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS MTR-40F Tamping ROBIN EH-090D ENGINE Rammer Crankcase and Cylinder Assembly ....42-43 Crankshaft and Piston Assembly ...... 44-45 Here's How To Get Help ..........3 Governor Assembly .......... 46-47 Table Of Contents .............4 Muffler Assembly ..........48-49 Parts Ordering Procedures ........5 Carburetor and Oil Pump Assembly ....

  • Page 5: Parts Ordering Procedures

    FedEx Ground Service at no charge for freight Warranty Department 800-421-1244, Ext. 279 Fax: 310-537-1173 No other allowances on freight shipped by any other 310-537-3700, Ext. 279 carrier. Multiquip’s Main Phone Numbers NOTE: DISCOUNTS ARE SUBJECT TO CHANGE 800-421-1244 Fax: 310-537-3927 310-537-3700 Direct TOLL-FREE access MULTIQUIP INC.

  • Page 6: Safety Message Alert Symbols

    NEVER operate this equipment in a confined NOTE efficient operation of the Multiquip area or enclosed structure that does not MTR-40F Tamping Rammer. Refer provide ample free flow air.
  • Page 7 MTR40-HS — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, and remove the ignition key ALWAYS wear approved respiratory when the machine is not in use. protection. Sight and Hearing hazard Over Speed Conditions NEVER tamper with the factory settings of the engine governor or settings.

  • Page 8: Rules For Safe Operation

    MTR-40F — RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust DANGER: manifold, muffler or cylinder. Allow Failure to follow instructions in this manual these parts to cool before servicing may lead to serious injury or even death! This the rammer.
  • Page 9 ■ NEVER use accessories or attachments, which are not Maintenance Safety ■ NEVER lubricate components or attempt service on a running recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. rammer. ■ Whenever necessary, replace nameplate, operation and ■...

  • Page 10: Operation And Safety Decals

    MTR-40F — OPERATION AND SAFETY DECALS PAGE 10 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)

  • Page 11: General Information

    To maintain optimum performance, proper operation and service are essential. Construction of Tamping Rammer The Mikasa MTR-40F is equipped with a Robin air cooled, four cycle gasoline engine. Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch.

  • Page 12: Specifications

    MTR-40F — SPECIFICATIONS . S . r t e ) c i l l a . n i l l a . n i l l a . n i e z i . n i t f . ) r h l b / t u l c i t...

  • Page 13: Controls And Components

    MTR-40F— CONTROLS AND COMPONENTS Figure 1. MTR-40F Rammer Figure 1 shows the location of the controls and components 8. Fuel Tank/Cap – Remove this cap to add unleaded for the MTR-40F Tamping Rammer. The functions of each gasoline to the fuel tank. Make sure cap is tightened securely. control is described below: DO NOT over fill.

  • Page 14: Basic Engine

    MTR-40F — BASIC ENGINE Figure 2. Engine Controls and Components INITIAL SERVICING The engine (Figure 2) must be checked for proper lubrication and Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and filled with fuel prior to operation.

  • Page 15: Pre-Inspection

    MTR-40F— PRE-INSPECTION This section is intended to assist the Fuel operator with the pre-inspection of 1. This rammer is equipped with a two-cycled gasoline engine. the MTR-40F Tamping Ramme r. It is Use only unleaded gasoline. High test ethyl gasoline is not extremely important that this section recommended.

  • Page 16: Initial Start-Up

    MTR-40F— PRE-INSPECTION/INITIAL START-UP This section is intended to assist the operator with the initial start-up of the MTR-40F rammer. It is extremely important that this section be read carefully before attempting to use the rammer in the field. DO NOT use your rammer until this section is thoroughly understood.
  • Page 17 MTR-40F— INITIAL START-UP Set the engine ON/OFF switch (Figure 8) to the "ON" Grip the recoil starter (Figure 11) handle and pull it until you position (start). feel a slight resistance. Then pull sharply and quickly. Return the recoil starter handle to the starter position before releas- ing.

  • Page 18: Operation

    MTR-40F— OPERATION Operation 1. To start the rammer tamping action, move the throttle lever (Figure 12) quickly from IDLE (close) to the FULL OPEN position. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring. Figure 13.

  • Page 19: Maintenance (Rammer)

    MTR-40F— MAINTENANCE (RAMMER) Maintenance BREATHER ELEMENT Perform the scheduled maintenance procedures as definded by Table 4 and below: PAPER ELEMENT Daily GRAY OUTER FOAM ELEMENT ■ Thoroughly remove dirt and oil from the engine compartment and rammer. Clean or replace the air cleaner elements as necessary.
  • Page 20 MTR-40F— MAINTENANCE (RAMMER/ENGINE) Spark Plug Crankcase Lubrication ■ Remove and clean the spark plug (Figure 20), then adjust ■ The rammer crankcase bearings (Figure 19) should be the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit lubricated with five shots of grease with a hand grease gun has electronic ignition, which requires no adjustments.

  • Page 21: Maintenance (Engine)

    MTR-40F — MAINTENANCE (ENGINE) Perform the scheduled engine maintenance procedures as definded by Table 4 below: t n i ) 3 ( l i O r i A ) 1 ( g i t l l A & s t l i l o s n i r e t...

  • Page 22: Troubleshooting Guide

    MTR-40F— TROUBLESHOOTING GUIDE c i f t l u i t i n i r b i t i n i s o o i t i c a l o i t i l i a l i w .
  • Page 23 MTR-40F— TROUBLESHOOTING GUIDE ENGINE ENGINE ENGINE ENGINE ENGINE n i t i t a f s i s u j e r r v e l . r e i r p v i t c a l o i t i o i t u l f l f l...

  • Page 24: Explanation Of Codes In Remarks Column

    EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column The contents of this catalog are NOTE subject to change without notice . Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.

  • Page 25: Suggested Spare Parts

    MTR-40F— SUGGESTED SPARE PARTS MTR-40F RAMMER 4 TO 10 UNITS WITH MTR-40F RAMMER 1 TO 3 UNITS WITH ROBIN EH-09 GASOILINE ENGINE ROBIN EH-09 GASOILINE ENGINE Qty. Description Qty. Description 1 .... 36455630 ....LEVER, THROTTLE 1 .... 36455630 ....LEVER, THROTTLE 1 ....

  • Page 26: Nameplate And Decals

    MTR-40F— NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 26 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 27 MTR-40F— NAMEPLATE AND DECALS NAMEPLATE AND DECALS PART NO PART NAME QTY. REMARKS NPA1017 DECAL: GASOLINE ONLY NPA1100 DECAL: CAUTION (OPERATION) 920203990 DECAL: CAUTION (FUEL COCK) NPA957 DECAL: ENGINE RPM NPA896 DECAL: ELEMENT SET NPA1016 DECAL: SECONDARY AIR FILTER 920203290 DECAL: CAUTION 920209630 DECAL: CLEANING ELEMENT...

  • Page 28: Crankcase And Engine Assembly

    MTR-40F— CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 28 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 29 MTR-40F— CRANKCASE AND ENGINE ASSY. CRANKCASE & ENGINE ASSY. PART NO PART NAME QTY. REMARKS CLUTCH GUIDE / A 305117260 CRANK CASE 0053204201 WOODRUFF KEY 305343780 CRANK GEAR 301010210 LOCK WASHER CLUTCH 041006305 BEARING 6305Z 041006203 BEARING 6203Z 956300130 THROTTLE LEVER AY 25 952401450 WASHER 8.5 x 22 x 3 001220825...

  • Page 30: Guide Cylinder Assembly

    MTR-40F— CRANKCASE AND ENGINE ASSY. CRANKCASE & ENGINE ASSY. PAGE 30 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 31 MTR-40F— CRANKCASE AND ENGINE ASSY. CRANKCASE & ENGINE ASSY. PART NO PART NAME QTY. REMARKS 0031108000 WASHER 0310060020 DOWEL PIN 959006120 CLIP (TCP-10509B) 362341620 OIL GAUGE PROTECTOR 362341630 LINK PROTECTOR 002400820 BOLT 8X20 W/FLAT/LOCK WASHER 2741600113 STIFFENER 0011408250 BOLT AND WASHER 0011408300 BOLT AND WASHER ASSY.

  • Page 32: Tank And Handle Assembly

    MTR-40F — GUIDE CYLINDER ASSY. GUIDE CYLINDER AND FOOT ASSY. PAGE 32 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 33 MTR-40F— GUIDE CYLINDER ASSY. GUIDE CYLINDER & FOOT ASSY. PART NO PART NAME QTY. REMARKS 305446380 PISTON PIN 080100120 STOP RING R-12 305337980 PISTON ROD,M14 305451550 PISTON END,M14 305446400 STOPPER, UPPER 305446410 CYLINDER CAP 305446420 MAIN SPRING 305212710 SPRING CYLINDER 305112730 GUIDE CYLINDER 065105010...
  • Page 34 MTR-40F— TANK AND HANDLE ASSY. TANK & HANDLE ASSY. PAGE 34 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 35 MTR-40F— TANK AND HANDLE ASSY. TANK & HANDLE ASSY. PART NO PART NAME QTY. REMARKS 306117960 HANDLE 351319900 SHOCK ABSORBER 009110007 SOCKET HEAD BOLT 10x20 T 033121009 TOOTHED LOCKWASHER B M10 002211020 BOLT 10x20 H, SW 939010210 STOPPER RUBBER EH1002 030208200 WASHER, LOCK M8 020308060...

  • Page 36: Foot Assembly

    MTR-40F— FOOT ASSY. (OPTION) FOOT ASSY. (OPTION) PAGE 36 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 37 MTR-40F— FOOT ASSY. (OPTION) FOOT ASSY. (OPTION) PART NO PART NAME QTY. REMARKS 305910010 FOOT ASSY. 150B ....... 1 ..INCLUDES ITEMS W/ 305333120 FOOT 150B 305333130 METAL SHEET 150B 305446470 FOOT COVER 015110055 SUNK HEAD BOLT 10x50 H 022711012 NYLON NUT M10 030210250 WASHER, LOCK M10...

  • Page 38: Narrow Foot Assembly (Option)

    MTR-40F— NARROW FOOT ASSY. (OPTION) NARROW FOOT ASSY. (OPTION) PAGE 38 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 39 MTR-40F— NARROW FOOT ASSY. (OPTION) NARROW FOOT ASSY. (OPTION) PART NO PART NAME QTY. REMARKS 305910020 FOOT ASSY. 200B ........1 ... INCLUDESITEMS W/ 305910040 FOOT ASSY. 100B ........1 ... INCLUDES ITEMS W/ 305333140 FOOT 200B ........... 1 ... 200B 305334930 FOOT 100B ...........

  • Page 40: Trench Shoe Assembly (Option)

    MTR-40F— TRENCH SHOE ASSY. (OPTION) TRENCH SHOE ASSY. PAGE 40 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 41 MTR-40F— TRENCH SHOE ASSY. (OPTION) TRENCH SHOE ASSY. PART NO PART NAME QTY. REMARKS 305333160 TRENCH SHOE 500H-120B 305333170 TRENCH SHOE 800H-120B 305334390 TRENCH SHOE 305H-100B 001221235 BOLT 12x35 T 020312100 NUT M12 030212300 WASHER, LOCK M12 MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04) — PAGE 41...
  • Page 42 ROBIN EH-09 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. PAGE 42 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 43 ROBIN EH-09 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. PART NO PART NAME QTY. REMARKS 2741010121 CRANKCASE CP ........1 ..INCLUDES ITEMS W/# 2371420203 VALVE GUIDE 2371600801 STEM SEAL CP 0440200070 OIL SEAL 20X32X6 0600200140 BALL BEARING 0310060020 DOWEL PIN 0013906600 STUD 0105060200 STUD 0105060170...
  • Page 44 ROBIN EH-09 ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 44 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 45 ROBIN EH-09 ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PART NO PART NAME QTY. REMARKS 2742010141 CRANKSHAFT CP 0230200100 SPACER T=0.8 0230200110 SPACER T=1.0 0230200120 SPACER T=1.2 0021812000 0032012000 SPRING WASHER ........1 ..REPLACES 0032012000 0053203101 WOODRUFF KEY 0053204201 WOODRUFF KEY 0173120010...
  • Page 46 ROBIN EH-09 ENGINE —INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PAGE 46 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 47 ROBIN EH-09 ENGINE —INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PART NO PART NAME QTY. REMARKS 2743170101 CAMSHAFT CP ......1 ..INCLUDES ITEMS W/% 2273860123 PIN (SPRING) 2743640103 RELEASE LEVER 0051904100 SPRING PIN 0031517000 SNAP RING 2743870103 RETURN SPRING 2743330103 TAPPET 2743360103...
  • Page 48 ROBIN EH-09 ENGINE —GOVERNOR ASSY. GOVERNOR ASSY. PAGE 48 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 49 ROBIN EH-09 ENGINE —GOVERNOR ASSY. GOVERNOR ASSY. PART NO PART NAME QTY. REMARKS 2744230101 GOVERNOR LEVER 2304220103 GOVERNOR SHAFT 2744270113 GOVERNOR ROD 1064280113 ROD SPRING 0031305000 CLIP 0011406250 BOLT AND WASHER ASSY. 0186060020 2744250103 GOVERNOR SPRING 2304330210 SPEED CONTROL ASSY. 0043104140 SCREW (PAN HEAD) 0140040070...
  • Page 50 ROBIN EH-09 ENGINE —BLOWER HOUSING & RECOIL STARTER ASSY. BLOWER HOUSING & RECOIL STARTER ASSY. PAGE 50 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 51 ROBIN EH-09 ENGINE —BLOWER HOUSING & RECOIL STARTER ASSY. BLOWER HOUSING & RECOIL STARTER ASSY. PART NO PART NAME QTY. REMARKS 2745120211 BLOWER HOUSING CP 2745510121 BLOWER H. BKT. 1 CP 2745520101 BLOWER H. BKT. 2 CP 0110060020 FLANGE BOLT 0011606140 BOLT AND WASHER ASSY.
  • Page 52 ROBIN EH-09 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 52 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 53 ROBIN EH-09 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. ROBIN EH-09 ENGINE — CARBURETOR ASSY. PART NO PART NAME QTY. REMARKS 2746230100 CARBURETOR ASSY......1 ..INCLUDES ITEMS W/ 2746253508 THROTTLE VALVE 2306252508 CHOKE VALVE 2376245108 SCREW 2346242108 PILOT JET 2746252008 SHAFT ASSY.
  • Page 54 ROBIN EH-09 ENGINE —ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PAGE 54 — MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04)
  • Page 55 ROBIN EH-09 ENGINE — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PART NO PART NAME QTY. REMARKS 2307020831 FLYWHEEL CP 2747020101 IGNITION COIL CP 0011706250 BOLT & WASHER ASSY. 0660000361 SWITCH ASSY. 0150040090 TAPPING SCREW 0566030010 CLAMP 0659000010 PLUG TERMINAL 0650140470 SPARK PLUG NGK 2307510113 SPARK PLUG CAP...

  • Page 56: Terms And Condition Of Sale - Parts

    TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if direct to Government agencies, and to Origi- Terms of payment for parts are net 10 days.
  • Page 57 NOTE PAGE MTR-40F— PARTS & OPERATION MANUAL — REV. #0 (01/21/04) — PAGE 57...
  • Page 58 OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877...

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