Safety Instructions Congratulations for choosing a product from CG Drives & Precautions to be taken with a Automation! connected motor Before you begin with installation, commissioning or If work must be carried out on a connected motor or on the powering up the unit for the first time it is very important driven machine, the mains voltage must always be that you carefully study this Instruction manual.
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EMC Regulations Heat warning In order to comply with the EMC Directive, it is absolutely necessary to follow the installation instructions. All HOT SURFACE! installation descriptions in this manual follow the EMC Be aware of specific parts on the AC Directive.
4.3.1 Analogue input configuration (S1 - S4)....51 Contents 4.3.2 RS-485 termination (S5) ........52 Connection example ..........53 Connecting the control signals....... 54 Safety Instructions ......... 1 4.5.1 Cables ..............54 Contents ............3 4.5.2 Types of control signals .......... 56 4.5.3 Screening..............
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Communication ........... 75 11.5 I/Os and Virtual Connections [500]..... 150 11.5.1 Analogue Inputs [510] .......... 150 Modbus RTU ............75 11.5.2 Digital Inputs [520] ..........155 Parameter sets............75 11.5.3 Analogue Outputs [530] ........157 Motor data ............... 76 Start and stop commands ........76 11.5.4 Digital Outputs [540] ..........
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Technical Data ........... 207 14.1 Electrical specifications related to model ... 207 14.2 General electrical specifications......214 14.3 Operation at higher temperatures ....... 215 14.3.1 Possible derating........... 215 14.4 Dimensions and Weights........216 14.5 Environmental conditions........219 14.6 Fuses and glands ..........220 14.6.1 According to IEC ratings........
1.2.1 Instruction manuals for optional equipment In the following table we have listed available options and Emotron VFX is intended for controlling the speed and the name of the Instruction manual or data sheet/ Instruction plus document number. Further in this main torque of standard three phase asynchronous electrical manual we are often referring to these instructions.
Warranty The warranty applies when the equipment is installed, operated and maintained according to instructions in this instruction manual. Duration of warranty as per contract. Faults that arise due to faulty installation or operation are not covered by the warranty. Type code number Fig.
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Position Configuration for 002-3K0 Option position 1 N=No option C=Crane I/O (max. 1) Option position 2 E=Encoder (max. 1) P=PTC/PT100 (max. 2) Option position 3 I=Extended I/O (max. 3) N= No option D= DeviceNet P= Profibus S= RS232/485 M= Modbus/TCP 1-port Option position, communication H= Modbus/TCP 2-port E= EtherCAT...
The AC drives described in this instruction manual comply with the standards listed in table 2. For the declarations of conformity and manufacturer’s certificate, contact your supplier for more information or visit www.emotron.com/ www.cgglobal.com. 1.5.1 Product standard for EMC Product standard EN IEC 61800-3:2018.
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Table 2 Standards Market Standard Description EMC Directive 2014/30/EU Low Voltage Directive 2014/35/EU WEEE Directive 2012/19/EU European Ecodesign Directive 2009/125/EC RoHS II Directive 2011/65/EU RED Directive 2014/53/EU Electromagnetic Compatibility Regulations - 2016/1091 EESR Electrical Equipment (Safety) Regulations - 2016/1101 Great Britain (England, Ecodesign for Energy-Related Products and Energy Information Regulation - EERPEI Scotland, Wales)
Dismantling and Glossary scrapping 1.7.1 Abbreviations and symbols The enclosures of the drives are made from recyclable material as aluminium, iron and plastic. Our AC-drives In this manual the following abbreviations are used: comply to RoHS II directive, and contain electronic waste (e-waste).
Recommended lifting points for IP 20 Mounting modules size H/H69 and up This chapter describes how to mount the AC drive. Before mounting it is recommended that the installation is planned out first. • Be sure that the AC drive suits the mounting location. •...
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Recommended for AC drive cabinet With combination angle For the enclosure combination with internal baying brackets models -430 to - 3K0 and combination angles shown here, the load capacity with a cable pull angle of 60° is as follows: Note: To prevent personal risks and any damage to the F1 = 7000 N unit during lifting, it is advised that the lifting methods F2 = 7000 N...
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For the enclosure combination with internal baying brackets and combination angles shown here, the load capacity with a cable pull angle of 60° is as follows: F1 = 7000 N F2 = 14000 N F3 = 7000 N Fig. 7 Enclosure combination with internal brackets.
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Transport by fork-lift truck When transporting individual and bayed enclosures, please take care to ensure that the base/plinth trim panels are fitted, and loads are restricted to the immediate vicinity of the base/ plinth corner pieces. Transport of individual enclosures Fig.
Stand-alone units 2.2.1 Cooling Fig. 10 shows the minimum free space required around the The AC drive must be mounted in a vertical position against AC drive for the models 002 to 3K0 in order to guarantee a flat surface. Use the template (in the File archive on our adequate cooling.
12.5 kg (26.5 lb) Fig. 11 Emotron VFX Model 48/52-003 to 018 (Frame size B). Fig. 13 Emotron VFX Model 48/52-003 to 018 (Frame size B) example with optional CRIO interface and D-sub connectors. Table 6 Dimensions connected to fig. 11.
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(0.27 in) 24 kg (53 lb) 17 kg (38 lb) Fig. 14 Emotron VFX Model 48/52-026 to 046 (Frame size Fig. 16 Emotron VFX Model 48-025 to 48-058 (Frame size C2), Model 69-002 to 69-025 (Frame size C2(69)), backside view. Gland...
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Emotron VFX Model 69-002 to 025 (Frame size C69). ø 7mm (x4) (0.27 in) 17 kg (37.4 lb) Fig. 18 Emotron VFXModel 69-002 to 025 (Frame size C69). Table 8 Dimensions connected to fig. 18. Dimensions in mm (in) Emotron Frame size...
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32 kg 30 kg (71 lb) (66 lb) Fig. 20 Emotron VFX Model 48/52-061 to 074 (Frame size Fig. 22 Emotron VFXModel 48-060 to D), Model 69-033 to 69-058, (Frame size D69). 48-105 (Frame size D2), Model 69-033 to 69-058 (Frame size D2(69)), backside view.
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(124/132 lb) 74 kg 163 lb) Fig. 24 Emotron VFX Model 48-090 to 175 (Frame size E). Fig. 26 Emotron VFX Model 48-210 to 295 (Frame size F), Emotron VFX Model 69-82 to 200 (Frame size F69). Cable glands M20...
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Fig. 30 Emotron VFX/ Model 48-205 to 48-293 (Frame size F2) and 48-365-20 (Frame size FA2). Fig. 29 Bottom view Emotron VFX/ Model 48-142 to 48-293 (Frame size E2 and F2), with cable interface for mains, motor, DC+/DC-, brake resistor and control.
To be able to remove a PEBB in the future, we airflow supplied by the cooling fans must be taken into recommend at least 1.30 meter (39.4 in) free space in front consideration. of the cabinet, see fig. 34. Emotron VFX Flow rate Frame Model /h (ft...
(23.6 in) 1000 mm (39.4 in) 600 mm (23.6 in) (23.6 in) Emotron VFX48: Model 430 to 730 (Frame sizes H, Emotron VFX48: Model 810 to 1100 (Frame sizes G3 G2 and H2) and H3) Emotron VFX69: Model 250 to 400 (Frame size H69)
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2200 mm (86.6 in) 600 mm (23.6 in) 600 mm (23.6 in) Emotron VFX48: Model 2190 (Frame size H6) Emotron VFX48: Model 2550 (Frame size H7) Emotron VFX69: Model 1K2 (Frame size K69) Emotron VFX69: Model 1K4 (Frame size L69) 100 mm (3.9 in)
Installation 3.1.1 Remove/open front cover Frame sizes B - FA (IP54) Remove/open the front cover to access the cable connections The description of installation in this chapter complies with and terminals. On Frame size B and C loosen the four screws the EMC standards and the Machine Directive.
3.1.2 Remove/open the lower front Cable connections for cover on Frame size E2, F2 small and medium frame and FA2 (IP20/21) sizes IP54 - VFX48/52-003 to 074 (Frame sizes B, C and D) IP54-VFX69-002 to 058 (Frame sizes C69 and D69) IP20/21 - VFX48-025 to 365 (Frame sizes C2, D2, E2, F2 and FA2) IP20/21 - VFX69-002 to 058 (Frame sizes C2(69) and...
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Strainrelief and EMC clamp for brake resistor cables (option) EMC gland, Screen connection of motor cables Fig. 37 Mains and motor connections, model 003-018, frame size B. Strainrelief and EMC clamp for screen connection of cables Fig. 40 Mains and motor connections model 48-025 to 48- 058, frame size C2 and model 69-002 to 69-025 frame size C2(69).
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Strainrelief and EMC clamp for brake resistor cables (option) Strainrelief and EMC clamp also for screen connection Strainrelief and EMC clamp also for screen connection of cables of cables Fig. 42 Mains and motor connections model 48-060 to 48-105, frame size D2 and model 69-033 to 69-058 Fig.
3.2.2 Motor cables To comply with the EMC emission standards the AC drive Table 13 Mains and motor connections is provided with a RFI mains filter. The motor cables must also be screened and connected on both sides. In this way a L1,L2,L3 Mains supply, 3 -phase Safety earth (protected earth)
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Switches between the motor and the AC drive AC drive built into cabinet If the motor cables are to be interrupted by maintenance switches, output coils, etc., it is necessary that the screening AC drive is continued by using metal housing, metal mounting plates, RFI-Filter etc.
VFX 69-250 and up (Frame sizes H69 and up). 6. Tighten the EMC gland with good electrical con- Emotron VFX48-090 to 48-295 tact to the motor and brake chopper cable screens. Emotron VFX69-082 to 69-200 Placing of motor cables To simplify the connection of thick motor and mains cables •...
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Emotron VFX48-365-54 3. Put the two lower cables (Mains 1 and Motor 1 cables) through the lower glands in the cable To simplify the connection of thick motor and mains cables interface plate. to the AC drive, the cable interface plate can be removed.
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Emotron VFX48-090 mount extra ferrite AC drive model 48-430 and 69-250 and up core Mount the ferrite core and its isolation sheet (included in the delivery) on the three motor phases U,V &W. The protective earth (PE) and the screen of the cable should be mounted outside the core see fig.
IP20 modules PEBB 1 PEBB 3 PEBB 2 The Emotron IP 20 modules are delivered complete with (Master) factory mounted cables for mains and motor. The length of the cables are app. 1100 mm (43 in). The cables are marked L1, L2, L3 for mains connection and U, V, W for motor connection.
Cable specifications 3.4.1 Stripping lengths Fig. 59 indicates the recommended stripping lengths for Table 14 Cable specifications motor and mains cables. Cable Cable specification Power cable suitable for fixed installation for the Mains voltage used. Symmetrical three conductor cable with concentric protection (PE) wire or a four Motor conductor cable with compact low-impedance...
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Fig. 60 indicates the distance from the cable clamp to the connection bolts for decision of stripping lengths for the cables. Recommended screen length for Motor and brake cables is approximate 35 mm (1.4 in). Fig. 60 Distances from the cable clamp to the connection bolts size FA2. Table 16 Distances from the cable clamp to the connection bolts for mains, motor, brake and earth cables for frame size FA2.
Fig. 61 indicates the distance from the cable clamp to the connection bolts for decision of stripping lengths for the cables. Recommended screen length for Motor and brake cables is approximate 35 mm (1.4 in). Fig. 61 Distances from the cable clamp to the connection bolts size FA. Table 17 Distances from the cable clamp to the connection bolts for mains, motor, brake and earth cables for frame size FA.
NOTE: The dimensions of the power terminals used in the cabinet drive models 300 to 3K0 can differ depending on customer specification. Table 18 Cable connector range and tightening torque for Emotron VFX48 and VFX52, according to IEC ratings. Cable cross section connector range...
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Table 18 Cable connector range and tightening torque for Emotron VFX48 and VFX52, according to IEC ratings. Cable cross section connector range Mains and motor Brake Frame Cable Model VFX size type Tightening Tightening Tightening Cable area Cable area Cable area...
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Table 19 Cable connector range and tightening torque for Emotron VFX69, according to IEC ratings Cable cross section connector range Mains and motor Brake Frame Cable Model VFX size type Tightening Tightening Cable area Cable area Tightening torque Cable area...
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Table 19 Cable connector range and tightening torque for Emotron VFX69, according to IEC ratings 69-250-54 69-300-54 (2x) 25 - 240 (2x) 25 - 240 69-375-54 69-400-54 69-430-54 69-500-54 (3x) 25 - 240 (3x) 25 - 240 69-595-54 69-650-54 31 (for...
List of cable cross section connector range with minimum required AWG cable cross section which fits to the terminals according to UL-requirements. Table 20 Cable connector range and tightening torque for Emotron VFX48 and VFX52, according to NEMA ratings Cable cross section connector range...
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Table 20 Cable connector range and tightening torque for Emotron VFX48 and VFX52, according to NEMA ratings Cable cross section connector range Mains and motor Brake Frame Cable Model VFX size type Tightening Tightening Tightening Cable range Cable range Cable range...
Table 20 Cable connector range and tightening torque for Emotron VFX48 and VFX52, according to NEMA ratings Cable cross section connector range Mains and motor Brake Frame Cable Model VFX size type Tightening Tightening Tightening Cable range Cable range Cable range...
Control Connections Control board WARNING! Always switch off the mains voltage and Fig. 62 shows the layout of the control board which is where wait at least 7 minutes to allow the DC the parts most important to the user are located. Although capacitors to discharge before connecting the control board is galvanically isolated from the mains, for the control signals or changing position of any...
(in normal cases) be connected to inverter PE via provided screen clamps, see fig. 63. For further information about Digital inputs Modbus RTU protocol and physical network connection see Emotron option manual for Serial communication RS-232/485 available on our DigIn 1 RunL (reverse) website.
4.2.1 Stand by supply interface Configuration with (SBS) jumpers and switches The control board mounted standby supply, X11 connector, provides the possibility of keeping the communication 4.3.1 Analogue input configuration system up and running without having the 3-phase mains connected. Another advantage is that the system can be set (S1 - S4) up without mains power.
4.3.2 RS-485 termination (S5) Switch S5 is used to activate termination and fail-safe resistors for the integrated RS-485-interface on terminal X1: A+ and B-. See fig. 62 for the location of the switch. Table 24 Settings switch S5 Selector S5 Input Termination configuration...
Connection example Fig. 63 gives an overall view of a AC drive connection example. EMC- Motor filter Alternative for Optional *** potentiometer Motor PTC control** Optional + 24 VDC SBS supply - 0 V +10 VDC 0 - 10 V AnIn 1: Reference 4 - 20 mA AnIn 2...
Connecting the control signals 4.5.1 Cables The standard control signal connections are suitable for Terminal 78 & 79 stranded flexible wire up to 1.5 mm (AWG16) and for solid see table 25 wire up to 2.5 mm (AWG14). NOTE: The screening of control signal cables must comply with the immunity levels given in the EMC Directive (reduction of noise level).
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Terminals 78 & 79 see table 25 Screen clamps for signal cables Screen clamps for signal cables Control signals Control signals Fig. 67 Connecting the control signals, VFX model 061 to 074, frame size D and model 69-033 to 69-058 frame size D(69).
Example: The relay output from a AC drive which controls an auxiliary relay can, at the moment of switching, form a NOTE: The screening of control signal cables is source of interference (emission) for a measurement signal necessary to comply with the immunity levels given in the EMC Directive (it reduces the noise level).
Connecting options Control board The option cards are connected by the optional connectors Pres- X4 or X5 on the control board see Fig. 62, page 49 and sure mounted above the control board. The inputs and outputs sensor (exam- of the option cards are connected in the same way as other ple) control signals.
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Control Connections CG Drives & Automation 01-7492-01r1...
Getting Started 5.1.2 Motor cables Connect the motor cables as in Fig. 72. To comply with the EMC directive you have to use screened cables and the This chapter is a step by step guide that will show you the motor cable screen has to be connected on both sides: to the quickest way to get the motor shaft turning.
Using the function keys Remote control In this example external signals are used to control the AC drive/motor. A standard 4-pole motor for 400 V, an external start button and a reference value will also be used. 5.3.1 Connect control cables Here you will make up the minimum wiring for starting.
5.3.3 Set the Motor Data Local control Enter correct motor data for the connected motor. The Manual control via the control panel can be used to carry motor data is used in the calculation of complete operational out a test run. data in the AC drive.
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Getting Started CG Drives & Automation 01-7492-01r1...
Application overview 6.1.1 Cranes Challenge Emotron VFX solution Menu Direct torque control, fast motor pre- Starting with heavy load is difficult and risky. Can magnetization and precise brake control gives 331–338, 339, 351...
6.1.3 Mills Challenge Emotron VFX solution Menu High start currents require larger fuses and cables. Direct torque control reduces start current. Cause stress on equipment and higher energy Same fuses can be used as those required for 331-338, 350 cost.
Main Features 7.1.2 Select and copy parameter set The parameter set selection is done in menu [241], “Select Set”. First select the main set in menu [241], normally A. This chapter contains descriptions of the main features of the AC drive. Adjust all settings for the application.
Examples 7.1.4 One motor and two parameter Different parameter sets can be used to easily change the sets setup of a AC drive to adapt quickly to different application This application is useful if you for example have a machine requirements.
7.1.7 Reference priority Remote control functions The active speed reference signal can be programmed from Operation of the Run/Stop/Enable/Reset functions several sources and functions. The table below shows the As default, all the run/stop/reset related commands are priority of the different functions with regards to the speed programmed for remote operation via the inputs on the reference.
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Enable Reset and Autoreset operation Input must be active (HI) to allow any Run signal. If the If the AC drive is in Stop Mode due to a trip condition, the input is made LOW, the output of the AC drive is AC drive can be remotely reset by a pulse (“low”...
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INPUTS INPUTS ENABLE ENABLE STOP STOP RUN R RUN R RUN L RUN L OUTPUT OUTPUT STATUS STATUS Right rotation Right rotation Left rotation Left rotation Standstill (06-F103new_1) Standstill (06-F94new_1) Fig. 79 Input and output status for level-control. Fig. 80 Input and output status for edge-control. Run Inputs Edge-controlled Menu “[21A] Start signal”...
Performing an Using the Control Panel Identification Run Memory To get the optimum performance out of your AC drive/ Data can be copied from the AC drive to the memory in the motor combination, the AC drive must measure the control panel and vice versa.
Load Monitor and Process Protection [400] 7.5.1 Load Monitor [410] The monitor functions enable the AC drive to be used as a load monitor. Load monitors are used to protect machines and processes against mechanical overload and underload, such as a conveyer belt or screw conveyer jamming, belt failure on a fan or a pump dry running.
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Fig. 82 Main Features CG Drives & Automation 01-7492-01r1...
EMC and standards EMC standards Stop categories and emergency stop The AC drive complies with the following standards: EN IEC 61800-3:2018 Adjustable speed electronic power The following information is important if emergency stop drive systems, part 3, EMC product standards: circuits are used or needed in the installation where a AC drive is used.
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EMC and standards CG Drives & Automation 01-7492-01r1...
Communication NOTE: Communication Fault detection can cause the drive to give a warning or trip when the Control Panel is removed (see menus [2645] and [2646]), or when The AC drive provides possibility for different types of Control Panel port communication is faulty (see communication: menus [2647] and [2648]).
Modbus format Function Instance number Example: 42901 Reset (See Emotron Fielbus manual for detailed information) Run, active together with either 42902 RunR or RunL to We would like to control the AC drive over a bus system perform start. using the first two bytes of the Basic Control Message by setting menu “[2661] FB Signal 1”...
A parameter with Eint format can be represented in two -2 1110 different formats (F). Either as a 15 bit unsigned integer -1 1111 format (F= 0) or a Emotron floating point format (F=1). 0 0000 The most significant bit (B15) indicates the format used. 1 0001 See detailed description below.
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Programming example: typedef struct int m:11; // mantissa, -1024..1023 int e: 4; // exponent -8..7 unsigned int f: 1; // format, 1->special emoint format eint16; //--------------------------------------------------------------------------- unsigned short int float_to_eint16(float value) eint16 etmp; int dec=0; while (floor(value) != value && dec<16) dec++;...
10. Operation via the 10.2 Control panel with 4-line display Control Panel This control panel with 4-line display is equipped with real time clock function. This means that actual date and time This chapter describes how to use the control panel. The AC will be shown at e.g.
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Table 29 Digits Description Bit* NOTE: Motor is stopped In area B and area C only 8 characters are available, Run Motor runs this means that some texts will be shortened. Acc Acceleration Dec Deceleration Tripped Operating Safe Torque Off, flashing when activated Operating at voltage limit Operating at speed limit...
10.2.2 Menu [100] Start Window This menu is displayed at every power-up. During operation, the menu [100] will automatically be displayed when the keyboard is not operated for 5 minutes. Menu “[100] Start Window” displays the settings made in menu “[110], 1st line”, “[120], 2nd line” and “[130], 3rd line”.
10.2.4 Fault logger 10.2.6 LED indicators As real-time clock is available, line 2 will show trip/warning The symbols on the control panel have the following message and line three will show date and time when the trip functions: condition occurred. 1240rpm Ext trip 2017-01-25...
10.2.8 The Toggle and Loc/Rem This key has two functions: Toggle and Sub menus switching between Loc/Rem function. Press one second to use the toggle function Press and hold the toggle key for more than five seconds to switch between Local and Remote function, depending on the settings in [2171] and [2172].
Remote mode 10.3 The menu structure When the AC drive is switched to REMOTE operation, the The menu structure consists of 4 levels: AC drive will be controlled according to selected control methods in the menu’s “Reference Control [214]”, “Run/ Main Menu Stop Control [215]”...
10.3.1 The main menu 10.4 Programming during This section gives you a short description of the functions in operation the Main Menu. Most of the parameters can be changed during operation without stopping the AC drive. Parameters that can not be Start Window changed are marked with a lock symbol in the display.
10.6 Copy current parameter to all sets 0rpm Start/Stop When a parameter is displayed, press the Enter key for 5 seconds. Now the text To all sets? is displayed. Press Enter Key/Key to copy the setting for current parameter to all sets. Press “Enter”...
11. Functional description 11.1 Menus Following chapters describes the menus and parameters in the software. You will find a short description of each This chapter describes the menus and parameters in the function and information about default values, ranges, etc. software.
11.1.2 Resolution of settings 2nd Line [120] The resolution for all range settings described in this chapter Sets the content of the second line in the menu is 3 significant digits. Exceptions are speed values which are “[100] Start Window”. Same selection as in menu [110]. presented with 4 significant digits.
11.2 Main Setup [200] Select Motor [212] This menu is used if you have more than one motor in your The Main Setup menu contains the most important settings application. Select the motor to define. It is possible to to get the AC drive operational and set up for the define up to four different motors, M1 to M4, in the AC application.
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Reference control [214] Drive Mode To control the speed of the motor, the AC drive needs a Default: Speed reference signal. This reference signal can be controlled by a The AC drive is speed controlled. remote source from the installation, the keyboard of the Reference given=speed reference with AC drive, or via communication (RS485, Fieldbus, or Speed...
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Run/Stop Control [215] Local/Remote key function [217] This function is used to select the source for run and stop The Toggle key on the keyboard, see section 10.2.8, page commands. This is described on page 128. 83, has two functions and is activated in this menu. As default the key is just set to operate as a Toggle key that Start/stop via analogue signals can be achieved by using moves you easily through the menus in the toggle loop.
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Rotation [219] Remote Signal Level/Edge [21A] In this menu you select the way to control the inputs for Overall limitation of motor rotation RunR, RunL and Reset that are operated via the digital direction inputs on the terminal strip. The inputs are default set for This function limits the overall rotation, either to left or level-control, and will be active as long as the input is made right or both directions.
Not Defined this parameter is never set. signals. Emotron VFX AC drive can control both Asynchronous 220-240 VAC 1 Only valid for VFX48/52 motors and Permanent magnet synchronous motor 380-415 VAC 3 Only valid for VFX48/52/69 (PMSM) select type of motor in menu [22I].
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Motor Frequency [222] Motor Speed [225] Set the nominal motor frequency. Set the nominal asynchronous motor speed. Motor Freq Motor Speed Default: 50 Hz Default: ) rpm (see Note 2 page 93) Range: 20.0 - 599.0 Hz Range: 30 - 35940 rpm Resolution 0.1 Hz Resolution...
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Motor ventilation [228] Motor Identification Run [229] Parameter for setting the type of motor ventilation. Affects This function is used when the AC drive is put into the characteristics of the I t motor protection by lowering operation for the first time. To achieve an optimal control the actual overload current at lower speeds.
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Motor Sound [22A] Encoder Speed [22D] Only visible if the Encoder option board is installed and added in menus 1x0. This parameter shows the measured motor speed. To check if the encoder is correctly installed, Motor Sound set Encoder Feedback [22B] to Off, run the AC drive at any speed and compare with the value in this menu.
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PWM Mode [22E2] Encoder Pulse counter [22F] Only visible if the encoder option is installed. Shows the 22E2 PWM Mode number of accumulated quadrature encoder pulses (QEP). It can be used as a position counter for hoisting and traveling motors. The counter value is held by a signed Default: Standard 32-bit register.
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Encoder fault delay time [22G1] Motor type [22I] Define the encoder fault and speed deviation delay time. In this menu select type of motor. Emotron AC drives can control Asynchronous motors, Permanent Magnet 22G1 Enc F Delay Synchronous Motor and Synchronous Reluctance Motors.
Extend data [22J] 11.2.3 Motor Protection [230] Additional motor parameters for Permanent Magnet This function protects the motor against overload based on Synchronous Motors (PMSM) and Synchronous Reluctance the standard IEC 60947-4-2. motors. This menu is only available if PMSM or Sync Rel is selected in menu [22I].
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Motor I t Current [232] Motor I t Time [233] Sets the current limit for the motor I t protection in percent Sets the time of the I t function. After this time the limit for of I the I t is reached if operating with 120% of the I t current value.
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Thermal Protection [234] PT100 Inputs [236] This menu selects active sensors for PTC motor protection Sets which of PT100 inputs (3 inputs per board) that should and activates/deactivates PT100 motor protection. Select be used for thermal protection. Deselecting not used PT100 active PT100 sensors in menu [236].
PTC/PT100 option board, same data applies Following parameters are Global: [211] Language, [217] (could be found on www.emotron.com/www.cgglobal.com). Local Remote, [218] Lock Code, [220] Motor Data, [241] This menu is only visible if a PTC (or resistor <2 kOhm) is Select Set, [260] Serial Communication and [21B]Mains connected to terminals X1: 78–79.
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Prepare parameter Set when different Motor data Load Default Values Into Set [243] M1 - M4: With this function three different levels (factory settings) 1. Select desired parameter Set to be set in [241] A - D. can be selected for the four parameter sets. When loading 2.
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Copy All Settings to Control Panel ComFlt Set [246] [244] This menu specifies the parameter set that should be loaded when a communication error occurs, if the communication All the settings can be copied into the control panel including the motor data. Start commands will be ignored fault mode is set to change parameter set (See menus [2641], during copying.
11.2.5 Trip Autoreset/Trip Conditions [250] No of Trips The benefit of this feature is that occasional trips that do not affect the process will be automatically reset. Only when the Default: 0 (no Autoreset) failure keeps on coming back, recurring at defined times and Range: 0–10 attempts therefore cannot be solved by the AC drive, will the unit give...
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Over volt [2524] Liquid Cooling Low level Trip Type [2529] Select the preferred way to react to an alarm trip. Delay time starts counting when the fault is gone. When the time delay has elapsed, the alarm will be reset if the function is active.
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Motor I t Trip Type [2534] Over Speed [2539] Select the preferred way to react to a Motor I t trip. Delay time starts counting when the fault is gone. When the time delay has elapsed, the alarm will be reset if the function is active.
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Comm & I/O [254] Load monitor [255] Communication Error [2541] Min Alarm [2551] Delay time starts counting when the fault is gone. When the Delay time starts counting when the fault is gone. When the time delay has elapsed, the alarm will be reset if the function time delay has elapsed, the alarm will be reset if the function is active.
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Crane [257] External Trip Type 2 [2584] Select the preferred way to react to an alarm trip. Crane deviation [2571] Deviation delay time, starts counting when the fault is gone. 2584 ExtTrip2 TT When the time delay has elapsed, the alarm will be reset if Default: Trip the function is active.
11.2.6 Serial Communication [260] RS232/485 [262] The integrated RS485 interface on terminal X1: A+ and B- Press Enter to set up the parameters for RS-232/485 will always be enabled regardless of setting in menu [261] (Modbus/RTU) communication. Comm type. Further, it may be used in parallel to any Fieldbus option on X4 interface.
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Process Data Mode [2632] CANBaudrate [2635] Enter the mode of process data (cyclic data). For further Set the baud rate for CANopen Fieldbus. information, see the Fieldbus option manual. NOTE: Used for CANopen module only NOTE: For CANopen module this menu is forced to “8”. 2635 CANBaudrate 2632...
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Communication Fault Mode [2641] 485 Fault Time [2644] Selects action if a Fieldbus fault is detected. Defines the delay time for the integrated RS485 trip/ warning. 2641 ComFlt Mode 2644 485Flt Time Default: Default: 0.5 s No communication supervision. Range: 0.1-15 s Fieldbus selected: The AC drive will trip if:...
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Control Panel port Fault Mode [2647] DHCP [2655] 2647 CPportFMode 2655 DHCP Default: Trip Default: No supervision of the control panel. The drive will trip after time set in Trip parameter [2648] if control panel is removed. Fieldbus Signals [266] The drive will give a warning after time Defines mapping for additional process values.
11.2.7 Wireless [270] Channel [2722] Sets the WiFi channel to operate on in AccessPoint mode. Parameters for configuring wireless communication links Menu hidden in Station mode (will adopt to the channel such as WiFi or Bluetooth Low Energy (BLE). Changing used by AP/Router connected to).
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WiFi Status Password [2726] [272A] Password to login to router/AP when "[2721] WiFi Mode" = Status of WiFi module is shown in this menu "[272A] WiFi Station or Password for clients to use if "[2721] WiFi Mode" Status". Status is set directly from control panel (that host = AccessPoint.
Security [274] 11.3 Process and Application Possibility to limit access to control board (CB) registers Parameters [300] from the wireless interfaces. These parameters are mainly adjusted to obtain optimum Security mode [2741] process or machine performance. Sets the security mode to be used. The read-out, references and actual values depends on selected process source, [321]: 2741...
11.3.2 Process Settings [320] NOTE: If the MotPot function is used, the reference value ramp times are according to the “Acc MotPot With these functions, the AC drive can be set up to fit the application. The menus [110], [120], [310], [362]-[368] [333]”...
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User-defined Unit [323] NOTE: The motor control method depends on the This menu is only displayed if User is selected in menu selection of drive mode in menu [213], regardless of [322]. The function enables the user to define a unit with six selected process source in menu [321].
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Process Max [325] No. for serial No. for serial Character Character comm. comm. This menu is not visible when speed, torque or frequency is selected. The function sets the value of the maximum process value allowed. Process Max é < Default: ê...
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F(Value), Process Min [327] Example A conveyor belt is used to transport bottles. The required This function is used for scaling if no sensor is used. It offers bottle speed needs to be within 10 to 100 bottles/s. Process you the possibility of increasing the process accuracy by characteristics: scaling the process values.
11.3.3 Start/Stop settings [330] Deceleration Time [332] Submenu with all the functions for acceleration, The deceleration time is defined as the time it takes for the deceleration, starting, stopping, etc. motor to decelerate from nominal motor speed to 0 rpm. Dec Time Acceleration Time [331] The acceleration time is defined as the time it takes for the...
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Acceleration Time to Minimum B. The acceleration continues from minimum speed level 600 rpm to maximum speed level 3000 rpm with Speed [335] acceleration rate according to ramp time Acceleration If minimum speed, [341]>0 rpm, is used in an application, time [331].
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Start Mode [339] Sets the way of starting the motor when a run command is given. Start Mode Linear Default: Normal DC S-curve The motor shaft starts rotating Fast immediately once the Run command is given. The motor flux increases gradually. After a Run command the motor will be magnetised first and the stator resistance measured.
Stop Mode [33B] 11.3.4 Mechanical brake control When the AC drive is stopped, different methods to come to The four brake-related menus [33C] to [33F] can be used to a standstill can be selected in order to optimize the stop and control mechanical brakes e.g.
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Brake Release Time [33C] • Brake Engage Time [33E] The Brake Release Time sets the time the AC drive delays • Brake Wait Time [33F] before ramping up to whatever final reference value is The correct time setting depends on the maximum load and selected.
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Release Speed [33D] Brake Fault trip time [33H] The release speed only operates with the brake function: The “Brake Fault trip time” for “Brake not released” brake release [33C]. The release speed is the initial speed function is specified in this menu. reference during the brake release time.
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Brake Brake Brake engage Brake wait release time release time time time Start Running Torque Speed>0 Brake relay Brake acknowledge Brake Trip <33H <33H Brake warning Brake Fault trip time During stop During run * Memorized load torque level, if function activated with parameter [33I] Release Torque. ** Time for operator to set down the load.
11.3.5 Speed [340] Menu with all parameters for settings regarding to speeds, NOTE: If [381] PID Process controller is used, then such as Min/Max speeds, Jog speeds, Skip speeds. the PID sleep functionality [386] - [389] is recommended instead of [342]. See further page 135. Minimum Speed [341] Sets the minimum speed.
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Skip Speed 1 Low [344] Skip Speed 2 Low [346] Within the Skip Speed range High to Low, the speed cannot The same function as menu [344] for the 2nd skip range. be constant in order to avoid mechanical resonance in the AC drive system.
Droop Speed [349] 11.3.6 Torques [350] Speed drooping reduces the speed in proportion to the Menu with all parameters for torque settings. torque. This can be used for stationary load sharing between motors connected to the same load. The droop speed is the Maximum Torque [351] requested speed reduction at nominal torque.
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Flux Optimization [354] Asynchronous motors Flux Optimization for asynchronous motors reduces the energy consumption and the motor noise, at low or no load conditions. Flux Optimization automatically decreases the IxR Comp=25% V/Hz ratio, depending on the actual load of the motor when the process is in a steady state.
Maximum power [355] 11.3.7 Preset References [360] Sets maximum power. Can be used for limiting motor power in field weakening operation. This function operates Motor Potentiometer [361] as an upper power limit and internally limits the parameter Sets the properties of the motor potentiometer function. See “Max Torque [351]”...
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Preset Ref 1 [362] to Preset Ref 7 Keyboard reference mode [369] [368] This parameter sets how the reference value [310] is edited. Preset speeds have priority over the analogue inputs. Preset speeds are activated by the digital inputs. The digital inputs Key Ref Mode must be set to the function Pres.
11.3.8 PI Speed Control [370] Speed I Time [373] The AC drive has an internal speed controller, which is used To adjust the time of the internal speed controller see to keep the shaft speed equal to the set speed reference. This parameter Speed PI Autotune [371].
11.3.9 PID Process Control [380] Process PID D Time [385] The PID controller is used to control an external process via Setting the differentiation time for the PID controller. a feedback signal. The reference value can be set via analogue input AnIn1, at the Control Panel [310] by using a Preset PID D Time Reference, or via serial communication.
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PID Activation Margin [387] The PID activation (wake-up) margin is related to the [711] Process Value process reference and sets the limit when the AC drive Activate/Wake up should wake-up/start again. [387] [310] Process Ref PID Act Marg [712] Speed [386] Stop/Sleep Default:...
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PID Steady State Margin [389] Example: The PID Steady Test starts when the process value [711] is within the margin and Steady State Test Wait Delay PID steady state margin defines a margin band around the has expired. The PID output will decrease speed with a step reference that defines “steady state operation”.
11.3.10 Pump/Fan Control [390] Select Drive [393] The Pump Control functions are in menu [390]. The Sets the main operation of the pump system. 'Sequence' and function is used to control a number of drives (pumps, fans, 'Runtime' are Fixed MASTER operation. 'All' means etc.) of which one is always driven by the AC drive.
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Change Condition [394] Change Timer [395] This parameter determines the criteria for changing the When the time set here is elapsed, the master drive will be master. This menu only appears if Alternating MASTER changed. This function is only active if “Select Drive operation is selected.
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Start Delay [399] Speed next pump starts This delay time must have elapsed before the next pump is started. A delay time prevents the nervous switching of pumps. Upper band Start Delay Default: Range: 0-999 s Flow/Pressure Start Delay [399] Stop Delay [39A] (NG_50-PC-12_1) This delay time must have elapsed before the 'top' pump is...
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Lower Band Limit [39C] In general: • If the additional pump has 'slow' start/stop dynamics, If the speed of the pump reaches the lower band limit, the then a higher transition speed should be used. 'top' pump is stopped immediately without delay. If a stop delay is used this delay will be ignored.
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Settle Time Stop [39F] Speed The settle stop allows the process to settle after a pump is Actual shut down of pump switched off before the pump control continues. If an Master pump additional pump is stopped D.O.L. (Direct On Line) or Y/ Δ...
11.3.11 Crane Option [3A0] Crane Relay CR2 [3A4] Settings for the optional Crane board (Crane Remote Input/ To select the function of Crane Relay CR2 on the Crane Output card). See also the Crane option instruction manual. option board. Same selections as for the relays on the control board.
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Crawl speed L/L [3A7] Deviation Band width [3AB] To set the speed used when crawling (min. speed) during To define the speed deviation window within which the AC lowering operation. Activated with input A2, Crawl L/ drive is in control of the motor. L=Start in negative speed direction.
11.4 Load Monitor and Alarm Start Delay [414] This parameter is used if, for example, you want to override Process Protection [400] an alarm during the start-up procedure. Sets the delay time after a run command, after which the 11.4.1 Load Monitor [410] alarm may be given.
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Max Alarm delay [4162] When the load level without interruption exceeds the alarm level longer than set “Max Alarm delay” time, an alarm is Load activated. 4162 MaxAlarmDel Default: 0.1 s Range: 0-90 s [41D] Min Abs Margine Max Pre Alarm [417] Max Pre AlarmMargin [4171] Speed With load type Basic [415], used the Max Pre-Alarm Margin...
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Min Pre Alarm [418] Min Alarm Response delay [4192] When the load level without interruption is below the alarm Min Pre Alarm Margin [4181] level longer than set “Min Alarm delay” time, an alarm is With load type Basic, [415], used the Min Pre-Alarm activated.
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Normal Load [41B] Min-Max alarm tolerance band graph Set the level of the normal load. The alarm or pre alarm will Max Speed be activated when the load is above/under normal load ± Min Speed margin. Normal Load Default: 100% Range: 0-400% of max torque NOTE: 100% Torque means: I...
11.4.2 Process Protection [420] Rotor locked [422] Submenu with settings regarding protection functions for With the rotor locked function enabled, the AC drive will the AC drive and the motor. protect the motor and application when this is stalled whilst increasing the motor speed from standstill.
11.4.3 Trip text [430] 11.5 I/Os and Virtual Connections [500] ExtTrip1 Text [431] Used for custom external trip messages of maximum 16 Main menu with all the settings of the standard inputs and characters. Editing of the message text is done according to outputs of the AC drive.
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Calculation: AnIn1 Setup [512] AnIn1 = (10-4) / (20-4) x (1500-0) + 0 = 562.5 rpm The analogue input setup is used to configure the analogue input in accordance with the signal used that will be AnIn2 = (5-4) / (20-4) x (300-0) + 0 = 18.75 rpm connected to the analogue input.
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AnIn1 Advanced [513] Speed 100 % NOTE: The different menus will automatically be set to either “mA” or “V”, based on the selection in AnIn 1 Setup [512]. AnIn1 Advan 10 V -10 V 20 mA AnIn1 Min [5131] Parameter to set the minimum value of the external reference signal.
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AnIn1 Bipol [5133] AnIn1 Function Max [5136] With AnIn1 Function Max the physical maximum value is This menu is only displayed if AnIn1 Setup is set to User scaled to selected process unit. The default scaling is Bipol mA or User Bipol V. The window will dependent of the selected function of AnIn1 [511].
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AnIn1 Filter [5139] AnIn2 Function [514] If the input signal is unstable (e.g. fluctuation reference Parameter for setting the function of Analogue Input 2. value), the filter can be used to stabilize the signal. A change Same function as “AnIn1 Fc [511]”. of the input signal will reach 63% on AnIn1 within the set AnIn1 Filter time.
AnIn3 Advanced [519] 11.5.2 Digital Inputs [520] Same functions and submenus as under “AnIn1 Advan Submenu with all the settings for the digital inputs. [513]”. NOTE: Additional inputs will become available when AnIn3 Advan the I/O option boards are connected. Digital Input 1 [521] AnIn4 Function [51A] To select the function of the digital input.
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Be aware that if there is nothing Be aware that if there is nothing connected to the input, the AC drive will connected to the input, the AC drive will Ext Mot trip at “External trip” immediately. trip at “External Motor Temp” immediately. Ext.
Digital Input 2 [522] to Digital 11.5.3 Analogue Outputs [530] Input 8 [528] Submenu with all settings for the analogue outputs. Selections can be made from application and AC drive Same function as “DigIn 1[521]”. Default function for values, in order to visualize actual status. Analogue outputs DigIn 8 is Reset.
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AnOut 1 Setup [532] AnOut1 Advanced [533] Preset scaling and offset of the output configuration. With the functions in the AnOut1 Advanced menu, the output can be completely defined according to the application needs. The menus will automatically be adapted AnOut1 Setup to “mA”...
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AnOut1 Function Min [5334] AnOut1 Function Value Min [5335] With AnOut1 Function Min the physical minimum value is With AnOut1 Function VaMin you define a user-defined scaled to selected presentation. The default scaling is value for the signal. Only visible when user-defined is dependent of the selected function of “AnOut1 [531]”.
AnOut2 Setup [535] 11.5.4 Digital Outputs [540] Preset scaling and offset of the output configuration for Submenu with all the settings for the digital outputs. analogue output 2. Digital Out 1 [541] AnOut2 Setup Sets the function for the digital output 1. Default: 4-20mA NOTE: The definitions described here are valid for the...
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The max alarm level has been Standby Standby supply option is active Max Alarm reached. PTC Trip Trip when function is active The max pre alarm level has been Max PreAlarm 21 PT100 Trip Trip when function is active reached. Overvolt Overvoltage due to high main voltage The min alarm level has been...
11.5.5 Relays [550] NOT6 NOT gate 6 output Submenu with all the settings for the relay outputs. The NOT7 NOT gate 7 output relay mode selection makes it possible to establish a “fail NOT8 NOT gate 8 output safe” relay operation by using the normal closed contact to function as the normal open contact.
Relay Advanced [55D] 11.5.6 Virtual Connections [560] This function makes it possible to ensure that the relay will Functions to enable eight internal connections of also be closed when the AC drive is malfunctioning or comparator, timer and digital signals, without occupying powered down.
11.6 Logical Functions and Analogue Comparator 1 Setup [611] Analogue comparator 1, parameter group. Timers [600] Analogue Comparator 1 Value [6111] With the Comparators, Logic Functions and Timers, conditional signals can be programmed for control or Selection of the analogue value for Analogue Comparator 1 signalling features.
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Example 6111 CA1 Value Create automatic RUN/STOP signal via the analogue Default: Speed reference signal. Analogue current reference signal, 4-20 mA, is connected to Analogue Input 1. “AnIn1 Setup”, Set by Process settings [321] and Process Val menu [512] = 4-20 mA and the threshold is 4 mA. Full scale [322] (100%) input signal on “AnIn 1”...
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Analogue Comparator 1, Level High [6112] Reference signal AnIn1 Sets the analogue comparator high level, with range Max speed according to the selected value in menu [6111]. 20 mA 6112 CA1 LevelHI Default: 300 rpm Range: See min/max in table below. 4 mA CA1 Level HI = 16% Min/Max setting range for menu [6112]...
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Example Table 39 Comments to fig. 133 regarding Hysteresis selection. This example describes, both for hysteresis and window type Description Hysteresis comparator, the normal use of the constant level high and low. The reference signal passes the Level LO value from below (positive edge), the comparator CA1 does not change, output Menu Function...
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Table 40 Comments to fig. 133 regarding Window selection. Analogue Comparator 1, Level Low [6113] Sets the analogue comparator low level, with unit and range Description Window according to the selected value in menu [6111]. The reference signal passes the Level LO 6113 CA1 LevelLO value from below (signal inside Window...
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Analogue Comparator 1 Reset Delay Type [6114] = Window [6117] The reset of the output signal for the analogue comparator 1 [6115] Unipolar is delayed with the set time in this menu. See fig. 136. [6112] HI > 0 An.Value [6113] LO >...
11.6.2 Analogue Multiplexer [620] Analogue Multiplexer 1 Operator [6213] Operator of the Analogue Mux 1. The names shown on the The Analogue Mux compares two configurable analogue control panel will be changed according to the following. input signals (InA and InB) and generates a virtual analogue output.
Analogue Multiplexer 2 Operator [6223] 11.6.3 Not Gate [630] Operator of the Analogue Mux 2. The function is the same Output of the NOT gate is the inverted signal of the as in Operator [6213]. selected input. NOT gates are used when some other function (logic expression, digital out, virtual IO) needs the 6223 AnMux2 Op...
11.6.4 Logic output [640] Logic 1 Expression [6411] Selection of execution order of the logic expression for the Logic 1 function: Logic Output 1 [641] 6411 L1 Expr By means of an expression editor, the input signals can be logically combined into the logics function to create a logic Default: ((1.2).3).4 output signal.
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Let’s use the following values on the input signals as an Logic 1 Operator 1 [6413] example: In this menu the first operator for the Logic 1 function is selected. CA1=1 (active/high) F1= 1 (active/high) 6413 L1 Op 1 T1Q = 1 (active/high) Default: &...
Logic 1 Input 4 [6418] 11.6.5 Timers [650] In this menu the fourth input for the Logic 1 function is The Timer functions can be used as a delay timer or as an selected. interval with separate “on” and “off” times (alternate mode), or as a way to prolong a signal (on-time mode).
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The function of the “On-time” mode is to extend an Timer1 [651] activated (high) timer output signal in comparison to the Parameter group for Timer 1. trigger signal. See Fig. 139. Timer 1 Trig [6511] • Output goes high when in signal goes high (positive edge Selection of the Timer input trigger signal trigged) Timer 1 can be activated by a high signal on a DigIn that is...
Timer 1 T2 [6515] 11.6.6 Flip flops [660] Timer 1 T2 sets the off time in the alternate mode. The flip-flop function is a memory circuit that can be used to store data concerning state. The output from a flip-flop is 6515 Timer1 T2 dependent not only on its current input, but also on its state...
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Reset priority Flip flop 1 [661] "Reset priority" means that if both input signals becomes Function for SR flip-flop 1. active, it will be the RESET command that is obeyed, Flip flop 1 mode [6611] causing the output signal to become inactive (=0) on the Priority setting of input signals for flip-flop 1.
Flip flop 1 reset delay [6615] 11.6.7 Counters [670] The RESET input signal for flip-flop 1 is delayed with the Counter functions for counting pulses and signalling on set value in this menu. digital output when counter reaches specified high and low limit levels.
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Counter 1 Reset [6712] Counter 1 Value [6719] Selection of the digital signal used as reset signal for counter Parameter shows the actual value of counter 1. 1. Counter 1 is cleared to 0 and held to 0 as long as reset input is active (high).
Counter 2 Decrement timer [6725] 11.6.8 Clock Logic [680] Function is identical to Counter 1 Decrement timer [6715]. Group 670 if only available if the drive is equipped with a 4-line type Control panel (incl. RTC). 6725 C2 DecTimer There are two Clock functions, Clock 1 and Clock 2. Each clock with separate settings for Time on, Time Off, Date on, Default: Date Off and Weekday.
Clock 1 Weekday [6815] 11.7 View Operation/Status Weekdays when the clock function is active. Having entered [700] the editing mode, select or unselect the desired weekdays with the cursor using the PREV and NEXT keys on the Menu with parameters for viewing all actual operational control panel.
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Electrical Power [715] IGBT Temperature [71A] Displays the actual electrical output power. Negative sign is Displays the actual IGBT temperature, measured. The used when the motor is generating electrical power to the signal is generated by a sensor in the IGBT module. drive unit.
11.7.2 Status [720] Example: Previous example “A/Key/Rem/TL” is interpreted “0/1/0/4” Frequency Inverter Status [721] In bit format this is presented as Indicates the overall status of the AC drive. Interpretation Integer representation 0rpm 0 LSB A(0) Parameter set VSD Status 1/222/333/44 Key (1) Source of control...
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Digital Input Status [723] Communication Warning message integer value Indicates the status of the digital inputs. See fig. 143. No Error DigIn 1 DigIn 2 ² Motor I DigIn 3 DigIn 4 DigIn 5 Motor lost DigIn 6 Locked rotor DigIn 7 ExtTrip1* DigIn 8...
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Analogue Input Status [725] -100%AnOut1 has a negative 100% output value 65%AnOut2 has a 65% output value Indicates the status of the analogue inputs 1 and 2. The example in fig. 147 indicates that both the Analogue outputs are active. 0rpm AnIn 1 NOTE: The shown percentages are absolute values...
Run Status [72D] 11.7.3 Stored values [730] This menu indicates what is blocking the drive from starting The shown values are the actual values built up over time. Values to run. are stored at power down and updated again at power up. Run Status Run Time [731] Default:...
Reset Energy [7331] 11.8 View Trip Log [800] Resets the energy counter. The stored information will be Main menu with parameters for viewing all the logged trip erased and a new registration period will start. data. In total the AC drive saves the last nine trips in the trip memory.
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Here the menu shows the run time when the trip occurred. Copied Trip menu Description from 0rpm Set/View ref Over temp 1396:13:00 VIO Status Rem/Rem PT100 4, 5, 6 Fig. 149 Trip Messages [820] - [890] Same information as for menu [810]. Fig.
11.9 System Data [900] Main menu for viewing all the AC drive system data. Table 42 Information for Modbus and Profibus number, software version 11.9.1 VSD Data [920] Example Description 7–0 Minor version VSD Type [921] 13–8 Major version Shows the AC drive type according to the type number. release The options are indicated on the type plate of the AC drive.
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EmoLib ID [9223] Hardware [924] Software library identification code. CB Key [9241] Unique identifier of control board; 32 bit hex value. 9223 EmoLib ID 9241 9A12D134 CB Key 00DBDA8B Software configuration [9224] Example: 00DBDA8B Non-standard features are activated if the value is different from zero.
11.9.2 Real Time clock 11.9.3 Inspection [940] In the 4-line Control panel there is a built-in Real time Menu group of inspection interval feature. clock. This means that actual date and time will be shown at e.g. a trip condition. There is a built-in capacitor to be able Interval [941] to keep the clock running if the power disappear.
11.9.4 Service cont [950] Email Domain [957] This is a menu group for adding service contact information This menu enables to define domain name of a service in the drive. It is accessible in normal login i.e. to all users. center with maximum16 character alphanumeric entry.
12. Troubleshooting, Diagnoses and Maintenance 12.1 Trips, warnings and limits “Warning” • The inverter is close to a trip limit. In order to protect the AC drive the principal operating variables are continuously monitored by the system. If one • The Warning relay or output is active (if selected). of these variables exceeds the safety limit an error/warning •...
Table 44 List of trips and warnings 12.2 Trip conditions, causes and remedial action Trip Warning Trip/Warning Selections (Normal/ indicators messages The table later on in this section must be seen as a basic aid Soft) (Area D) to find the cause of a system failure and to how to solve any Motor I Trip/Off/Limit Normal/Soft...
12.2.1 Technically qualified personnel Installation, commissioning, demounting, making measurements, etc., of or at the AC drive may only be carried out by personnel technically qualified for the task. 12.2.2 Opening the AC drive WARNING! Always switch the mains voltage off if it is necessary to open the AC drive and wait at least 7 minutes to allow the capacitors to discharge.
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Table 45 Trip condition, their possible causes and remedial action Trip condition Possible Cause Remedy Size** Check on mechanical overload on the t value is exceeded. motor or the machinery (bearings, Motor I Overload on the motor according to the gearboxes, chains, belts, etc.) “I t”...
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Table 45 Trip condition, their possible causes and remedial action Trip condition Possible Cause Remedy Size** Internal error Internal alarm Contact service -Check the load condition of the machine Max alarm level (overload) has been Mon MaxAlarm -Check the monitor setting in section 11.4.1, reached.
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Table 45 Trip condition, their possible causes and remedial action Trip condition Possible Cause Remedy Size** Motor speed measurement exceeds Check encoder cables, wiring and setup Over speed maximum level. 110% of max speed (all Check motor data setup [22x] parameter sets).
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Table 45 Trip condition, their possible causes and remedial action Trip condition Possible Cause Remedy Size** Check Brake acknowledge signal wiring to selected digital input. Check programming of digital input DigIn 1-8, [520]. Brake tripped on brake fault (not released) Check circuit breaker feeding mechanical brake Brake or Brake not engaged during stop.
12.3 Maintenance The AC drive is designed to require minimum of servicing and maintenance. There are however some things which must be inspected regularly in order to optimise product life time. • Keep the AC drive unit clean and cooling efficient (clean air inlets, heatsink profile, parts, components, etc) •...
13. Options 13.2 External control panel The standard options available are described here briefly. Some of the options have their own instruction or kits installation manual. For more information please contact your supplier. See also in “Technical catalogue AC drives” for more info.
WiFi type of communications. Communication port in control panel, easy to connect to the AC drive, for FDU/VFX 2.1 drive is available via an optional type (BLE/ temporary use when e.g. commissioning, servicing and so WiFi) of drive control panel (PPU).
13.7 Brake chopper Table 47 Brake resistor VFX48 V types All AC drives can be fitted with an optional built-in brake Rmin [ohm] if Rmin [ohm] if chopper. The brake resistor must be mounted outside the Type supply 380–415 supply 440–480 AC drive.
-058 12.9 14.8 17.0 encoder is described in a separate manual. -082 For Emotron FDU and for VFX in V/Hz mode this -090 function is for speed read-out only or for spin start function. -109 No speed control. -146 13.10 PTC/PT100...
13.11 Crane option board 13.13 Safe Torque Off (STO) • The OSTO_100 option board for safety function Safe Torque Off (STO) is an extension of the Emotron AC Part number Description drive used for functional safety purposes to achieve e.g.
Sine wave filter Common mode filter Brake resistors 13.19 AFE - Active Front End Emotron AC Drives from CG Drives & Automation are also available as Low harmonic drives and Regenerative drives. You will find more information on www.emotron.com / www.cgglobal.com.
14.1 Electrical specifications related to model Note: Use motor rated current for drive sizing. Emotron VFX 2.1 - IP20/21 version Table 50 Typical motor power at mains voltage 230 V. AC drive main voltage range 230 - 480 V. Normal duty Heavy duty Max.
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Table 51 Typical motor power at mains voltage 400 and 460 V. AC drive main voltage range 230 - 480 V. Normal duty Heavy duty Max. (120%, 1 min every 10 min) (150%, 1 min every 10 min) output Model VFX Frame size current Power...
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Emotron VFX 2.1 - IP54 version (Model 48-430 and up also available as IP20) Table 53 Typical motor power at mains voltage 230 V. AC drive main voltage range 230 - 480 V. Normal duty Heavy duty Max. Frame (120%, 1 min every 10 min)
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Table 54 Typical motor power at mains voltage 400 V. AC drive main voltage range 230 - 480 V. Normal duty Heavy duty Max. (120%, 1 min every 10 min) (150%, 1 min every 10 min) Frame size output Model VFX (Number of Power Rated...
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Table 55 Typical motor power at mains voltage 460 V. AC drive main voltage range 230 - 480 V. Normal duty Heavy duty Max. Frame (120%, 1 min every 10 min) (150%, 1 min every 10 min) output size Model VFX Power Rated Power...
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Emotron VFX 2.1 - IP54 version (Model 69-250 and up also available as IP20) Table 56 Typical motor power at mains voltage 525 V. AC drive main voltage range, for VFX52: 440 - 525 V and for VFX69: 500 - 690 V.
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Table 57 Typical motor power at mains voltage 575 and 690 V. AC drive main voltage range 500 - 690 V. Normal duty Heavy duty Max. (120%, 1 min every 10 min) (150%, 1 min every 10 min) Frame size output Model VFX (Number of...
14.2 General electrical specifications Table 58 General electrical specifications General Mains voltage: VFX48 230-480 V +10%/-15% (-10% at 230 V) VFX52 440-525 V +10 %/-15 % VFX69 500-690 V +10%/-15% Mains frequency: 45 to 65 Hz Mains voltage imbalance: max. +3.0% of nominal phase to phase input voltage. Input power factor: 0.95 Output voltage:...
14.3 Operation at higher temperatures Most Emotron AC drives are made for operation at maximum of 40 °C (104 °F) ambient temperature. Frame sizes C69/D69/C2(69)/D2(69) are rated at 45 °C (113 °F). However, it is possible to use the AC drive at higher temperatures with reduced output rating.
Weight 14.4 Dimensions and The table below gives an overview of the dimensions and weights. The models 002 to 295 and 365 are available in IP54 as wall mounted modules. The models 430 to 3K0 consist of 2, 3, 4 ..15 paralleled power electronic building block (PEBB) available in IP20 intended for cabinet mounting or mounted in IP54 standard cabinet.
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Table 60 Mechanical specifications, VFX69 for IP20 module and IP54 IP20 module IP54 Models Weight IP20 Weight IP54 Frame size Dim. H x W x D Dim. H x W x D VFX69 kg (lb) kg (lb) mm (in) mm (in) 440/512* x 178 x 314 002 to 025 –...
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Dimensions and weights for models Emotron VFX48 - IP20/21 version The table below gives an overview of the dimensions and weights of the Emotron VFX IP20/21 version. These AC drives are available as wall mounted modules; The IP20 version is optimised for cabinet mounting.
14.5 Environmental conditions Table 63 Operation Parameter Normal operation ° ° ° ° C–40 C (32 F - 104 F) See section 14.3 page 215 for different conditions Nominal ambient temperature ° ° ° ° C - 45 C (32 F - 113 F) for sizes C69/D69/C2(69)/D2(69) Atmospheric pressure...
14.6 Fuses and glands 14.6.1 According to IEC ratings Use mains fuses of the type gL/gG conforming to IEC 269 NOTE: The dimensions of fuse and cable cross- or breakers with similar characteristics. Check the section are dependent on the application and must equipment first before installing the glands.
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Table 65 Fuses, cable cross-sections and glands for VFX48 and VFX52 models Nominal input Maximum Cable glands (clamping range) * Model VFX current value fuse mains / motor Brake 48-142-20 - (40 - 44 mm (1.57 - 1.73 in)) - (36 - 40 mm(1.42 - 1.57 in)) (Ø17-42 mm (0.67 - 1.65 in)) cable (Ø11-32 mm(0.43 - 1.26 in)) Cable 48-146-54...
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Table 66 Fuses, cable cross-sections and glands for 690V models Nominal input Maximum Cable glands (clamping range) * Model VFX current value fuse mains / motor Brake 69-002-54 M32 (8 - 17 / 9 - 17 mm) M25 (9 - 17 mm) 8 - 12 mm (0.32 - 0.47 in) 69-002-20 12 - 16 mm (0.47 - 0.63 in)
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Table 66 Fuses, cable cross-sections and glands for 690V models Nominal input Maximum Cable glands (clamping range) * Model VFX current value fuse mains / motor Brake 69-082-54 69-090-54 69-109-54 (Ø23-55 mm (0.9 - 2.16 in)) Cable flexible leadthrough or M63 opening. (Ø17-42 mm (0.67 - 1.65 in)) Cable flexible leadthrough or M50 opening.
14.6.2 Fuses according to NEMA Table 67 Types and fuses ratings Mains input fuses Input Model Ferraz- current Class J TD Shawmut [Arms] Table 67 Types and fuses type Mains input fuses 48-590 AJT600 Input Model Ferraz- 48-660 AJT600 current Class J TD Shawmut [Arms]...
14.7 Control signals Table 68 Terminal X1 Name: Function (Default): Signal: Type: +10 V +10 VDC Supply voltage +10 VDC, max 10 mA output 0 -10 VDC or 0/4–20 mA AnIn1 Process reference analogue input bipolar: -10 - +10 VDC or -20 - +20 mA 0 -10 VDC or 0/4–20 mA AnIn2 analogue input...
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Technical Data CG Drives & Automation 01-7492-01r1...
15. Menu List In the download area on our website, www.cgglobal.com or www.emotron.com, you find a communication information list and a list for noting parameter set information. Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) Motor ID-Run 43049 168/208 4BE9 19433 UInt UInt Motor Sound 43050 168/209 4BEA 19434 UInt UInt Encoder 43051 168/210 4BEB 19435 UInt UInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) Copy to CP No Copy 43024 168/183 4BD0 19408 UInt UInt Load from CP No Copy 43025 168/184 4BD1 19409 UInt UInt ComFlt Set...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 2554 Max Alarm TT Trip 43094 168/253 4C16 19478 UInt UInt Pump 2561 Pump 43095 168/254 4C17 19479 Long, 1=1s EInt Crane 2571...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 42701 167/115 4A8D 19085 UInt, 1=1 UInt 42702 167/116 4A8E 19086 UInt, 1=1 UInt 2651 IP Address 0.0.0.0 42703 167/117 4A8F 19087 UInt, 1=1...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) WirelessMode 40200 157/164 40C8 16584 UInt UInt WiFi Options [272] 2721 WiFi Mode AccessPoint 40201 157/165 40C9 16585 UInt UInt 2722 Channel 40202...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 43304 169/208 4CE8 19688 UInt UInt 43305 169/209 4CE9 19689 UInt UInt 43306 169/210 4CEA 19690 UInt UInt User Unit 43307 169/211 4CEB...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) SkipSpd 1 Lo 0rpm 43124 169/28 4C34 19508 Int, 1=1rpm SkipSpd 1 Hi 0rpm 43125 169/29 4C35 19509 Int, 1=1rpm SkipSpd 2 Lo 0rpm 43126...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) Pump/Fan Control [390] Pump enable 43161 169/65 4C59 19545 UInt UInt No of Drives 43162 169/66 4C5A 19546 UInt, 1=1 UInt Select Drive Sequence...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 31066 121/210 242A 1066 Long, 1=1h EInt Run Time 6 31067 121/211 242B 1067 Long, 1=1m EInt 31068 121/212 242C 1068 Long, 1=1s EInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) Min Pre Alarm [418] 4181 MinPreAlMar 43328 169/232 4D00 19712 Long, 1=1% EInt 4182 MinPreAlDel 0.1s 43332 169/236 4D04 19716 Long, 1=0.1s EInt Min Alarm...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 42457 166/126 4999 18841 UInt UInt 42458 166/127 499A 18842 UInt UInt 42459 166/128 499B 18843 UInt UInt 42460 166/129 499C 18844 UInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 42493 166/162 49BD 18877 UInt UInt 42494 166/163 49BE 18878 UInt UInt 42495 166/164 49BF 18879 UInt UInt 42496 166/165 49C0 18880 UInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 5168 AnIn2 Oper Add + 43218 169/122 4C92 19602 UInt UInt Long, 5169 AnIn2 Filt 0,1s 43219 169/123 4C93 19603 EInt 1=0.001s 516A...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) DigIn 7 43247 169/151 4CAF 19631 UInt UInt DigIn 8 Reset 43248 169/152 4CB0 19632 UInt UInt B1 DigIn 1 43501 170/150 4DAD...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) Relay 3 43275 169/179 4CCB 19659 UInt UInt B1 Relay 1 43511 170/160 4DB7 19895 UInt UInt B1 Relay 2 43512 170/161 4DB8...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) VIO 8 Dest 43295 169/199 4CDF 19679 UInt UInt VIO 8 Source STO Active 43296 169/200 4CE0 19680 UInt UInt Logical Functions and Timers [600]...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 6144 CA4 Type Window 43427 170/76 4D63 19811 UInt UInt 6145 CA4 Polar Bipolar 43428 170/77 4D64 19812 UInt UInt 6146 CA4 Set Dly 43429...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 6421 L2 Expr ((1.2).3).4 43461 170/110 4D85 19845 UInt UInt 6422 L2 Input 1 43462 170/111 4D86 19846 UInt UInt 6423 L2 Op 1 &...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 6513 Timer1Delay 43602 170/251 4E12 19986 Long, 1=1s EInt 6514 Timer1 T1 43603 170/252 4E13 19987 Long, 1=1s EInt 6515 Timer1 T2 43604 170/253...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 6626 F2 Tmr Val 43641 171/35 4E39 20025 Long, 1=1s EInt Flip flop 3 6631 F3 mode Reset 43642 171/36 4E3A 20026 UInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 43676 171/70 4E5C 20060 Long, 1=1y EInt 6813 Clk1DateOn 2000-00-00 43677 171/71 4E5D 20061 Long, 1=1m EInt 43678 171/72 4E5E 20062 Long, 1=1d EInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 31097 121/241 2449 1097 Long, 1=1°C EInt PT100 4,5,6 31098 121/242 244A 1098 Long, 1=1°C EInt 31099 121/243 244B 1099 Long, 1=1°C EInt Status [720]...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) Long, 31104 121/248 2450 1104 EInt 1=0.1Nm Torque 31105 121/249 2451 1105 Long, 1=1% EInt Shaft Power 31106 121/250 2452 1106 Long, 1=1W EInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 31201 122/90 24B1 1201 Trip Message (Log 3) 31239 122/128 24D7 1239 31251 122/140 24E3 1251 Trip Message (Log 4) 31289 122/178 2509...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 42301 165/225 48FD 18685 UInt UInt 42302 165/226 48FE 18686 UInt UInt 42303 165/227 48FF 18687 UInt UInt 42304 165/228 4900 18688 UInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 42351 166/20 492F 18735 UInt UInt 42352 166/21 4930 18736 UInt UInt 42353 166/22 4931 18737 UInt UInt 42354 166/23 4932 18738 UInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 42377 166/46 4949 18761 UInt UInt 42378 166/47 494A 18762 UInt UInt 42379 166/48 494B 18763 UInt UInt 42380 166/49 494C 18764 UInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 42409 166/78 4969 18793 UInt UInt 42410 166/79 496A 18794 UInt UInt 42411 166/80 496B 18795 UInt UInt 42412 166/81 496C 18796 UInt...
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Modbus EtherCAT Default Instance/ Profibus Profinet Fieldbus Modbus Menu Parameters index Notes settings Device Net slot/index index format format (HEX) 42441 166/110 4989 18825 UInt UInt 42442 166/111 498A 18826 UInt UInt 42443 166/112 498B 18827 UInt UInt 42444 166/113 498C 18828 UInt...
16. EcoDesign product information per EU Directive 2019/1781 16.1 EcoDesign data for 400 V - IP20 and IP54 drive units Indicative Rated Rated Rated motor Max. Rated apparent Standby supply supply rated operating Efficiency Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel output...
16.2 EcoDesign data for 400 V - IP54 drive units Indicative Rated Rated Rated Rated motor Max. Standby apparent supply supply output rated operating Efficiency losses Ploss_rel Plossrel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel output voltage frequency current power temp level (10;25) (10;50)
16.3 EcoDesign data for 525 V - IP54 drive units Indicative Rated Rated Rated Rated motor Max. apparent Standby supply supply output rated operating Efficiency Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel output losses voltage frequency current power temp level (10;25) (10;50)
16.4 EcoDesign data for 690 V - IP20 and IP54 drive units Indicative Rated Rated Rated motor Max. Standby Rated apparent supply supply rated operating Efficiency losses Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel Ploss_rel output output voltage frequency power temp level (10;25)
I n d e x Safety earth ......33, 59 Minimum Frequency ..... 128 Control Panel memory Preset Frequency ....133 Copy all settings to Control Skip Frequency ...... 129 Symbols Panel ........104 Frequency priority ......67 +10VDC Supply voltage ....225 Frequency .......150 Fuses and glands ......
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