Related Manuals for Renault FLUENCE Z.E.
Summary of Contents for Renault FLUENCE Z.E.
- Page 1 FLUENCE Z.E. – Roadside assistance technician's guide RENAULT FLUENCE Z.E. ROADSIDE ASSISTANCE TECHNICIAN'S GUIDE Network Development Division | February 2012 V3| RENAULT PROPERTY...
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Page 2: Introduction
! act in a way that guarantees the safety of the occupants of the immobilised vehicle. " To identify the lockout methods in force according to the vehicle, consult the Repair Methods on DIALOGYS or on INFOTECH on the internet. (http://www.infotech.renault.com) Network Development Division | February 2012 V3| RENAULT PROPERTY... -
Page 3: Table Of Contents
TOWING OR REPAIRING A BROKEN DOWN FLUENCE Z.E............31/32 REMINDER: TECHNICAL GUIDELINES FOR FLATBED/TOW DOLLY RECOVERY......33/38 EQUIPMENTS, TOOLS AND SPARE PARTS TO CARRY ON-BOARD (Z.E. SPECIFIC) ....39/40 FLOW CHART FOR MAKING TOWING DECISIONS………………………………………………………41/43 Network Development Division | February 2012 V3| RENAULT PROPERTY... -
Page 4: Fluence Z.e. Identification
Blue-tinted front headlights Secondary criteria: & Lower air intake surround same colour as car body Black registration plate surround Blue chrome fog lights or grained black cover plates with 3 small ribs Network Development Division | February 2012 V3| RENAULT PROPERTY... - Page 5 Absence of fuel filler flap on the right rear wing " The name "FLUENCE" present on the rear strip of the vehicle is identical on internal combustion vehicles and electric vehicles. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 6 Warning lights specific to this electric vehicle Warning lights specific to this electric vehicle Fuel saver Battery gauge Electro-technical fault Battery discharged System temperature warning Vehicle connected Vehicle ready, traction active Preconditioning Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 7 FLUENCE Z.E. – Roadside assistance technician's guide c. Identifying characteristics in the engine compartment Engine compartment: Specific stickers on the accessible 400V components Orange 400V cables Network Development Division | February 2012 V3| RENAULT PROPERTY...
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Page 8: Technical Description Of The Fluence Z.e
Vehicle underbody Orange 400V cable Traction battery Aerodynamic casing & Cutout switch Traction battery Connection zone between the cables and the traction battery Network Development Division | February 2012 V3| RENAULT PROPERTY... - Page 9 " The vehicle’s battery is compatible with the Quick Drop system and must never be removed outside approved stations or garages. " RISK OF SERIOUS INJURY OR ELECTRIC SHOCK WHICH MAY RESULT IN DEATH. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 10 " The connections may be damaged in severe impacts. In this case, the potential may no longer be equalised. " RISK OF SERIOUS INJURY OR ELECTRIC SHOCK WHICH MAY RESULT IN DEATH. Orange 400V cable Earth strap Network Development Division | February 2012 V3| RENAULT PROPERTY...
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Page 11: Behaviour To Be Adopted In The Event Of The Vehicle Being Submerged
400V cables, the 400V components or the traction battery directly. " RISK OF SERIOUS INJURY OR ELECTRIC SHOCK WHICH MAY RESULT IN DEATH. Network Development Division | February 2012 V3| RENAULT PROPERTY... - Page 12 " Always take care! Avoid all skin contact with the water pouring from the traction battery when removing the cut-out switch " RISK OF SERIOUS INJURY OR ELECTRIC SHOCK WHICH MAY RESULT IN DEATH. Network Development Division | February 2012 V3| RENAULT PROPERTY...
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Page 13: Operating Procedure On A Vehicle Damaged By Fire
" If it is necessary to touch the damaged orange 400V cables or the 400V components, it is mandatory to wear electrical safety gloves and a face shield Network Development Division | February 2012 V3| RENAULT PROPERTY... -
Page 14: Towing A Fluence
The measurement must be performed between the vehicle's metal chassis and the conductive core of the damaged orange 400V cables. This device must comply with the following standards: European: EN 61 243-3 International: CEI 61 243-3 Network Development Division | February 2012 V3| RENAULT PROPERTY... - Page 15 " Separate the supply sources (see pages 19 to 24) " Lock the supply sources (see page 24) " Verify the absence of voltage (see page 24) " "VEHICLE ELECTRICALLY SAFE" sign (see pages 25 to 27) Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 16 Switch off the ignition using the key, then remove the key (image$). Place the gear selector lever in the P (park) position. The drive wheels are then locked mechanically (image%) (to unlock the gear selector, see page 28). Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 17 " Electrical safety gloves must be worn when disconnecting a charging vehicle as part of this procedure. Standard charging lead Charging lead for occasional use Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 18 Wear electrical safety gloves and a face shield If possible, cut the power supply to the charging socket to which the Fluence Z.E.is connected. Disconnect the charging lead on the power supply side. If the charging lead cannot be disconnected on the power supply side, disconnect the lead from the vehicle.
- Page 19 Complete the lockout sheet (see page 27) Locating the traction battery cutout switch: The traction battery cutout switch is located behind the vehicle's right rear wheel. The traction battery cutout switch. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 20 To unlock the slide, press the clip and slide the part. Bottom view of the vehicle on the right rear Unlocked position. Focus on the cover Push the cover to release the two lugs from the panel support. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 21 & & & & & Illustration showing the fitting of the lockout padlock and tool on the traction battery: ! Fit the lockout padlock and tool (see on-board tools page 40) Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 22 Procedure (refer to the Repair Manual for more details): Wear electrical safety gloves and a face shield Make sure the ignition is off. Disconnect the negative (-) and positive (+) terminals on the 12V battery. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 23 60 volts (active), the 400V circuit is not electrically safe. Separate and make safe the 400V connector on the 400V traction battery charger (circled in light blue on picture page 24). Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 24 (see illustration above, connector circled in blue) Close the traction battery cutout switch cover (do not reconnect the traction battery cutout switch) • • Remove the electrical safety gloves and the face shield Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 25 It is designed to prevent those not qualified to work on an electric vehicle from entering the work area. For example, it warns the driver, passengers and others of the danger and to stay away. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 26 Position this sign at the front and rear of the work area (on the instrument panel and the rear screen, visible from the outside). It informs those qualified to work on an electric vehicle of the safety status. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 27 ! Place the sheet on the instrument panel; it is integral to the vehicle. Reminder: if an external company is operating on the vehicle, the double lockout/tagout procedure must appear on this sheet. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 28 N, neutral. ! Insert an object in the hole ! Press the shaft and the unlocking button the lever at the same time. ! Move the lever to position N, neutral. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 29 Weight on RR Total weight axle axle FLUENCE ZE 730 kg 845 kg 1575 kg Unladen kerb weights without driver; approved values may differ very slightly from the actual values. Dolly Dolly Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 30 – Roadside assistance technician's guide m. Securing the vehicle " Do not install the vehicle securing elements: under the routing elements for the orange 400V cables, • under the traction battery. • Prohibited securing zone Network Development Division | February 2012 V3| RENAULT PROPERTY...
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Page 31: Towing Or Repairing A Broken Down Fluence Z.e
" PEB: Power Electronic Box, transforms 400V direct into 400V alternating and 12V direct " EMR: Electric Motor Reducer, single gear reducer " Air conditioning compressor " Heating " 400V battery Network Development Division | February 2012 V3| RENAULT PROPERTY... - Page 32 Weight on RR Total weight axle axle FLUENCE ZE 730 kg 845 kg 1575 kg Unladen kerb weights without driver; approved values may differ very slightly from the actual values. Dolly Dolly Network Development Division | February 2012 V3| RENAULT PROPERTY...
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Page 33: Reminder: Technical Guidelines For Flatbed/Tow Dolly Recovery
Engage a gear on the damaged vehicle • Secure the vehicle during transportation by attaching it to the cable under slight tension • Secure the damaged vehicle on the bed as shown below Network Development Division | February 2012 V3| RENAULT PROPERTY... - Page 34 • ferry-type straps, which must be fixed to the bed using the holes or rings and hooks provided. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 35 One strap is fixed to the floor of the recovery vehicle and placed around the edge of the tyre on a rear wheel of the vehicle being transported • One strap is fixed to the front towing point of the vehicle being transported and to the floor of the recovery vehicle. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 36 (ferry- type) and fixed to the recovery vehicle's conveyor track. This system allows the transported vehicle's suspension to move freely. Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 37 350 mm (see illustration page 36) • Secure the broken down vehicle on the tow dolly (see illustration page 38) • Affix the legally required signs to the rear of the vehicle being recovered Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 38 " Illustration showing methods of securing on a tow dolly recovery vehicle: • Never tow a vehicle without strapping the wheels. Ferry type Standard tow tow dolly dolly strap Network Development Division | February 2012 V3| RENAULT PROPERTY...
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Page 39: Equipments, Tools And Spare Parts To Carry On-Board (Z.e. Specific)
Powder, (ABC or BC) water spray with additive or CO2 extinguisher • Dollies X2 • Wide adhesive insulating tape (scotch) " Spare parts and diagnostic tools • Standard charging lead 1 • Charging lead for occasional use 2 Network Development Division | February 2012 V3| RENAULT PROPERTY... - Page 40 – Roadside assistance technician's guide Non-exhaustive list and part numbers of tools and equipment required for breakdown and recovery operations To find catalogues, Special Tooling, Garage Equipment and Workshop Products, consult the INFOTECH site. (http://www.infotech.renault.com) Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 41 FLUENCE Z.E. – Roadside assistance technician's guide Flow chart 1 – CALL CENTER ASSISTANCE OPERATIVE OR RENAULT DEALERSHIP (Identify the type of incident and implement the appropriate resources so that the customer remains mobile) ROADSIDE OPERATION ON AN ELECTRIC VEHICLE...
- Page 42 Visual identification TOW the vehicle to a potential risks: TOW the vehicle to a charging station -Inspect traction battery Renault Z.E. Expert -Inspect service battery dealership -Inspect cables connectors -Inspect electric power unit Leave vehicle in the marked - ...
- Page 43 Monitor vehicle battery throughout the transport operation Leave vehicle in the marked and dedicated parking area (loading, transport, unloading, parking). of the Z.E. Expert dealership END OF OPERATION Network Development Division | February 2012 V3| RENAULT PROPERTY...
- Page 44 FLUENCE Z.E. – Roadside assistance technician's guide RENAULT FLUENCE Z.E. ROADSIDE ASSISTANCE TECHNICIAN'S GUIDE Network Development Division | February 2012 V3| RENAULT PROPERTY...