AGI AIRLANCO C2000 Installation And Operation Manual
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AGI AIRLANCO C2000 Installation And Operation Manual

Direct drive centrifugal fan aeration fan
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Direct Drive Centrifugal Fan
Aeration Fan
Installation and Operation Manual
This manual applies to:
Direct Drive Aeration: C2000, C2200, C2700, C3000, C3300
High Speed Direct Drive: CH-2000, CH-2200, CH-2400, CH-2700, CH-3000
Low Speed Direct Drive: CL-2000, CL-2200, CL-2400, CL-2700, CL-3000, CL-3300, CL-3600, CL-4000
High Speed International Direct Drive: CHI-2000, CHI-2200, CHI-2400, CHI-2700, CHI-3000
Low Speed International Direct Drive: CLI-2200, CLI-2400, CLI-2700, CLI-3000, CLI-3300, CLI-3600, CLI-4000
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 8210-30029 R0
Revised: February 2023
Original Instructions

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  • Page 1 Direct Drive Centrifugal Fan Aeration Fan Installation and Operation Manual This manual applies to: Direct Drive Aeration: C2000, C2200, C2700, C3000, C3300 High Speed Direct Drive: CH-2000, CH-2200, CH-2400, CH-2700, CH-3000 Low Speed Direct Drive: CL-2000, CL-2200, CL-2400, CL-2700, CL-3000, CL-3300, CL-3600, CL-4000 High Speed International Direct Drive: CHI-2000, CHI-2200, CHI-2400, CHI-2700, CHI-3000 Low Speed International Direct Drive: CLI-2200, CLI-2400, CLI-2700, CLI-3000, CLI-3300, CLI-3600, CLI-4000 Read this manual before using product.
  • Page 2 This product has been designed and manufactured to meet general engineering standards. Other local regulations may apply and must be followed by the operator. All personnel must be trained in the correct operational and safety procedures for this product. Use the sign-off sheet below to record initial and periodic reviews of this manual with all personnel.

  • Page 3: Table Of Contents

    DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN CONTENTS 1. Introduction ............................5 1.1 General Description........................5 1.2 Serial Number Location......................5 2. Safety............................... 6 2.1 Safety Alert Symbol and Signal Words..................6 2.2 General Safety Information....................... 6 2.3 Fan Safety ..........................7 2.4 Drives and Lockout/Tagout Safety ....................
  • Page 4 DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 8.1 Torque Recommendations ...................... 33 9. Warranty ............................... 34 8210-30029 R0...

  • Page 5: Introduction

    This manual should be regarded as part of the equipment. 1.1. General Description The AGI Airlanco propellers are dynamically balanced. Fully assembled fans are test run at operating speeds to check the entire assembly for conformance to AGI Airlanco vibration limits.

  • Page 6: Safety

    2. SAFETY DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 7: Fan Safety

    DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 2. SAFETY 2.3. Fan Safety • Keep away from fan impeller/blade; high suction can pull a person toward the inlet. Contact with an unguarded impeller/blade will cause severe injury. • Keep the inlet screen in place at all times. •...

  • Page 8: Electric Motor Safety

    2. SAFETY DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 2.4.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • Do not modify the magnetic starter. This component provides overload and under-voltage protection.

  • Page 9: Safety Equipment

    DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 2. SAFETY 2.6. Safety Equipment The following safety equipment should be kept on site. • Fire Extinguisher • First-Aid Kit Have a properly-stocked first-aid kit Provide a fire extinguisher for use in case available for use should the need arise, of an accident.
  • Page 10 2. SAFETY DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN Figure 1. Safety Decal Locations 10009140 10008930 10008890 Table 1. Safety Decal Details AIR-FLOW WARNING ELECTROCUTION HAZARD To prevent serious injury or death: • Only qualified personnel should service electrical components. •...

  • Page 11: Pre-Installation

    Ductwork or stacks should be independently supported as Note damage or shortages on the Bill of Lading and file any claims for damage or loss in transit. AGI Airlanco will ess weight may distort the fan housing and cause contact between moving parts. Duct connections at an inlet or outlet should be flexible to isolate the fan from a different duct diameter, from vibration and from assist the customer as much as possible;...

  • Page 12: Installation

    4. INSTALLATION DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 4. Installation Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Installation Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.

  • Page 13: Elevated Fans

    DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 4. INSTALLATION Storage 4.2. Elevated Fans Check dampers for free operation and lubricate moving parts prior to storage if fan is not to be placed immediately Storage Storage into service. Inspect the stored unit periodically. Rotate the wheel by hand every two to four weeks to When an elevated or suspended structural steel platform is used, it must have sufficient bracing to support the redistribute grease on internal bearing parts.

  • Page 14: Slab Mounted Fans

    • When isolation is used: Check the AGI Airlanco certified drawing for installation instructions. Figure 3. Slab Mounted Fan Item Description Tunnel Transition (not load bearing) Fan Base Support Anchor Tunnel Adaptor 4.4. Vibration Isolators Where vibration isolators are used, consult the AGI Airlanco certified drawing for proper location and adjustment. 8210-30029 R0...

  • Page 15: Ducting Requirements

    DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 4. INSTALLATION 4.5. Ducting Requirements When connecting ducting, the following requirements apply: • Ensure the fan fits properly with the transition ducting. • Independently support ductwork or stacks, as excess weight may distort the fan housing and cause contact between moving parts.

  • Page 16: Operation

    5. OPERATION DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 5. Operation Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Operation Safety • Ensure appropriate safety accessories are installed. Selection and use of safety accessories for the specific installation is the responsibility of the customer.

  • Page 17: Fan Rotation And Orientation

    DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 5. OPERATION Normal operating speed may not be obtained without overloading the motor when the ductwork is not installed. 10. Once the ductwork is attached, check for correct fan speed and complete installation. 5.4.

  • Page 18: Emergency Stop

    5. OPERATION DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 5.5. Emergency Stop Foreign Object Obstruction 1. Immediately shut down the centrifugal fan and lock out the power source. 2. Remove the obstruction. 3. Inspect the inlet screen and fan wheel assembly for damage. Repair or replace as required. Excessive Fan Vibration or Noise 1.

  • Page 19: Maintenance

    • After maintenance is complete, replace all guards, service doors, and/or covers. • Use only genuine AGI Airlanco replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact AGI Airlanco or your local dealer.

  • Page 20: Visually Inspect The Centrifugal Fan

    6. MAINTENANCE DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 6.3. Visually Inspect the Centrifugal Fan Check the following during a visual inspection: 1. Ensure all guards are in place and in good working order. 2. Examine the centrifugal fan for damage or unusual wear. Make sure the impeller is clean, undamaged, and rotates freely.

  • Page 21: Fan Wheel Replacement

    DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 6. MAINTENANCE 6.5.1 Fan Wheel Replacement Proper wheel-to-inlet clearance must be maintained when installing a new wheel. Ensure that the clearance between the fan wheel and the inlet cone is uniform around the circumference of the fan wheel. Use the figure and table below to find the distance from the inside of the fan wheel back plate to the inside edge of the inlet cone.

  • Page 22: Fan Wheel/Propeller Balance

    6. MAINTENANCE DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 6.5.2 Fan Wheel/Propeller Balance Airstreams containing particulate or chemicals can cause abrasion or corrosion of the fan parts. This wear is often uneven and can lead to significant propeller unbalance over time. When such wear is detected, a decision must be made as to whether to rebalance or replace the propeller.
  • Page 23 DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 6. MAINTENANCE Consult WEG or the grease manufacturer regarding the use of standard motors for special ™ applications. ™ Recommended Relube Interval HOURS CAPACITY FRAME 3600 RPM 1800 RPM GRAMS 254T 15700 20000 256T 15700 20000...
  • Page 24 Standard Nameplate for Weg motors. 6. MAINTENANCE DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN Reprinted with permission. Standard Nameplate for WEG Note Reprinted with permission. Figure 6. Nameplate Position of W22 Motors Motors Without Grease Fittings Motors up to frame 254/6T do not normally have grease fittings. In these cases, regreasing shall be performed as follows: •...
  • Page 25 DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 6. MAINTENANCE Lubrication Guidelines for Toshiba ™ Motors Note Reprinted with permission. Recommended Greases for Standard Applications Use the following greases listed for the given temperature range, unless otherwise indicated on the motor grease nameplate: Operating Ambient Temp.
  • Page 26 6. MAINTENANCE DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN Table 4. Horizontal Motor Lubrication Schedule Type of Service Sync. RPM Range Frame Size Severe Duty Standard Duty 3600 - 3000 8 mo 4 mo 143 - 256 1800 - 750 30 mo 12 mo 3600 - 3000...
  • Page 27 DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 6. MAINTENANCE Relubrication Intervals Recommended relubrication intervals are shown in the table below. It is important to realize that the recommended intervals are based on average use. Table 6. Baldor ™ Motors Severity of Service Table Relubrication Hrs/Day of Ambient Temp.
  • Page 28 6. MAINTENANCE DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN instruction. If instructions are not available, re-lubricate according to the following chart. Use high quality ball bearing grease. Grease consistency should be suitable for the motor's insulation class. For Class B, F or H use a medium consistency polyurea grease such as Shell Dolium R.

  • Page 29: Replacement Parts

    6. MAINTENANCE 6.6. Replacement Parts It is recommended that only factory-supplied replacement parts be used. AGI Airlanco fan parts are built to be fully compatible with the original fan, using specific alloys and tolerances. These parts carry a standard AGI Airlanco warranty.

  • Page 30: Troubleshooting

    7. TROUBLESHOOTING DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 7. Troubleshooting Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below. In the following section, we have listed some causes and solutions to some of the problems you may encounter.
  • Page 31 Impeller out of balance. Replace or have the impeller rebalanced. Loose motor mounting bolts. Tighten the bolts. Torque to 30 ft/lb. Motor out of balance. Call your dealer/AGI Airlanco for assistance. Excessive wear or erosion of Replace the impeller. the impeller.
  • Page 32 Problem Cause Solution Refer to the Installation section or call Obstructions / sharp elbows your dealer/AGI Airlanco for assistance. near inlets, or sharp deflection of airstream at fan outlet. Excessive Noise Fan operating near “stall” due Refer to the Installation section or call to incorrect system design or your dealer/AGI Airlanco for assistance.

  • Page 33: Appendix

    DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 8. APPENDIX 8. Appendix 8.1. Torque Recommendations Table 8. Centrifugal Fan Bushings — Torque Recommendations Series Bushing Recommended Torque* (in-lbs) C2000 Split Taper ™ C2200 — C3300 Split Taper ™ *divide by 12 to convert to ft-lbs 8210-30029 R0...
  • Page 34 9. WARRANTY DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 9. Warranty Terms and Conditions The ADDRESSEE is hereinafter referred to as PURCHASER and AIRLANCO as SELLER. A. Shipments, deliveries and performances of work shall at all times be subject to the approval of the SELLER'S Credit Department and the SELLER may at any time decline to make any shipment or delivery or perform any work except upon receipt of payment or upon terms and conditions or security satisfactory to such Department.
  • Page 35 DIRECT DRIVE CENTRIFUGAL FAN – AERATION FAN 9. WARRANTY Warranty The property sold hereunder is warranted for one full year against defective workmanship or materials. Such warranty is expressly limited to replacing or repairing any property sold hereunder, which is demonstrated to seller's reasonable satisfaction to have been defective at the time of delivery thereof.
  • Page 36 AIRLANCO is an AGI Brand. AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.

This manual is also suitable for:

Airlanco c2200Airlanco c2700Airlanco c3000Airlanco c3300Airlanco ch-2000Airlanco ch-2200 ... Show all

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