HIRD GLASS KAPPEL DSKZL2 Operator's Manual
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HIRD GLASS KAPPEL DSKZL2 Operator's Manual

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Northern (Head Office)
Tel: +44 (0)1482 227333
DISCLAIMER - ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT
www.hird.co.uk
www.hird.co.uk
www.hird.co.uk
OPERATOR MANUAL
KAPPEL
DSKZL2
Central
Tel: +44 (0)1302 341659
Western
Tel: +44 (0)1384 900388
Southern
Tel: +44 (0)203 174 0658
OM 1130-2

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Summary of Contents for HIRD GLASS KAPPEL DSKZL2

  • Page 1 www.hird.co.uk www.hird.co.uk www.hird.co.uk OPERATOR MANUAL KAPPEL DSKZL2 Northern (Head Office) Central Western Southern Tel: +44 (0)1482 227333 Tel: +44 (0)1302 341659 Tel: +44 (0)1384 900388 Tel: +44 (0)203 174 0658 DISCLAIMER - ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT OM 1130-2...

  • Page 2: Table Of Contents

    DSKZL2-12V Table of contents Contents Foreward Technical description 1-2 / 1-3 Basic safety information Warning instructions and symbols Authorised use Organisational measures Personnel selection and qualifications Safety instructions regarding particular operating stages Normal operation Special work Safety instructions for special types of danger Electrical energy Oils, greases and other chemical substances Commissioning...
  • Page 3 DSKZL2-12V Table of contents Troubleshooting Pumps no longer perform correctly Leak check for the entire system Electrical malfunction Vacuum pumps do not start when the device is actuated Vacuum pumps do not switch off when vacuum of –0.72 bar is reached No warning signals Maintenance The suckers...

  • Page 4: Foreward

    DSKZL2-12V Foreword Foreword These operating instructions are intended to help you become familiar with the DSKZL2-12V and to use it as intended. These operating instructions contain important instructions about operating the DSKZL2-12V safely, effectively, and economically. Observing them helps to avoid repair costs and down time and to increase the reliability and working life of the DSKZL2-12V.

  • Page 5: Technical Description

    DSKZL2-12V Technical Description Technical Description The DSKZL2-12V is a combination of two vacuum pumps with power supply (battery or mains, including charger) and a vacuum cross arm with two vacuum circuits working independently from each other. This vacuum cross arm is intended for flexible use on construction sites, anywhere where no 220 to 240 volt connection is available.
  • Page 6 DSKZL2-12V Technical Description The charging circuit voltage for the charger is 220-240 volt AC (50/60 Hz). Two vacuum pumps are used to generate the vacuum (one vacuum pump per vacuum circuit). The vacuum pumps work without oil lubrication and are therefore maintenance-free.

  • Page 7: Basic Safety Information

    DSKZL2-12V Safety information Basic safety information Warning instructions and symbols The following terms and symbols are used in the operator’s manual for especially important information: Note Special information regarding the economical use of the device Caution Special information regarding requirements and prohibitions for preventing damage.

  • Page 8: Organisational Measures

    DSKZL2-12V Safety information Organisational measures Always keep the operating instructions within reach at the site of use. In addition to the operating instructions please observe and teach any other generally applicable statutory regulations concerning accident prevention. Such obligations can also include providing and wearing personal protective equipment.

  • Page 9: Personnel Selection And Qualifications

    DSKZL2-12V Safety information Personnel selection and qualification Work on/with the machine may only be performed by reliable personnel. The legal minimum working age should be observed. Use only trained or instructed personnel; responsibilities among personnel should be clearly established for operation, equipping, maintenance, and repair. Ensure that only authorised personnel works on the machine.

  • Page 10: Special Work

    DSKZL2-12V Safety information Special work The setting, maintenance, inspection activities and deadlines, including information on replacement of parts and modules stipulated in these operating instructions must be observed. These activities may only be performed by authorised specialists. Only perform maintenance and repair work when the machine is positioned on flat ground with sufficient bearing capacity and is secured so that it cannot roll away or collapse.

  • Page 11: Commissioning

    DSKZL2-12V Assembly Commissioning Note Do not store the DSKZL2-12V in a damp or very cold (frost) environment. Otherwise there is no guarantee that the installed pumps will function properly. Caution Always ensure that the suckers are not placed on sharp edges because this could damage the sucker lips.

  • Page 12: Charging The Batteries

    DSKZL2-12V Assembly Charging the battery Check the DSKZL2-12V for any externally recognisable damages or flaws. Compare the connection on the power supply network and check the voltage, current and mechanical connection (plug connection) with the necessary data for the vacuum pumps.

  • Page 13: The Control Elements

    DSKZL2-12V Commissioning The control elements GmbH Tragfähigkeit / Carrying capacity Tragfähigkeit / Carrying capacity 4 Saugteller / 4 Suction pads 6 Saugteller / 6 Suction pads 300kg 450kg UVV-Prüfung nächste Prüfung Saugkreis 1 Saugkreis 2 Vacuum circuit 1 Vacuum circuit 2 KAPPEL GmbH 8 77 00 Memmi ng en...

  • Page 14: Assembly Of The Extensions With Support Suckers

    DSKZL2-12V Commissioning Assembly of the extensions with the support suckers Plug the extensions with the support suckers onto the mounts on the frame and secure with the ball lock pins. The vacuum connection is produced via the quick-lock couplings (7). GmbH Tragfähigkeit / Carrying capacity Tragfähigkeit / Carrying capacity...

  • Page 15: Before Transporting

    DSMH2-12V Assembly Before transporting Check the DSKZL2-12V for any externally recognisable damage or flaws. Attach the DSKZL2-12V to the crane hook or similar. Set the two manually operated suction/release valves to the RELEASE position. Switch the device on using the main switch. The yellow control lamp ON signalises that the pumps are ready for operation.

  • Page 16: Operation

    DSKZL2-12V Operation Operation Note Do not store the DSKZL2-12V unit in a damp or very cold (frost) environment. Otherwise there is no guarantee that the installed pumps will function properly. Caution Always ensure that the suckers are not placed on sharp edges because this could damage the sucker lips.

  • Page 17: Switching On

    DSKZL2-12V Operation Switching on Set the two manually operated suction/release valves to the RELEASE position. Switch the device on using the main switch. The yellow control lamp ON signalises that the pumps are ready for operation. The pumps must start up if the vacuum in the vacuum tank is insufficient. After a short time, a vacuum of -0.65 bar should have formed in each tank.

  • Page 18: Working Cycle

    DSKZL2-12V Operation Working Cycle The surface must be absolutely free of dust, rust particles, water and similar Clean the surface with glass-cleaner, detergent or similar. If it is necessary to clean the goods to be transported, use a fat solvent that evaporates without any residue, such as Nitro or brake-cleaner.
  • Page 19 DSKZL2-12V Operation Check that all suckers on the surface are clean and have full contact and, if necessary, press on or align a sucker that is not making contact until it is in the correct position. If this is not done, a vacuum cannot build up and the DSKZL2-12V can therefore not lift the material.

  • Page 20: Switching Off

    DSKZL2-12V Operation Switching off After completing the transport work, switch the device off in order not to drain the battery unnecessarily. Charging the battery Check the DSKZL2-12V for any externally recognisable damage or flaws. Compare the connection on the power supply network with regard to voltage, current, and mechanical connection (plug connection) with the necessary data for the vacuum pumps: If they do not correspond, the machine may not be operated.

  • Page 21: Troubleshooting

    DSKZL2-12V Troubleshooting Troubleshooting Pumps no longer perform correctly The machine no longer reaches -0.72 bar vacuum. Please check whether all suckers contact the transported goods cleanly; align them if necessary. Check the suckers and hose lines for possible damage and replace them if necessary. Check hose clamps for firm fit and tighten them if necessary.

  • Page 22: Leak Check For The Entire System

    DSKZL2-12V Troubleshooting Leak check for the entire system You can perform a leak check of the two independently functioning vacuum circuits to find the leak as follows. First of all, you should check the entire vacuum circuits with all suckers and the hose lines to both vacuum circuits.

  • Page 23: Electrical Malfunction

    DSKZL2-12V Troubleshooting Electrical malfunction Vacuum pumps do not start when the device switch is actuated Vacuum supply sufficient. Device running correctly. Battery flat? Press button Test to check voltage display. Run machine in mains operation or charge battery. Check safety cutout. Have motor cable on pumps checked by an expert for any possible cable breakage.

  • Page 24: Maintenance

    DSKZL2-12V Maintenance Maintenance Note Please note that the trades association requires an annual inspection of vacuum lifting devices by a specialist, in accordance with the accident prevent regulations (VbG 9a-prEN 13155:1998). If you do not have a suitable staff member, we offer a maintenance contract for our vacuum lifting devices which includes annual maintenance including testing and certification.

  • Page 25: Leak Check

    DSMH2-12V Maintenance Leak check A leak test of the two independently functioning vacuum circuits must be performed at least once a week. You should check the entire vacuum circuit with all suckers and the hose lines. To do this, it is necessary to set all suckers of the vacuum cross bar on a gas- impermeable, flat material (for example, a metal or glass sheet) that can be sucked up.

  • Page 26: Technical Data

    DSKZL2-12V Description Technical data Manufacturer: Kappel Flachglastechnik GmbH Designation: Vacuum lifting device (battery operated) Type: DSKZL2-12V Serial number: ___________________________ Year of manufacture: ___________________________ Operating instructions: Art. no: KA-DSKZL2-12V-27.5.16 Manufacturer’s address: Kappel Flachglastechnik GmbH Schlachthofstraße 3-5 D-87700 Memmingen Phone: 08331/4487 Fax: 08331/82962 E-mail: info@vakuumlifter-kappel.de Internet: www.vakuumlifter-kappel.de...
  • Page 27 DSKZL2-12V Technical data Dimensioning outer edge suction plate, overall depth GmbH Tragfähigkeit / Carrying capacity Tragfähigkeit / Carrying capacity 4 Saugteller / 4 Suction pads 6 Saugteller / 6 Suction pads 300kg 450kg UVV-Prü fung nächste Prüfung Saugkreis 1 Saugkreis 2 Vacuum circuit 1 Vacuum circuit 2 KAPPEL...

  • Page 28: Load Capacity Of The Dskzl2-12V

    DSKZL2-12V Technical data Load capacity of the DSKZL2-12V All specifications regarding load capacity are based on an evenly distributed load. Furthermore, all suckers must also have sucked on to the transport goods. DSKZL2-12V delivered with suckers type 150 K Sucker type 150 K Diameter: 320 mm Load capacity on smooth, clean, dry...

  • Page 29: Wiring Diagram Of The Dskzl2-12V

    DSKZL2-12V Technical data Wiring diagram DSKZL2-12V Kappel Flachglastechnik GmbH...
  • Page 30 DSKZL2-12V Technical data Wiring diagram DSKZL2-12V with radio remote control and cable remote control Kappel Flachglastechnik GmbH...

  • Page 31: Options For The Dskzl2-12V

    DSKZL2-12V Options Options for the DSKZL2-12V Lowering cylinder A lowering cylinder with ball valve or throttle valve which makes lowering the transported goods easier during swivelling. Remote control with cable A remote control with a spiral cable for releasing the transported goods. 1.

  • Page 32: Remote Control With Radio Control

    DSKZL2-12V Options Remote control with radio control A remote control with radio control for releasing the transported goods. 1. Not allocated 2. Radio control ON / OFF Switching on Turn to the right to Start then back to ON Switching off Turn to the left to OFF 3.

  • Page 33: Spare Parts List

    DSKZL2-12V Spare parts Spare parts list for DSKZL2-12V Quantity Designation Suspension eye 3/2 way sliding valve suction/release Vacuum meter 50mm 1/8“ Chargert C-Tek 0.8A Suction pad 150K Push-button selector switch Buzzer (horn) 12V DC Test button, push button Charge indicator 12 V DC LED indicator lamp 12V green LED indicator lamp 12V yellow Main fuse 15A...
  • Page 34 (Head Office) Central Tel: +44 (0)1302 341659 Vacuum Lifter Western Tel: +44 (0)1384 900388 Southern Tel: +44 (0)203 174 0658 www.hird.co.uk Kappel DSKZL2 Machine Model: Site Name: Date Week Commencing: Fleet No: Address: Inspected by: Daily Pre-use Checks COMMENTS Are all operators manuals present and readable...

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