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Web Guiding System Installation and Operating Manual CCD CAM 100 MD.465.EN.06/1.4.x Translation of the Original Manual...
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BST GmbH Remusweg 1 D-33729 Bielefeld Tel.: +49 (0) 521 400 70 0 Fax: +49 (0) 5206 999 999 E-Mail: info@bst.group Internet: www.bst.group This documentation is protected by copyright. The translation as well as reproduction and distribution in any form is forbidden without the approval...
Scope of Delivery ...................... 39 Unpacking the Delivery .................... 39 Storage........................ 39 6 Installation....................... 40 Safety Instructions ...................... 40 Selecting the Installation Location ................ 42 Space Requirement..................... 43 Requirements for an Optimum Measurement Result .......... 44 CCD CAM 100 – Installation and Operating Manual...
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Aligning Steps...................... 87 8.9.2 Goal of the Alignment.................... 88 8.9.3 Tools and Auxiliary Equipment ................... 88 8.9.4 Preparation Measures .................... 89 8.9.5 Calling Up the Alignment Menu.................. 91 8.9.6 X Axis Alignment ...................... 93 CCD CAM 100 – Installation and Operating Manual...
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9.9.9 Setting the Calibration Constant................ 157 9.9.10 Setting the Distance of the CCD Camera to the Material ......... 157 9.9.11 Rotating the Screen Display .................. 158 9.9.12 Locking the Touchscreen .................. 159 CCD CAM 100 – Installation and Operating Manual...
Here you can find how to avoid the danger. ► NOTICE Danger that may lead to damage to assets! There is no risk of injury. Here you can find how to avoid the danger. ► CCD CAM 100 – Installation and Operating Manual 7/198...
Observe the accompanying documents (e.g. order confirmation) ► for this system and the operating instructions of the entire sys- tem. The latest version of these instructions can be obtained in all available languages at: https://www.bst.help 8/198 CCD CAM 100 – Installation and Operating Manual...
The product may only be operated with the components ■ belonging to the system. The only third-party components exempt from the above are those supplied by BST or explicitly approved for use with the system. Parts that are not in perfect condition must immediately be ■...
Operation of the product near to sources of interference, e.g. ■ electro-magnetic fields (high voltage lines) or sources of heat Operation of the product under the influence of chemical, ■ electro-chemical or electrical factors 10/198 CCD CAM 100 – Installation and Operating Manual...
Non-intended Modification of Electronic Data No virus scanners, firewalls or similar items may be installed on ■ any products of BST GmbH. Virus scanners or other scan or registration programs must not (be able to) access products via networks. Writing, deleting and editing of system data / files on BST ■...
Danger of cutting on sharp edges of the material web! Severe cutting injuries caused by the edges of the moving material web. Never touch the edges of moving material webs. ► 12/198 CCD CAM 100 – Installation and Operating Manual...
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Completely switch off the system, disconnect it from the power ► supply and wait for ten minutes before carrying out any main- tenance, repair, cleaning or assembly work. Secure the system against being switched on again. ► CCD CAM 100 – Installation and Operating Manual 13/198...
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Use of sharp, strong or coarse objects (e.g. pens, gloves) may dam- age the surface of the touchscreen. Touch the touchscreen only using bare fingers or a special input ► pen (touchpen). 14/198 CCD CAM 100 – Installation and Operating Manual...
Operating instructions for the entire system ■ National guidelines, laws and applicable guidelines for protecting ■ employees, general safety at workplaces and for accident pre- vention CCD CAM 100 – Installation and Operating Manual 15/198...
Only personnel are assigned that are qualified and trained for ■ the respective task The responsibility of the personnel is determined for the task ■ to be completed and that the personnel are informed 16/198 CCD CAM 100 – Installation and Operating Manual...
4. Initiate first aid measures. 5. Warn the emergency doctor and / or fire brigade. 6. Inform the responsible person at the operating location. 7. Clear the access route for the emergency vehicles. CCD CAM 100 – Installation and Operating Manual 17/198...
The warranty terms are specified in the sales documentation. 2.8.1 Disclaimer BST GmbH is not liable for damage or defects arising from any incorrect or non-intended use of the product, see Non-intended Use, page 10. Liability for defects does also not apply if the fault originates from...
About Safety 2.8.2 Exceptions to the Disclaimer In the cases listed above BST GmbH shall also not be liable (for damages) unless: The damage results from a willful or grossly negligent breach of ■ duty on the part of BST GmbH or its legal representatives or...
(resolution) and the application case, one or two CCD cameras are used. Single camera system CAN Address = 21 Left edge Fig. 1: Guiding to the left web edge CAN Address = 21 Right edge Fig. 2: Guiding to the right web edge 20/198 CCD CAM 100 – Installation and Operating Manual...
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CCD cameras, one web edge must each be within the camera measuring range. This document describes the CCD camera and its standard application for web guiding and web width measurement. Special applications projected by BST are described in separate documents. CCD CAM 100 – Installation and Operating Manual 21/198...
One or two light boxes* ■ One BST web guiding controller (e.g. ekr 500 digital) ■ One external control keyboard efe digital ■ One set of connecting cables ■ * Number depends on guiding type and web width 22/198 CCD CAM 100 – Installation and Operating Manual...
CCD camera to your application. Three LED projection points make the setting and exact alignment of the camera easier. ⑥ Protective sleeve The protective sleeve prevents dust and dirt from entering the lens barrel. CCD CAM 100 – Installation and Operating Manual 23/198...
CCD camera. This scanning method is used to detect the web edges of opaque materials. BST light boxes of the XS, SL and XL types are used as light source for the transmitted light method. 24/198...
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A BST light box of the MLLA type is used as light source for the reflected light method. Information on the technical data for the different light box types can be found in chapter Light Boxes, page 186.
The actual measuring range of the CCD camera is approx. 5% greater than the range that is marked by both outer LED projection points. CCD CAM 100 – Installation and Operating Manual 27/198...
④ Memory card slot See Memory Card Slot, page 31. To open the service opening, see Opening the Service Opening, ⑤ DIL switch See DIL Switch, page 32. page 114. 28/198 CCD CAM 100 – Installation and Operating Manual...
Touch the touchscreen only using bare fingers or a special input ► pen (touchpen). The symbol ① to the right next to the touchscreen display marks the sensor level (position of the CCD sensor in the camera housing). CCD CAM 100 – Installation and Operating Manual 29/198...
Operating voltage 24 V⎓ not available H8 Display of power supply status Operating voltage 24 V⎓ available Ethernet connection not available Display of network connection FLASHING Data transfer is taking place. status Ethernet connection available 30/198 CCD CAM 100 – Installation and Operating Manual...
You can use the memory card ②, to transfer the camera parameter to another CCD camera ■ to install firmware updates ■ To insert or remove the memory card, Inserting/Removing the Memory Card, page 115. CCD CAM 100 – Installation and Operating Manual 31/198...
► The function of the DIL switches is described in chapter Setting the DIL Switches, page 72. Accessories For accessories and the order address, see Accessories and Spare Parts, page 185. 32/198 CCD CAM 100 – Installation and Operating Manual...
Distance, page 52) Marking in setup mode using LED projection points Measuring distance min. 250 mm max. 1,600 mm Number of edges that can be max. 8 (CAN bus) read max. 256 (Ethernet) 34/198 CCD CAM 100 – Installation and Operating Manual...
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Connection 4-pin micro-style connector M8 (DIN IEC 61076) Max. length of connecting cable 20 m External Illumination (X70) Voltage max. 24 V⎓ Current max. 500 mA Connection 6-pin micro-style connector M8 (DIN IEC 61076) CCD CAM 100 – Installation and Operating Manual 35/198...
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Max. length of connecting cable 100 m USB Interface (X42) Transfer rate 12 MBit/s, slave only, no master function Connection Mini B socket Memory Media for Camera Parameter Type microSD memory card Memory capacity 4 … 16 GB 36/198 CCD CAM 100 – Installation and Operating Manual...
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Technical Specifications Emissions Continuous sound pressure level < 70 dB(a) (A evaluated, equivalent) Weight Without mounting bracket approx. 1,6 kg With mounting bracket approx. 3,4 kg Dimensions (details in mm) Fig. 17: Dimensions without mounting bracket CCD CAM 100 – Installation and Operating Manual 37/198...
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Technical Specifications Fig. 18: Dimensions with mounting bracket 38/198 CCD CAM 100 – Installation and Operating Manual...
Cordon-off the work area in order to prevent access by unau- ► thorized persons (e.g. by setting up barriers). Make sure that all parts of the machine where the BST compon- ► ents have to be installed have a sufficient load bearing capacity.
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Do not deactivate or remove any protection and safety equip- ► ment belonging to the machine. If the protection and safety equipment has to be removed for the installation of the BST components, these must be re-installed immediately after completing the installation work.
Free circulation of air around the CCD camera ■ No sources of heat in the immediate vicinity ■ Maximum permissible total length of the connecting cables ■ must not be exceeded 42/198 CCD CAM 100 – Installation and Operating Manual...
Fixing the position of the ■ ⑦ Locking screws zoom lens (zoom and focus) Establishing the cable ■ ④ Connections connections Setting the measuring range ■ ⑧ Zoom lens Cleaning the protective filter/ ■ lens CCD CAM 100 – Installation and Operating Manual 43/198...
Fig. 20: Fixing the CCD camera on the machine frame (example) ① Machine frame ② Mounting bracket ③ Light box 44/198 CCD CAM 100 – Installation and Operating Manual...
In the event that commissioning is not carried out immediately after installation of the CCD camera, we recommend that the protective sleeve is pushed back over the lens barrel to prevent the ingress of dust and dirt. CCD CAM 100 – Installation and Operating Manual 45/198...
The mounting bracket permits different attachment alternatives (see figure). Delivered version Not allowed! Not allowed! Fig. 22: Possible attachment alternatives of the mounting bracket When supplied, the mounting bracket is prepared for attachment alternative ①. 46/198 CCD CAM 100 – Installation and Operating Manual...
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Installation Display side Display side Delivered version Not allowed! Not allowed! Display side Display side Display side Display-side Not allowed! Not allowed! Display side Display side Fig. 23: Possible attachment alternatives CCD CAM 100 – Installation and Operating Manual 47/198...
Installation 6.5.3 Fixing Dimensions * Alternative fixing holes for using a CCD camera of the CCDPro type Center camera measuring range Detail X Fig. 24: Mounting bracket fixing dimensions 48/198 CCD CAM 100 – Installation and Operating Manual...
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Damage to the product or the production machine from insufficient fastening! Parts falling down may damage the production machine. Have the installation carried out by BST service personnel or ► authorized personnel only. Check the tight fit of the fastening screws at regular intervals.
= Maximum incoming web position error (to one side) = Maximum working width (maximum material width) Determining the camera measuring range M: M = (AB + 2 x J) x 1,1 50/198 CCD CAM 100 – Installation and Operating Manual...
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= Maximum working width (maximum material width) = Minimum working width (minimum material width) Determining the camera measuring range M: M = ((AB – AB ) / 2 + 2 x J) x 1,1 CCD CAM 100 – Installation and Operating Manual 51/198...
Examples for determining the measuring distance: Selected Focal Required Measuring Measuring Distance D Length Range M (read from the diagram) 28 mm 1.350 mm ≈ 1,250 mm 50 mm 400 mm ≈ 675 mm 52/198 CCD CAM 100 – Installation and Operating Manual...
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Installation Measuring range M [mm] Fig. 28: Measuring range and measuring distance CCD CAM 100 (typical) CCD CAM 100 – Installation and Operating Manual 53/198...
Both CCD cameras must have the same measuring distance D ■ to the web of material. The focal length of both camera lenses and thus the measuring ■ range of both CCD cameras must have the same size. 54/198 CCD CAM 100 – Installation and Operating Manual...
CCD camera. Vertical fluctuations (height run) of the web of material can be reduced by mounting additional supporting rollers (see figure). Fig. 31: Stabilizing the web movement using additional supporting rollers (example) CCD CAM 100 – Installation and Operating Manual 55/198...
The smaller the distance from the light box to the web of material, the greater the hazard that soiling on the light box will lead to incorrect measurements. For standard applications, we therefore recommend a minimum distance of 100 mm. 56/198 CCD CAM 100 – Installation and Operating Manual...
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Secure the system against being switched on again. ► 1. Observe the dimensioning instructions (see Dimensioning the Light Box, page 56). 2. Mount the light box on the machine frame. CCD CAM 100 – Installation and Operating Manual 57/198...
Before connecting, make sure that the mains voltage corresponds ► with the details specified on the nameplate of the components. Select the correct terminals and polarity when connecting the ► power supply. 58/198 CCD CAM 100 – Installation and Operating Manual...
Fig. 33: Separate routing of signal and supply cables ① Cable duct ③ Supply cable ② Signal cable Establish cable connections between the components according ► to the connecting diagram. CCD CAM 100 – Installation and Operating Manual 59/198...
Connection synchronization component inputs/outputs (e.g. encoder) CAN bus X100 Connection BST controller (plug) Internal 1:1 CAN bus Connection of further BST CAN bus X101 connection (socket) participants (e.g. second CCD camera) with X100 60/198 CCD CAM 100 – Installation and Operating Manual...
View of the socket from outside Fig. 35: Contact assignment of the Ethernet interface Contact Function Remark Transmit data + Transmit data - Receive data + — reserved — reserved Receive data - — reserved — reserved CCD CAM 100 – Installation and Operating Manual 61/198...
If you use all three illumination outputs, you must take an increased power consumption into account when dimensioning the supply line (length of cable and wire cross-section) for the power supply to the CCD camera. 62/198 CCD CAM 100 – Installation and Operating Manual...
Input for external GEAR pulse EXT_GEAR (Synchronization) Input for external RESET pulse EXT_RESET (Synchronization) The technical specifications of the inputs and outputs can be found in chapter Technical Specifications, page 34. CCD CAM 100 – Installation and Operating Manual 63/198...
Electrical Connection 7.3.5 X100 - CAN Bus (Plug) The CCD camera is connected to the BST controller using a 4-pin micro style M8. View X Connector (male) View X Socket (female) Fig. 38: Contact assignment of the plug connector Contact Function Remark +24 V⎓...
View X Socket (female) View X Connector (male) Fig. 39: Contact assignment of the plug connector Contact Function Remark +24 V⎓ Power supply +24 V⎓ CAN-H CAN high CAN-GND Ground power supply CAN-L CAN low CCD CAM 100 – Installation and Operating Manual 65/198...
0.5/2 m (168 176) Light box 1 Light box 2 Fig. 40: Cable connections standard application 7.4.2 Special Applications Establish the cable connections according to the connecting ► diagram provided. 66/198 CCD CAM 100 – Installation and Operating Manual...
100%. When operated on the CCD CAM 100, the brightness of two light boxes can be adjusted via the camera interface of the CCD camera between 0% and 100%. CCD CAM 100 – Installation and Operating Manual 67/198...
Different connection cables are used depending on the type and the light field length of the light box used. The connection cables required for your application are de- termined by BST during the project planning of your order. Power Supply Specification Voltage 24 V⎓ ±10 % (including ripple)
0.4 m (146 970) 2.0 m (131 993) 5.0 m (131 994) 10.0 m (131 995) spiral cable 0.5/2 m (168 176) Fig. 42: Connecting one light box to the CCD CAM 100 CCD CAM 100 – Installation and Operating Manual 69/198...
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0.4 m (146 970) 2.0 m (131 993) 5.0 m (131 994) 10.0 m (131 995) spiral cable 0.5/2 m (168 176) Fig. 43: Connecting two light boxes to the CCD CAM 100 70/198 CCD CAM 100 – Installation and Operating Manual...
Commissioning Safety Instructions WARNING Danger of death and material damage caused by incorrect commissioning! Have the commissioning carried out by BST service personnel or ► authorized personnel only. DANGER Danger of death caused by the machine starting up! Parts of your body could be crushed, cut, drawn in or hit.
The DIL switch S1 is located behind the cover of the service opening. Fig. 44: DIL switch S1 The procedure for setting the DIL switches is described in chapter Setting DIL Switch S1, page 74. 72/198 CCD CAM 100 – Installation and Operating Manual...
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Only for service purposes activated Activate S1.8 DFU boot loader DFU boot loader deactivated * This function is only available for the CCD CAM 100 operating mode (DIL switches S1.1 and S1.2 = OFF). CCD CAM 100 – Installation and Operating Manual 73/198...
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6. Press the Ok button in the window. The operating system of the CCD camera is restarted. The changed settings are active. After a short waiting time, the operating display of the CCD camera appears in the display. 74/198 CCD CAM 100 – Installation and Operating Manual...
The Normal Setup menu includes all settings that you need for commissioning the CCD camera. A setup wizard guides you through the commissioning process step by step (see Setup Wizard, page 77). CCD CAM 100 – Installation and Operating Manual 75/198...
- Carrying out calibration** Thick. Compensation Thickness Compensation - Carrying out material thickness compensation * with calibration method "Off" or "Factory" ** with calibration method "High. Res." Fig. 45: Structure of the Camera Setup menu 76/198 CCD CAM 100 – Installation and Operating Manual...
4. Press the button. The second page of the selected menu appears on the screen (with multipage menus). 5. Carry out the desired settings in the menu. 6. Press the button. CCD CAM 100 – Installation and Operating Manual 77/198...
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Quitting the setup wizard prematurely You can quit the setup wizard at any time: Press the Cancel button on the right edge of the Normal Setup ► menu. The operation display appears on the screen. 78/198 CCD CAM 100 – Installation and Operating Manual...
When loading the camera parameters from the memory card, the current parameter settings are overwritten by the saved settings. This process cannot be undone! CCD CAM 100 – Installation and Operating Manual 79/198...
No rotation of the screen display (factory setting) Rotation 180° Electronic 180° rotation of the screen display You can find a detailed description of the settings in chapter Rotating the Screen Display, page 158. 80/198 CCD CAM 100 – Installation and Operating Manual...
Evaluation of the video signal from right to left Scan direction Left << Left << Edge 2 Edge 1 You can find a detailed description of the settings in chapter Defining the Scan Direction, page 145. CCD CAM 100 – Installation and Operating Manual 81/198...
The calibration of the CCD camera is carried out High Res. applications requiring high measuring using a calibration template. accuracy. You can find a detailed description of the settings in chapter Selecting the Calibration Method, page 156. 82/198 CCD CAM 100 – Installation and Operating Manual...
CCD camera according to your application. If the device is a component of a system projected and supplied by BST, the CAN bus address has been set according to the application in the factory. You can find a detailed description of the setting in chapter Setting the CAN Bus Address, page 153.
The Netmask input field is used to define the subnet mask for the IP address of the CCD camera. You can find a detailed description of the setting in chapter Setting the Netmask, page 151. 84/198 CCD CAM 100 – Installation and Operating Manual...
2. Loosen all fixing screws of the mounting bracket at the machine frame. Attention! Do not unscrew the fixing screws completely. CCD CAM 100 – Installation and Operating Manual 85/198...
When aligned correctly, a rotation angle of 0.0° is displayed on the screen next to the camera symbol. 3. Tighten the four locking screws ① of the mounting bracket. 86/198 CCD CAM 100 – Installation and Operating Manual...
Y Axis Alignment, page 94 Setting the Measuring Range Setting, measuring range page 95 Setting the focus (set LED projection Focus Setting, page 96 points focused) Aligning the Z axis Z Axis Alignment, page 98 CCD CAM 100 – Installation and Operating Manual 87/198...
Adhesive strip for fixing the material strips ■ * The material strips are only required for the installation position, where the Z axis of the CCD camera runs vertical (see Z Axis Alignment, page 98). 88/198 CCD CAM 100 – Installation and Operating Manual...
Cordon off the work area to prevent access by unauthorised ► persons. Press the Manual Mode key on the web guiding controller. ► The web guiding controller switches to Manual Mode. CCD CAM 100 – Installation and Operating Manual 89/198...
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1. Carefully pull off the protective sleeve ⑤ from the lens barrel of the Zoom lens CCD camera. locking 2. Loosen both locking screws ④. 90/198 CCD CAM 100 – Installation and Operating Manual...
The screen display changes to the first step of the alignment process (X Axis). The animation on the display shows the work steps that are necessary for this alignment step. CCD CAM 100 – Installation and Operating Manual 91/198...
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You can end the alignment process at any time: Press the Cancel button on the right edge of the alignment ► menu. The screen display changes back to the Normal Setup menu. 92/198 CCD CAM 100 – Installation and Operating Manual...
② until the middle LED projection point is located in the middle above the lighting field. 3. Tighten the four locking screws ①. 4. Press the button to complete the adjustment step. The screen display changes to the next step. CCD CAM 100 – Installation and Operating Manual 93/198...
② until all LED projection points are located in the middle above the lighting field. 3. Tighten both locking screws ①. 4. Press the button to complete the adjustment step. The screen display changes to the next step. 94/198 CCD CAM 100 – Installation and Operating Manual...
②. The zoom ring of the camera lens can be accessed through both openings in the lens barrel. 2. Press the button to complete the adjustment step. The screen display changes to the next step. CCD CAM 100 – Installation and Operating Manual 95/198...
LED projection point is represented well-focused on the web of material. 2. Press the button to complete the adjustment step. The screen display changes to the next step. 96/198 CCD CAM 100 – Installation and Operating Manual...
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② until the middle LED projection point is located in the middle above the lighting field. 3. Tighten the four locking screws ①. 4. Press the button to complete the adjustment step. The screen display changes to the next step. CCD CAM 100 – Installation and Operating Manual 97/198...
An electronic spirit-level appears in the display of the CCD camera. Setting rule The angle between the Y axis of the CCD camera and the web running level must be exactly 90°. Incorrect Correct 98/198 CCD CAM 100 – Installation and Operating Manual...
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The Normal Setup menu appears in the display. A green checkmark is displayed in front of the XYZ-Axis Adjust- ment menu item. It indicates that the adlignment of the CCD camera has been carried out successfully. CCD CAM 100 – Installation and Operating Manual 99/198...
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Both material strips must be located within the camera meas- uring range. They should be positioned as close to the outer LED projection points as possible without making contact with them. 100/198 CCD CAM 100 – Installation and Operating Manual...
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The Normal Setup menu appears in the display. A green checkmark is displayed in front of the XYZ-Axis Adjust- ment menu item. It indicates that the alignment of the CCD camera has been carried out successfully. CCD CAM 100 – Installation and Operating Manual 101/198...
The display changes to the Normal Setup menu. A green checkmark appears in front of the Aperture Setting menu item. It indicates that the aperture setting has been carried out successfully. 102/198 CCD CAM 100 – Installation and Operating Manual...
CCD camera. 3. Press the button. The safety query Accept Values? appears in the display. 4. Press the button. The results of the white balance are saved. CCD CAM 100 – Installation and Operating Manual 103/198...
During the scaling process, the system calculates the conversion factor (pixel => µm) for the output of the measured values via the CAN bus interface of the CCD camera. The scaling is carried out in four steps. 104/198 CCD CAM 100 – Installation and Operating Manual...
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Step 3: Enter width of the reference material 1. Enter the width of the reference material into the edit field. 2. Confirm the entry with the button. The display changes to the next step. CCD CAM 100 – Installation and Operating Manual 105/198...
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The Normal Setup menu appears in the display. A green checkmark appears in front of the Calibration menu item. It indicates that the scaling has been carried out success- fully. 106/198 CCD CAM 100 – Installation and Operating Manual...
The bar width and the hole width of the standard calibration template (order number 229 894) are each 10 mm. Width of hole Width of bar 10 mm 10 mm Fig. 61: Hole and bar width of the standard calibration template CCD CAM 100 – Installation and Operating Manual 107/198...
The Normal Setup menu appears in the display. A green checkmark appears in front of the Calibration menu item. It indicates that the calibration has been carried out successfully. CCD CAM 100 – Installation and Operating Manual 109/198...
CCD camera. Marking of the sensor level Web of material Scanning level Calibration template Light box Fig. 64: Distance from the material to the CCD camera and to the calibration template 110/198 CCD CAM 100 – Installation and Operating Manual...
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The Normal Setup menu appears in the display. A green checkmark appears in front of the Thick. Compensation menu item. It indicates that the material thickness compensa- tion has been carried out successfully. CCD CAM 100 – Installation and Operating Manual 111/198...
Use of sharp, strong or coarse objects (e.g. pens, gloves) may damage the surface of the touchscreen. Touch the touchscreen only using bare fingers or a special input ► pen (touchpen). 112/198 CCD CAM 100 – Installation and Operating Manual...
Then the start screen appears in the CCD camera display for approx. 2 seconds. After a short waiting time, the operating display of the CCD camera appears in the display. The CCD camera is ready for operation. CCD CAM 100 – Installation and Operating Manual 113/198...
4 mm. The screws do not have to be taken out completely to open the cover! 2. Pull the cover ② slightly to the front from the housing and pivot away downwards. 114/198 CCD CAM 100 – Installation and Operating Manual...
114). 2. Press the memory card slightly in the slot and then let it go. 3. Carefully remove the memory card from the slot. 4. Close the service opening again. CCD CAM 100 – Installation and Operating Manual 115/198...
Example for a path name \ Network \ CAN Open \ CAN Termination The procedure for opening a menu is described once in the following chapter on the basis of an example. 116/198 CCD CAM 100 – Installation and Operating Manual...
The menu item selected is marked in blue. Note: As an alternative, you can also tap the Physical Unit menu item directly on the touchscreen. The menu is then opened immediately. CCD CAM 100 – Installation and Operating Manual 117/198...
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The current settings are saved. Close the menu without applying the current settings. Returning to the higher level menu To return to the higher level menu from the individual menus, press the Back button. 118/198 CCD CAM 100 – Installation and Operating Manual...
See Calling Up the System ⑧ Calling up the system menu Menus, page 122 Display of the video curve See Display of the Video ⑨ with edge positions Curve, page 123 CCD CAM 100 – Installation and Operating Manual 119/198...
CCD camera. Symbol Meaning CAN bus terminating resistor is activated CAN bus terminating resistor is deactivated To activate the CAN bus terminating resistor, see Activating the CAN Bus Terminating Resistor, page 155. 120/198 CCD CAM 100 – Installation and Operating Manual...
The field shows the set exposure time in [ms] and the exposure mode (auto, fix). To set the exposure time, see Setting the Aperture, Focus and Exposure Time, page 126. To set the exposure mode, see Selecting the Exposure Mode, page 131. CCD CAM 100 – Installation and Operating Manual 121/198...
See Application Settings Menu, page 124. dependent settings Device Settings Determining basic settings See Device Settings Menu, page 149. Displaying firmware version System Information See System Information Menu, page 173. and service information 122/198 CCD CAM 100 – Installation and Operating Manual...
In the Camera Setup area, you will find menus that assist you with the commissioning of the CCD camera. Fig. 70: Camera Setup menu You can find a detailed description of the different menus in chapter Commissioning, page 71. CCD CAM 100 – Installation and Operating Manual 123/198...
Fig. 71: Application Settings menu If the device is a component of a system projected by BST, the basic settings have already been set according to the application in the factory. You do not have to carry out any further settings in the system menus.
Defining the distance of the bottom side of the material to the sensor level of the CCD camera Mat. Thickness mm Defining the material thickness White Balance White Balance Fig. 72: Structure of the Application Settings menu CCD CAM 100 – Installation and Operating Manual 125/198...
However, the required exposure time increases with a larger aperture value leading to a longer measuring cycle. 126/198 CCD CAM 100 – Installation and Operating Manual...
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With activated exposure mode "Auto", the arrow buttons for setting the exposure time manually are blocked. If the arrow buttons are pressed, the information text "Auto" appears in the display. CCD CAM 100 – Installation and Operating Manual 127/198...
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3. Carefully tighten both locking screws ① and ② of the camera lens. 9.8.2.4 Display of the Set Focal Length The display field at the top edge of the display shows the focal length that has been set on the zoom lens. 128/198 CCD CAM 100 – Installation and Operating Manual...
(green button symbol) Selecting the exposure See Selecting the Exposure mode (Auto/Fix) Mode, page 131 Setting/displaying the exposure time, See Setting the Exposure display in [µs] Time, page 132 (Note: 1,000 µs = 1 ms) CCD CAM 100 – Installation and Operating Manual 129/198...
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Ⓐ and Ⓓ are located outside the evaluation area. The faded out areas that are excluded from the evaluation are marked yellow (left of the evaluation area) or green (right of the evaluation area). 130/198 CCD CAM 100 – Installation and Operating Manual...
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2. Select the desired exposure mode by activating the Fix or Auto checkbox. 3. Confirm the selection with the button. The selection window is closed. The exposure mode (Auto or Fix) selected is displayed in the button symbol. CCD CAM 100 – Installation and Operating Manual 131/198...
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2. Set the desired exposure time in [µs] using the numeric keys. Note: 1,000 µs = 1 ms 3. Confirm the entry with the button. The input keypad will be closed. The value set for the exposure time appears in the button symbol. 132/198 CCD CAM 100 – Installation and Operating Manual...
The procedure for setting the measuring range and the focus is described in detail in the following chapters: Measuring Range Setting, page 95 Focus Setting, page 96 Setting the Focus, page 128 CCD CAM 100 – Installation and Operating Manual 133/198...
CCD camera. Fig. 77: Definition Edge menu If you are operating the CCD camera using a BST controller, you can use the default settings for the edge detection. In this case, you do not have to carry out any further settings.
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2. Set the desired edge number (1 ... 8) using the arrow buttons. 3. Confirm the selection with the button. The Definition Edge menu for the edge selected appears in the display. CCD CAM 100 – Installation and Operating Manual 135/198...
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The Polarity/Search Direction selection window appears in the display. 2. Select the search direction and contrast transition by activating the respective checkbox. 3. Confirm the selection with the button. The selection window is closed. 136/198 CCD CAM 100 – Installation and Operating Manual...
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Contrast transition dark => bright bright bright 1st trigger threshold 2nd trigger threshold (yellow line) (orange line) 2nd trigger threshold 1st trigger threshold (orange line) (yellow line) dark dark Fig. 79: Definition of the trigger thresholds CCD CAM 100 – Installation and Operating Manual 137/198...
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The button selected is represented dark blue. 2. Move the trigger threshold selected to the desired position using the arrow buttons. The trigger value set is displayed in the button symbol. 138/198 CCD CAM 100 – Installation and Operating Manual...
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The Edge number window appears in the display. 2. Enter the running number of the contrast transition using the numeric keys. 3. Confirm the entry with the button. The screen display changes back to the Definition Edge menu. CCD CAM 100 – Installation and Operating Manual 139/198...
(green button symbol) See Switching the Switch search area on / off Search Area On / Off, page 142 Display position See Display of the Edge of the edge detected Position, page 142 140/198 CCD CAM 100 – Installation and Operating Manual...
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The button selected is represented dark blue. 2. Move the limit selected to the desired position using the arrow buttons. The current position of the limit is displayed in the button symbol. CCD CAM 100 – Installation and Operating Manual 141/198...
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2. Switch the search area on or off by activating the Off or On checkbox. 3. Confirm the selection with the button. The selection window is closed. 9.8.6.4 Display of the Edge Position The display field shows the position of the edge detected. 142/198 CCD CAM 100 – Installation and Operating Manual...
Dist gray To ensure that the selected edge is Before and After detected, both cutting edges of the video curve with the two trigger levels must be within the defined area. CCD CAM 100 – Installation and Operating Manual 143/198...
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2. Select the desired width of the selected area using the arrow buttons. The current width of the area is displayed in the button symbol. 144/198 CCD CAM 100 – Installation and Operating Manual...
If the scan direction is changed, the allocation of the edge numbers to the contrast transitions also changes. In the example shown above, edge 1 becomes edge 2 and vice versa. CCD CAM 100 – Installation and Operating Manual 145/198...
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180° for mounting reasons (for example because a bar of the machine frame would cover the display of the CCD camera). Although the installation position was changed, the allocation of the edges should remain unchanged. 146/198 CCD CAM 100 – Installation and Operating Manual...
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2 scans the web of material from left to right again. The allocation of the edges 1 and 2 remains unchanged (as in the start situation) although camera 2 has been turned. CCD CAM 100 – Installation and Operating Manual 147/198...
In the event of a material change, you can adjust the value in this menu without having to carry out a new material thickness compensa- tion. 148/198 CCD CAM 100 – Installation and Operating Manual...
Fig. 90: Device Settings menu If the device is a component of a system projected by BST, the basic settings have already been set according to the application in the factory. You do not have to carry out any further settings in the system menus.
Physical Unit Selecting the unit for the measured value output Fig. 91: Structure of the Device Settings menu Loading camera parameters from memory card Loading a new FPGA file Setting the sensor resolution 150/198 CCD CAM 100 – Installation and Operating Manual...
IP address. The network part indicates which devices are in a sub-net. It must be the same for all devices in a sub-net. CCD CAM 100 – Installation and Operating Manual 151/198...
Requirement for synchronization: The CCD cameras are connected to each other via Ethernet. ■ You can choose one of the following settings: Synchronization Method Description No synchronization takes place. Specification see IEEE 1588 standard. 152/198 CCD CAM 100 – Installation and Operating Manual...
All devices with the same address ones each form a guiding system. Address Ones CAN Address of the Controller Address Tens The sensor allocation is carried out with address tens. Address Tens Sensor Allocation Sensor 1 Sensor 2 Sensor 3 CCD CAM 100 – Installation and Operating Manual 153/198...
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=> CAN bus address = Address tens + Address ones = 30 + 1 = 31 Controller CAN Bus Address 11 Sensor 1 Sensor 2 CAN Bus Address 21 CAN Bus Address 31 Fig. 97: Setting the CAN bus addresses for a dual camera system 154/198 CCD CAM 100 – Installation and Operating Manual...
Terminating resistor is activated (factory settings) Terminating resistor is deactivated The state of the CAN bus terminating resistor is shown in the operation display (see Display of the CAN Bus Terminating Resistor Status, page 120). CCD CAM 100 – Installation and Operating Manual 155/198...
The calibration of the CCD camera is carried Use this calibration method for applications High Res. out using a calibration template. requiring high measuring accuracy. 156/198 CCD CAM 100 – Installation and Operating Manual...
The distance value A corresponds with the distance from the bottom side of the material to the sensor level of the CCD camera. CCD CAM 100 – Installation and Operating Manual 157/198...
Fig. 102: Display Rotation menu You can select between the following settings: Setting Description Installation Position Screen Display No rotation of the 0° screen display (factory settings) Electronic 180° rotation 180° of the screen display 158/198 CCD CAM 100 – Installation and Operating Manual...
4. Enter the desired password for the touchscreen lock using the numeric keys. 5. Confirm the entry with the Enter button. The input keypad is closed. 6. Activate the touchscreen lock by pressing the button. The operation screen is displayed. CCD CAM 100 – Installation and Operating Manual 159/198...
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33739. 4. Confirm the entry with the Enter button. 5. Press the button. The touchscreen lock is deactivated. The operation screen is displayed. 160/198 CCD CAM 100 – Installation and Operating Manual...
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Restoring the factory default setting 1. Call up the Factory Default menu. The Overwrite Settings safety prompt appears in the display. 2. Press the OK button. All settings are overwritten by the factory default settings. CCD CAM 100 – Installation and Operating Manual 161/198...
3. Switch DIL switch S1.7 to position ON. The memory reset function is activated. 4. Switch on the power supply. All settings in the different system menus are overwritten by the factory default settings. The system is restarted. 162/198 CCD CAM 100 – Installation and Operating Manual...
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9. Close the service opening cover. 10. Switch on the power supply. After restoring the factory default settings, it is imperative that DIL switch S1.7 is returned to the OFF position. CCD CAM 100 – Installation and Operating Manual 163/198...
3. Tap in the middle of the circle on the touchscreen. A small circle appears in the bottom right corner of the display. 4. Tap the center of the circle on the touchscreen. 164/198 CCD CAM 100 – Installation and Operating Manual...
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Wrong calibration values appears in the display. In this case, the touchscreen calibration must be repeated. 7. Tap on the touchscreen at any point to restart the calibration process. CCD CAM 100 – Installation and Operating Manual 165/198...
(e.g. using a spirit-level). Display before calibration Display after calibration Fig. 106: Screen display before and after calibration 4. Press the button. The calibration of the electronic spirit-level is completed. The system is restarted. 166/198 CCD CAM 100 – Installation and Operating Manual...
115). 1. Call up the Store Settings menu. The Store Settings safety prompt appears in the display. 2. Press the Ok button. The parameter settings are saved on the memory card. CCD CAM 100 – Installation and Operating Manual 167/198...
The Load Settings safety prompt appears in the display. 2. Press the Ok button. The parameter settings are read from the memory card. The system is restarted after finishing the loading process. 168/198 CCD CAM 100 – Installation and Operating Manual...
2. Using the arrow buttons, select the desired FPGA file from the list. The selected FPGA file is marked gray. 3. Press the button. The selected FPGA file is loaded. The operating system of the CCD camera is restarted. CCD CAM 100 – Installation and Operating Manual 169/198...
Evaluated colour of the RGB sensor Green Green Blue Blue The display field ① of the operating display shows the colour of the CCD-RGB colour sensor that is currently being evaluated (Red, Green, Blue). 170/198 CCD CAM 100 – Installation and Operating Manual...
5,000 pixels 30kPx 30,000 pixels (interpolated) 60kPx 60,000 pixels (interpolated) The sensor resolution set is shown in the operation display (see Display of the Operating Mode and Sensor Resolution, page 121). CCD CAM 100 – Installation and Operating Manual 171/198...
9.9.21 Defining the Scaling Factor for the Measuring Value Output \ Scaling \ Physical Unit In the operating mode CCD CAM 100, the Physical Unit menu is used to define the scaling factor for the output of the measured values in µm. By converting the scaling factor, you can reduce the size of the numerical value output by a factor of 10.
Displaying information for edges 1 - 4 Info Edges 5-8 Displaying information for edges 5 - 8 Spirit Level Displaying values of the electronic spirit level Fig. 115: Structure of the System Information menu CCD CAM 100 – Installation and Operating Manual 173/198...
9.10.3 Displaying Service Information \ Data Logging Infos The Data Logging Infos menu is used by the BST service to display special service information when required. Fig. 117: Data Logging Infos menu 174/198...
Fig. 118: Info Edges 1-4 menu The menu consists of three pages (Page 1, Page 2, Page 3) display- ing the following information. Menu Page Information Displayed Edge positions and web widths Edge definitions Lens settings and measuring range CCD CAM 100 – Installation and Operating Manual 175/198...
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Width Dif Difference between the two web widths pixel -1191 resolution Area ④ below the table displays the video curve with the numbers of the edges detected. The following example illustrates the interrelations between the different values displayed. 176/198 CCD CAM 100 – Installation and Operating Manual...
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Operation Video curve Material strip 1 Light box Material strip 2 Search direction bright Video curve dark [Pixels] Camera measuring range (30.000 pixels) Fig. 120: Example for the display of edge information CCD CAM 100 – Installation and Operating Manual 177/198...
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Last End of the search area (position of the right limit) -911 search areas Area ③ below the table displays the video curve with the numbers of the edges detected. 178/198 CCD CAM 100 – Installation and Operating Manual...
9.10.5 Displaying Information for the Edges 5 - 8 \ Info Edges 5-8 The Info Edges 5-8 menu is used to display information for the edges 5 to 8. CCD CAM 100 – Installation and Operating Manual 179/198...
Offset values for the three axes (X, Y, Z) of the CCD ④ Offset camera, determined during calibration of the electronic spirit-level Fig. 124: Roll & Pitch angles of inclination For calibration of the electronic spirit-level see Calibrating the Electronic Spirit-Level, page 166. 180/198 CCD CAM 100 – Installation and Operating Manual...
Risk of injury and material damage caused by incorrect maintenance / cleaning! Have the maintenance and cleaning carried out only by qualified ► personnel that have been instructed by BST service personnel or authorized personnel. Carry out the maintenance and cleaning as described in the ►...
Cleaning the light box. 10.3 Maintenance and Cleaning work 10.3.1 Cleaning the Housing Clean using a dry, clean and soft cloth. ► Use a commercially available liquid cleaner in event of intensive ► soiling. 182/198 CCD CAM 100 – Installation and Operating Manual...
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Clean carefully using a dry, clean and soft cloth (e.g. glasses ► wipe). Never rub dirt particles over the sensitive surface. ► Use a commercially available anti-static cleaner (e.g. screen ► cleaner) in event of intensive soiling. CCD CAM 100 – Installation and Operating Manual 183/198...
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Clean the plastic cover of the light box with great care using a ► moist and completely clean and soft cloth (e.g. glasses wipe). Do not use cleaning agents! 184/198 CCD CAM 100 – Installation and Operating Manual...
131 993 CAN bus extension 2 m Controller connection 131 994 CAN bus extension 5 m 131 995 CAN bus extension 10 m 11.2.3 Calibration Template Order Designation Utilization Number 229 894 Calibration template Calibration of the CCD camera CCD CAM 100 – Installation and Operating Manual 185/198...
Serial number and date of manufacture (see name plate) ■ Customer Services Address BST GmbH Service Remusweg 1 D-33729 Bielefeld Germany Tel.: +49 (0) 521 400 70 767 E-Mail: service@bst.group http: www.bst.group 192/198 CCD CAM 100 – Installation and Operating Manual...
Also note the legal regulations as well as local recycling guidelines for this purpose. Returning the system to BST GmbH is always possible. About this and for all other queries, please contact BST Customer Services, page 192.
Carrying out scaling........ 104 Camera Setup menu ....... 75, 123 CCD camera alignment........ 87 Aperture Setting .......... 102 Checking the mounting position of the CCD Calibration............ 104 camera............ 85 Defining the network settings...... 83 194/198 CCD CAM 100 – Installation and Operating Manual...
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Display............ 121 Resolution Pix/µm........ 157 Setting............ 131 Store settings .......... 167 Exposure settings Time Sync............. 152 Defining............ 129 Digital inputs........... 63 Defining the evaluation area...... 130 Digital outputs .......... 63 Exposure Setup .......... 129 CCD CAM 100 – Installation and Operating Manual 195/198...
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IP Address ............ 84 Inserting ............ 115 Setting............ 84, 151 Removing ............. 115 Slot ........... 28, 31, 115 Type ............. 115 Memory reset .......... 161 LED projection points........ 27 Hardware supported........ 162 LED-Marker and Focus........ 133 196/198 CCD CAM 100 – Installation and Operating Manual...
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Display of the set aperture value.... 122 Sensitivity Edge.......... 143 Error display.......... 121 Menu buttons .......... 122 Sensor ............. 35 Overview............ 119 Sensor level............. 29 Video curve .......... 123 Sensor resolution Outputs ............ 36 Display............ 121 CCD CAM 100 – Installation and Operating Manual 197/198...
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