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BST RSH-EC Operating Manual

Register sensor
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Operating manual
register sensor
RSH-EC
2014
© BST eltromat International GmbH
Heidsieker Heide 53
33739 Bielefeld
Germany
969780500192

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Summary of Contents for BST RSH-EC

  • Page 1 Operating manual register sensor RSH-EC 2014 © BST eltromat International GmbH Heidsieker Heide 53 33739 Bielefeld Germany 969780500192...

  • Page 2: Table Of Contents

    register Table of contents ATEX identification and type plates ____________________________ 1 1.1 ATEX identification ____________________________________ 1 1.2 Type plates ___________________________________________ 2 EC Declaration of Conformity__________________________________ 4 Technical data ______________________________________________ 5 Warnings and safety instructions ______________________________ 6 4.1 General information ___________________________________ 6 4.2 Qualified personnel ____________________________________ 6 4.3 Warning of residual dangers ____________________________ 7 4.4 Intended use _________________________________________ 7...
  • Page 3 A.4 Components of the register sensor ______________________ 38 A.5 Mounting the register sensor ___________________________ 38 A.6 Irrelevant chapters ___________________________________ 38 Important: In case of using one of the five product variants RSH-EC-E, RSH-EC-EE, RSH-EC-FE, RSH-EC-EF and RSH-EC-CS begin reading APPENDIX A!

  • Page 4: Atex Identification And Type Plates

    register ATEX identification and type plates 1.1 ATEX identification Review The complete ATEX identification is located on the type plate of the lens system which is fitted to the fibre-optical interface ( see fig. 1.1). The type plate contains the ATEX identification for the optical part. Fig.

  • Page 5: Type Plates

    1.2 Type plates Review The register sensor RSH-EC is equipped with two type plates: The type plate of the complete register sensor is located on the sensor housing bottom ( see fig. 1.1), the type plate of the lens system (fibre-optical...
  • Page 6 register No . Description PTB inspection document number. The X indicates that the prescribed application conditions specified in chapter 9 are to be observed ( see chapter 9 OPTIK AUSTAUSCHEN). Minimum length of the optical waveguide: 3.2 m Type plate Register sensor No .

  • Page 7: Ec Declaration Of Conformity

    register EC Declaration of Conformity RSH-EC_Cap_2_en Rev. 1.1 - 05/2013...

  • Page 8: Technical Data

    Technical data Review The following technical data is valid for the register sensor RSH-EC with the optical waveguide variants specified below. Type Housing / Electronics / Sensors RSH-EC-F.x Basic unit 1 channel (Art.-Nr.: 95781-00140) RSH-EC-FF.x Basic unit 2 channels (Art.-Nr.: 95781-00150)

  • Page 9: Warnings And Safety Instructions

    • Axial and angular head version of the optical waveguide • Versions with one or two interfaces for the use of an external sensor (RSH-EC-E, RSH-EC-EE, RSH-EC-FE, RSH-EC-EF and RSH-EC-CS). Important: If you use one of these five variants, please...

  • Page 10: Warning Of Residual Dangers

    4.4 Intended use • The register sensor RSH-EC is exclusively intended for use on printing presses and their tool stations. As a sensor for the connected register controller, it serves for the opto-electrical detection of print marks.

  • Page 11: Designation

    For this reason, under normal circumstances no danger to health or damage to assets can result. • Only use original BST eltromat spare parts when carrying out service work. Only this will ensure that function safety is maintained and the limit values relevant for explosion protection are met (radiation at the lens system opening).

  • Page 12: Inadmissible Use

    register 4.6 Inadmissible use Any use other than that specified under intended use is considered as inadmissible ( see chapter 4.4 INTENDED USE). The warranty concerning function and protection type will become null and void when the register sensor is used in another manner than that intended.

  • Page 13: Warning Of Danger To Persons

    register 4.7.1 Warning of danger to persons Pictographs Warning of dangerous electrical voltage. Warning of general danger. Warning: Danger of explosion. Warning: Optical radiation. Signal words DANGER! Warns of imminent danger. Consequences of non-observance: Death or serious injury. WARNING! Warns of a possibly very dangerous situation. Possible consequences of non-observance: Death or serious injury.

  • Page 14: Other Information

    Furthermore, the General Sales and Delivery terms of BST eltromat apply. 4.9 Warranty and guarantee The General Sales and Delivery terms of BST eltromat as well as the terms of the individual order apply. RSH-EC_Cap_4_en Rev. 1.0 - 02/2012...

  • Page 15: Use Of The Operating Manual

    Use of the operating manual Introduction This operating manual describes the register sensor RSH-EC. Particular importance is placed on the representation of individual operating steps. Due to the uniform grouping in preparatory work, operating steps and final tasks, maintenance can be carried out safely and effectively.

  • Page 16: Assembly And Commissioning

    register Assembly and commissioning 6.1 Prerequisites and warning information • Warning! Only allow qualified expert personnel with knowledge about explosion protection to carry out service work ( see chapter 4.2 QUALIFIED PERSONNEL)! • Switch off the connected register controller system during assembly.

  • Page 17: Housing

    register 6.2.1 Housing Fig. 6.1 Components Fibre-optical interface with connection for optical waveguide chan- nel 1 Option: Fibre-optical interface with connection for optical wa- veguide channel 2 Input for voltage supply cable Output for voltage supply cable Input for field bus Output for field bus Type plate for optical compo- nent...

  • Page 18: Optical Part With Mechanical Components

    register 6.2.2 Optical part with mechanical components Fig. 6.2 shows the mechanical components of the register sensor RSH- EC and the traverse bar. Fig. 6.2 Components Traverse bar (various mechani- Locking screws for sensing heads cal mountings available) Adjustment ring (depth stop for Register sensor holder with he- focusing) xagonal bar for depth adjust-...

  • Page 19: Connection Assignment

    register 6.2.3 Connection assignment Review The register sensor housing is equipped with inputs and outputs for the voltage supply and field bus. The type and assignment of these connec- tions are described in this chapter. Field bus The field bus connections are designed as four-pole, D coded M12 plug connectors.

  • Page 20: Fitting

    register 6.3 Fitting Only fit the housing in the prescribed manner. 6.3.1 Dimensions and space requirement • The space requirement for the housing and the connections is 240 mm x 135 mm (any fitting position). • Two M6 tapped holes are required for fastening (Spacing: 201.5 mm).

  • Page 21: Installing The Optical Waveguide

    register 6.3.3 Installing the optical waveguide Review The optical waveguide transfers the optical signal from the printed web to the register sensor. One end of the optical waveguide accommodates the sensing head, fastened above the printed web. The other end of the optical waveguide accommodates the end piece of the optical waveguide, which is fastened to the fibre-optical interface on the front of the register sensor housing.

  • Page 22: Electrical Commissioning/Start-Up Of The Register Sensor

    register 6.4 Electrical commissioning/start-up of the register sensor Fig. 6.4 Perform the following operating steps: Connect the voltage supply cable to direct current input If you would like to connect additional register sensors: Connect the voltage supply cable for the next register sensor to direct current output X4.

  • Page 23: Focusing The Sensing Head

    register Focusing the sensing head Review The register sensor can only operate fault free when the lenses are correctly focussed on the printed web to be sensed. For this purpose, set a spacing of 9 mm to the printed web. Lens focusing and alignment in relation to the print marks is carried out during the make-ready process for a new print job.

  • Page 24: Replacing The Lenses

    register Replacing the lenses Review Always replace the lenses in the case of repair work or after the optical waveguide has been replaced. Danger of explosion! Do not loosen or remove the lens system when switched on. Non-observance will result in danger of explosion caused by the high performance (ignition source).
  • Page 25 register Perform the following operating steps to install the new lens: Danger of explosion! Ensure absolute cleanliness during replacement work! Ensure that no absorptive substances (e.g. dust) are on the optical waveguide outlet surface and in the lenses. Use compressed air or a lint free cloth to remove soiling.

  • Page 26: Replacing The Optical Waveguide

    register Replacing the optical waveguide Review Only replace optical waveguides in the event of a mechanical defect. It is possible to replace them individually or in pairs. The procedure is identical. Only one channel is connected as a standard. Required aids Allen key (2.5 mm), hexagon wrenches width across flats 13 and 15.
  • Page 27 register STOP! Never exchange the sensing heads of channel K1 and K2! STOP Installing the new opti- Perform the following operating steps to install a new optical waveguide: cal waveguide(s) Reinsert the sensing head into the holder. Lock the sensing head by means of the locking screw. Guide the optical waveguide through the energy chain and the optical waveguide holders.

  • Page 28: Adjustment Of The Register Sensor

    register Adjustment of the register sensor Review The register sensor can only operate fault free when adjusted. During the adjustment, internal parameters are adjusted so that the measured results are optimised. This compensate for lighting wear. Adjustment is started in the register controller. Required aids Mirror tube (Art.No.: 5100581000).
  • Page 29 • The lens is soiled and must be cleaned see chapter 11 CLEANING THE LENSES). • The optical waveguide is defective and must be replaced see chapter 9 REPLACING THE OPTICAL WAVEGUIDE). • The LED is defective. Replace the complete register sensor RSH-EC. RSH-EC_Cap_10_en Rev. 1.0 - 02/2012...

  • Page 30: Cleaning The Lenses

    register Cleaning the lenses Review For a correct register sensor function, clean the outer lens of the lenses when soiled (e.g. dust). Required aids Lint free cloth, glass cleaning agent, solvent. Never exchange the marking of channel K1 and K2 ! The lenses are marked by coloured rings (K1 = green ring, K2 = red ring).

  • Page 31: Dismantling

    register Dismantling Only allow qualified expert personnel with knowledge about explosion protection to carry out dismantling! Perform the following operating steps to dismantle the register sensor: • Switch off the register controller. • Undo the locking screw of the holder and remove the sensing head.

  • Page 32: Disposal

    register Disposal Following dismantling, dispose of the register sensor in an economically safe manner. Never add dismantled units to domestic waste! Properly dispose of the register sensor with electronic waste. RSH-EC_Cap_13_en Rev. 1.0 - 02/2012...

  • Page 33: Error Diagnosis With The Aid Of The Status Leds

    register Error diagnosis with the aid of the status LEDs Review The register sensor is equipped with eight status LEDs, which light up to signal the condition of the register sensor. This ensures a rapid and reliable error diagnosis. The status LEDs are subdivided into two groups: Network LEDs see chapter 14.1 NETWORK LEDS) Error and status LEDs...

  • Page 34: Error And Status Leds

    register Network LEDs Visualisation Connection Activity Status Port open (Cables connected, no communica- tion at present) Port open (Cables connected, communication active) Port closed (No cable connected) Yes/No Port closed (manual opening necessary) Local error PHY, automatic transmission Remote error, PHY automatic transmission Unknown error, PHY automatic transmission 14.2 Error and status LEDs The register sensor is equipped with four LEDs for error and status...
  • Page 35 register The RUN LED indicates the status of the EtherCAT State Machine. The following table contains display states of the RUN LED. Visualisation Status of the EtherCAT Meaning State Machine INIT Initialization of the terminal PREOP Function for mailbox communication and devi- ating standard adjustments set SAFEOP Check of the Sync Manager and Distributed...
  • Page 36 register The STATUS LED can light up in two colours (red, green) and different frequencies. Each colour and frequency symbolises a specific status or error. The following table contains display states for the STATUS LED. When red lights up, the green light is always interrupted. For example, if specified in the table that the LED has a steady green light and flashes red, the green light is interrupted by the flashing.

  • Page 37: Replacing Rsh By Rsh-Ec

    Replacing RSH by RSH-EC Review The RSH-EC is the follow-up model of the RSH. Only little effort is necessary to replace a defective RSH by a RSH-EC. To this effect, there is an adapter console consisting of a register sensor RSH-EC, a junction box for wiring and a mounting plate.
  • Page 38 NING/START-UP OF THE REGISTER SENSOR) Dismantle the optical waveguide(s) from the housing of the defective RSH. Install the optical waveguide(s) into RSH-EC.( see chapter 6.3.3 INSTALLING THE OPTICAL WAVEGUIDE) Close all unneeded holes of the junction box by means of dummy plugs.

  • Page 39: Use Of An External Sensor (Option)

    Use of an external sensor (option) Overview It is possible to provide the register sensor RSH-EC with one or two interfaces to allow the use of an external sensor. An BST eltromat camera sensor can also be operated in conjunction with the RSH-EC with the aid of an optional interface.

  • Page 40: Connecting An External Sensor (Rsh-Ec-Fe/-Ef-/E-/-Ee)

    Housing (screen) A.3 Connecting a camera sensor (RSH-EC-CS) The variant RSH-EC-CS can exclusively be used in conjunction with the camera sensor RSC-DI. The M12 plug connector on the front of the RSH- EC-CS is used for connecting the camera sensor. For further information on the camera sensor, please refer to the separate operating manual "CAMERA SENSOR RSC-DI".

  • Page 41: Components Of The Register Sensor

    A.4 Components of the register sensor Most of the components of the RSH-EC variant presented here are identical with those components presented in chapter 6.2. Depending on the variant, one or two interfaces have additionally been mounted for the use of an external sensor (see fig. A2.). Moreover, the variants RSH- EC-CS, RSH-EC-E and RSH-EC-EE are not equipped with a fibre-optical interface.

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