Related Manuals for Trox Technik EK-JZ-FF
Summary of Contents for Trox Technik EK-JZ-FF
- Page 1 Installation manual GB/en Connecting Frame EK-JZ – FF for smoke control damper EK-JZ Promaseal-LW gasket (by others) to the face of the connecting frame Read the instructions prior to performing any task!
- Page 2 TROX GmbH Heinrich-Trox-Platz 47504 Neukirchen-Vluyn, Germany Germany Phone: +49 (0) 2845 2020 Telefax: +49(0)2845 202 265 E-mail: trox@trox.de Internet: http://www.troxtechnik.com Original document A00000085701, 1, GB/en 12/2022 Valid from 12/2022 Connecting Frame EK-JZ – FF...
- Page 3 General information General information Limitation of liability The information in this manual has been compiled with About this manual reference to the applicable standards and guidelines, This operating and installation manual enables oper- the state of the art, and our expertise and experience of ating or service personnel to correctly install the TROX many years.
- Page 4 General information Safety notes Safety notes as part of instructions Symbols are used in this manual to alert readers to Safety notes may refer to individual instructions. In areas of potential hazard. Signal words express the this case, safety notes will be included in the instruc- degree of the hazard.
-
Page 5: Table Of Contents
Table of contents Safety ..............6 1.1 General safety notes ......... 1.2 Qualified staff ..........6 Classification ........... 7 Installation ............10 3.1 Installation side ........11 3.2 Operating side ......... 18 Connecting Frame EK-JZ – FF... -
Page 6: Safety
Safety Qualified staff Safety 1.1 General safety notes Sharp edges, sharp corners and thin sheet metal parts CAUTION! Danger of injury from sharp edges, sharp cor- ners and thin sheet metal parts! Sharp edges, sharp corners and thin sheet metal parts may cause cuts or grazes. -
Page 7: Classification
This guide covers the tested solution for TROX type EK-JZ dampers, installed in combination with FF connecting frames and metal, multi-compartment smoke control ducts insulated with Rockwool FirePro® DuctRock® Slab. Fig. 1: EK-JZ-FF Test setup When insulated in accordance with this guide, the classification of TROX type EK-JZ can be assured against the Declaration of Performance (DoP) and is supported by independent testing by our Notified Body. - Page 8 Classification Ventilation & smoke extract fire duct system DUCTROCKâ SLAB Connecting Frame EK-JZ – FF...
- Page 9 Classification Connecting frame Connecting Frame EK-JZ – FF...
-
Page 10: Installation
Installation Installation Please Note The images contained within this guide are rotated for ease of instruction. Application in duct is only certified for horizontal blade. INSTALLATION DETAILS ARE SUBJECT TO CHANGE Before commencing any works, check with TROX that you have the latest version of this guide. Note during installation If EK-JZ is installed with multi-compartment ductwork connected to both sides, this insulation detail ... -
Page 11: Installation Side
Installation Installation side 3.1 Installation side Preparing the damper connecting frame installation side operating side ③ ③ ② ② ① handle Fig. 3: EK-JZ frame mount If EK-JZ damper ( Fig. 3 /1) is delivered with loose connecting frame ( Fig. 3 /3), this should be installed to the damper using the screws provided according to TROX IOM. - Page 12 Installation Installation side Connect the ductwork to the TROX FF connecting frame ⑦ ③ ⑥ ⑤ Fig. 5: Connect the duct Corners: Attach the duct ( Fig. 5 /5) to the connecting frame ( Fig. 5 /3) with the use of M8 screws ( Fig. 5 /6), washers and nuts.
- Page 13 Installation Installation side Insulating the FF connecting frame + 260 EK-JZ + 80 EK-JZ Fig. 7: Insulation block EK-JZ ∅6 t=1.5 ≤200 ≤200 Fig. 8: U-Profile ⑫ 30...65 ⑨ ⑩ ⑩ ⑨ ⑪ ⑪ Fig. 9: Install insulation U-Profil Welding pins 5x120 chipboard screw Rockwool FIREPRO®...
- Page 14 Installation Installation side L₁ L₂ + 180 L₁: B EK-JZ + 180 + 120 L₂: B EK-JZ Fig. 10: Insulation block, Note: for Operating side only L EK-JZ ∅6 t=1.5 ≤200 ≤200 Fig. 11: U-Profile ⑩ ⑨ ⑫ 30...65 ⑨ ⑩...
- Page 15 Installation Installation side Fig. 13: Infilling the Gaps Infill all gaps between the duct insulation and the damper body with rockwool ensuring no gaps Connecting Frame EK-JZ – FF...
- Page 16 Installation Installation side + 260 EK-JZ Fig. 14: Insulation block ⑩ ⑫ ⑩ ⑪ ⑪ Fig. 15: Fixing the Insulation 10 6x180 chipboard screw + washer 11 Welding pins 12 Rockwool FIREPRO® Glue Prepare 1x profiled insulation block using Rockwool FirePro® DuctRock® Slab, Fig. 14 ...
- Page 17 Installation Installation side Fig. 16: Installation side Job completed Insulation process for Installation side completed Note: Orientation of butt joint between additional insulation layers can be switched to allow sides to cover top / bottom panels. Connecting Frame EK-JZ – FF...
-
Page 18: Operating Side
Installation Operating side 3.2 Operating side For the insulation on the Operating side, perform steps 1-6 according to installation side Ä Chapter 3.1 ‘Installation side’ on page 11 . Prepare the control panel lid Fig. 17: Control panel lid Remove the handle and the type label Note: For ease of the following steps, it is recommended to remove the access panel from the damper and complete works at ground level. - Page 19 Installation Operating side ∅9 Fig. 18: Additional holes in the control panel lid ∅9 Fig. 19: M8 threaded rod, washer, nut Drill 2 x Ø9 mm holes in the control panel lid Install insulation retaining bolts and re-install control panel lid Connecting Frame EK-JZ –...
- Page 20 Installation Operating side Fig. 20: Infilling the Gaps Infill all gaps between the duct insulation and the damper body with rockwool ensuring no gaps Connecting Frame EK-JZ – FF...
- Page 21 Installation Operating side + 180 EK-JZ + 80 EK-JZ Fig. 21: Block 1 + 180 EK-JZ Fig. 22: Block 2 ⑬ Removable parts! Do NOT use glue for the joints! Fig. 23: Fastening blocks Prepare 2x profiled insulation blocks using Rockwool FirePro® DuctRock® Slab, Fig. 21 + Fig. 22 ...
- Page 22 Installation Operating side Fig. 24: Operating side Job completed Insulation process for Operating side completed Note: Orientation of butt joint between additional insulation layers can be switched to allow sides to cover top / bottom panels. Butt joint cannot be changed on the control panel lid side! Connecting Frame EK-JZ –...
- Page 23 Germany TROX GmbH Phone: +49 (0) 2845 2020 Heinrich-Trox-Platz Telefax: +49(0)2845 202 265 47504 Neukirchen-Vluyn, Ger- E-mail: trox@trox.de many http://www.troxtechnik.com Valid from 12/2022...
Need help?
Do you have a question about the EK-JZ-FF and is the answer not in the manual?
Questions and answers