Wen GN5602X Instruction Manual
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Wen GN5602X Instruction Manual

5600w electric start portable generator
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MODEL GN5602X
5600W ELECTRIC START
PORTABLE GENERATOR
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-847-429-9263 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
For replacement parts and the most up-to-date instruction manuals, visit

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  • Page 1 1-847-429-9263 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

  • Page 2: Table Of Contents

    CONTENTS WELCOME Specifications ....................3 Introduction ..................... 4 SAFETY Safety Information ................... 5 Generator Safety Warnings ................6 BEFORE OPERATING Unpacking & Packing List ................9 Know Your Generator ..................10 Assembly & Adjustments ................12 Generator Preparation ..................13 OPERATION &...

  • Page 3: Welcome

    SPECIFICATIONS GENERATOR Rated Wattage 4500 Watts Surge Wattage 5600 Watts Rated Voltage 120V AC Rated Amperage 37.5A Phase Single Frequency 60 Hz With Wheel & Handle Kit: 22.8 in. x 23.6 in. x 23.0 in. Product Dimensions Without Wheel & Handle Kit: 22.4 in. x 16.9 in. x 18.7 in. With Wheel &...

  • Page 4: Introduction

    INTRODUCTION Thanks for purchasing the WEN 5600-Watt Portable Generator. Refer to the illustration below for the location of the serial number on the specifications label. Record the generator information in the spaces provided below. If assis- tance for information or service is required, please contact customer service by calling 1-847-429-9263, M-F 8-5 CST;...

  • Page 5: Safety

    WEN reserves the right to change this product and specifications at any time without prior notice. At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual, please visit wenproducts.com for the most up-to-date manual or contact customer service at 1-847-429-9263, M-F 8-5 CST.

  • Page 6: Generator Safety Warnings

    GENERATOR SAFETY WARNINGS DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
  • Page 7 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. OPERATING ENVIRONMENT 3. If any part of the generator, electrical device or pow- er cord is broken, damaged, or defective, make sure 1.
  • Page 8 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a month for 20 to 30 minutes.

  • Page 9: Before Operating

    UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed.

  • Page 10: Know Your Generator

    KNOW YOUR GENERATOR TOOL PURPOSE Portable generators provide you with power when and where you need it most. Refer to the following diagrams to become familiarized with all the parts and controls of your generator. The components will be referred to later in the manual for assembly and operation instructions.
  • Page 11 KNOW YOUR GENERATOR CONTROL PANEL 1. Engine Switch 6. AC 120V NEMA L5-30R Receptacle (30A) Start the engine using this switch. Multipurpose outlet. 2. Data Meter 7. AC 120V NEMA 5-20R Duplex Receptacles (20A) Displays voltage, frequency, total runtime (HHHH), and Standard household outlets provide 120V 60Hz power.

  • Page 12: Assembly & Adjustments

    ASSEMBLY & ADJUSTMENTS WARNING! Do not turn on the generator until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your tool. Failure to follow the safety instructions may result in serious personal injury. •...

  • Page 13: Generator Preparation

    GENERATOR PREPARATION REMOVING THE SHIPPING BRACKET Your generator is shipped with a shipping bracket in order to prevent machine damage during shipping. Make sure to remove the shipping bracket before operating your generator. Failure to do so could lead to engine damage. 1.
  • Page 14 Lower Limit TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for purchase at wenproducts.com. The dipstick’s industrial- strength magnetic tip will collect metal shavings from Fig.
  • Page 15 GENERATOR PREPARATION STEP 2 - ADD / CHECK FUEL WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline.
  • Page 16 If battery or charger are dam- • If battery acid gets in your eyes, flush with water aged, call WEN customer service at 1-847-429-9263 for for at least 15 minutes and call a doctor immediately. assistance.
  • Page 17 GENERATOR PREPARATION STEP 4 - GROUND THE GENERATOR Fig. 7 To reduce the risk of electric shock and to maximize safety, the genera- tor should be properly grounded. Ground the generator by tightening the grounding nut (Fig. 7 - 1) on the front control panel against a grounding wire.

  • Page 18: Operation & Maintenance

    STARTING YOUR GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call 1-847- 429-9263 M-F 8-5 CST for customer service.
  • Page 19 STARTING YOUR GENERATOR BEFORE STARTING THE GENERATOR 1. Verify that the generator is outside on a dry, level surface with at least two feet of clearance on all sides. 2. To maximize safety, check that the generator is properly grounded (see "GROUND THE GENERATOR"). 3.

  • Page 20: Using Your Generator

    USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) Connect electrical devices running on AC current according to their wattage requirements. Calculate the total run- ning wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the capacity of your generator and the capacity of each individual outlet.
  • Page 21 USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) - CONTINUED The chart below serves as a reference for the estimated wattage requirements of common electrical devices. How- ever, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart.
  • Page 22 USING YOUR GENERATOR CONNECTING ELECTRICAL DEVICES When the rated wattage requirement of each electrical device has been determined, add these numbers to find the total rated wattage needed. If this number exceeds the rated wattage (4500W) of the generator, DO NOT connect all these devices.
  • Page 23 USING YOUR GENERATOR SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. Device Requirements Max.
  • Page 24 • The CO sensor has a lifetime of about 7 years, and is capable of monitoring its lifetime. If your generator shows an error light several years after purchase, it may be time to replace the CO sensor. Contact WEN customer service...

  • Page 25: Shutting Off Your Generator

    SHUTTING OFF YOUR GENERATOR CAUTION! Unplugging running devices can cause damage to the generator. Never stop the engine with elec- trical devices connected and running. OPTION 1: AUTOMATIC FUEL SHUTOFF Your generator is equipped with automatic fuel shutoff. This feature turns off the flow of fuel, allowing for the gen- erator to use up the remaining fuel from the carburetor before turning off.

  • Page 26: Maintenance

    MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Table 4. CAUTION! Never perform maintenance operations while the generator is running. Before maintaining or servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down.
  • Page 27 MAINTENANCE CLEANING THE GENERATOR Keep the generator clean to prevent improper operation or machine damage from dirt and debris. Inspect all ventila- tion openings on the generator. These openings must be kept clean and unobstructed. If the generator becomes dirty, use a damp cloth to wipe exterior surfaces. Use a soft bristle brush to loosen dirt and oil and use a vacuum to pick up loose dirt.
  • Page 28 MAINTENANCE DRAINING THE CARBURETOR We recommend draining the carburetor after every use and before storing the generator. Draining the carburetor can prevent the fuel from clogging up the carburetor; a clogged carburetor can prevent the generator from starting. 1. With the help of another person, place the Fig.
  • Page 29 Damaged elements should be replaced with a new one. Replacement air filters can be purchased from wen- products.com by searching part number GN5600-137.
  • Page 30 MAINTENANCE SPARK PLUG MAINTENANCE Refer to Recommended Maintenance Schedule in Table 4 for maintaining the spark plug. The spark plug is impor- tant for proper engine operation. Check the spark plug regularly to maintain proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped.
  • Page 31 Check the oil level periodically using the dipstick. Do not over fill. TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for purchase at wenproducts.com. The dipstick’s industrial-strength magnetic tip will collect metal shavings from your...
  • Page 32 MAINTENANCE DRAINING THE FUEL TANK Drain and clean the fuel tank each year, or before storing the generator for longer than two months. To drain the fuel tank and carburetor: Fig. 23 1. Locate the carburetor (Fig. 23 - 1). It can be accessed on the back of the generator, right beside the air filter.
  • Page 33 1. Unhook the battery strap from the engine frame. Remove the battery and disconnect the quick-connector. 2. Replace with an identical new battery (part no. GN5602X-064). 3. Connect the new battery by connecting the two ends of the quick connector together.

  • Page 34: Transportation & Storage

    TRANSPORTATION & STORAGE TRANSPORTING THE GENERATOR To prevent fuel spillage when transporting, be sure to perform the following: 1. Tighten the fuel cap. 2. Push the engine switch to OFF. 3. Drain the fuel tank if possible. Refer to section "DRAINING THE FUEL TANK." 4.

  • Page 35: Troubleshooting Guide

    TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-847-429-9263 (M-F 8-5 CST), or email techsupport@wenproducts.com. PROBLEM POSSIBLE CAUSE SOLUTION 1.

  • Page 36: Wiring Diagram

    WIRING DIAGRAM...

  • Page 37: Exploded View & Parts List

    EXPLODED VIEW & PARTS LIST NOTE: Replacement parts can be purchased from wenproducts.com, or by calling our customer service at 1-847- 429-9263, M-F 8-5 CST. Parts and accessories that wear down over the course of normal use are not covered by the three-year warranty.
  • Page 38 DESCRIPTION QTY. Phillips Pan Head GN5600-027 Bolt, M6x12 GN5600-001 Screw, M6x10 GN5600-028 Carbon Tank Control Panel GN5600-029 Carbon Tank Hose 2 GN5602X-002 Assembly GN5600-030 Hose Clamp, 10mm Phillips Pan Head GN5600-031 Breather Valve GN5600-003 Screw, M5x12 GN5600-032 Fuel Gauge GN5600-004...
  • Page 39 Lock Washer, 6mm Handle Vibration GN5600-078 Flanged Hex Nut, Isolation Pad GN5600-061 GN5600-079 Nut, M8 GN5600-062 Flat Washer, 6mm GN5600-080 Flat Washer, 8mm GN5602X-063 Battery Strap Flanged Hex Bolt, GN5600-081 Battery, 12V 7Ah, M8x48 GN5602X-064 Lead Acid GN5600-082 Battery Quick- GN5600-083 Plug...
  • Page 40 EXPLODED VIEW & PARTS LIST ENGINE...
  • Page 41 EXPLODED VIEW & PARTS LIST ENGINE PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. Flanged Hex Bolt, Carburetor GN5600-101 GN5600-126 M6x16 Insulator GN5600-127 Carburetor Gasket Cylinder Head GN5600-102 Cover Carburetor GN5600-128 Assembly GN5600-103 Oil Filter Block Breather Cover GN5600-129 Hose Clamp GN5600-104 Plate Gasket GN5600-130...
  • Page 42 EXPLODED VIEW & PARTS LIST ENGINE PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. GN5600-155 Oil Level Sensor GN5600-165 Washer, 12mm GN5600-156 Governor Arm GN5602X-169 Ignition Coil GN5600-157 Governor Spring Flanged Hex Bolt, GN5600-167 M6x25 GN5600-158 Clip GN5602X-171 Flywheel GN5600-159 Washer GN5600-169...

  • Page 43: Warranty Statement

    (3) years from date of purchase or 500 hours of use; whichever comes first. Ninety days for all WEN products if the tool is used for profes- sional or commercial use.
  • Page 44 THANKS FOR REMEMBERING V. 2022.12.06...

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