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AUTO PURE WATER PURIFIER
WA / WC / WB / WG SERIES
WA301/311 Series
WC301/311 Series
WB301/311 Series
WG301/311 Series
INSTRUCTION MANUAL
- FIRST EDITION –
•
Thank you for purchasing WA / WC / WB / WG Series Auto Pure
Water Purifier of Yamato Scientific.
•
To use this unit properly, read this "Instruction Manual" thoroughly
before using this unit. Keep this instruction manual around this unit
for referencing at any time.
WARNING: Carefully read and thoroughly understand the important
warning items described in this manual before using this unit.
Yamato Scientific America Inc.
MODEL
Santa Clara, CA
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Table of Contents
Related Manuals for Yamato WA Series
Summary of Contents for Yamato WA Series
- Page 1 - FIRST EDITION – • Thank you for purchasing WA / WC / WB / WG Series Auto Pure Water Purifier of Yamato Scientific. • To use this unit properly, read this "Instruction Manual" thoroughly before using this unit. Keep this instruction manual around this unit for referencing at any time.
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Page 2: Table Of Contents
CONTENTS ♦ HEALTH AND SAFETY……………………………………………………………..♦ SYSTEM OVERVIEW ……………………………………………………...…….……. ● ……………………...……………………………………..FLOW DIAGRAM ♦ MODEL TYPES ……………...………………………………………………………… ♦ MODEL CONFIGURATION ……………………………………………...…………… ● ………...………………………………....MODEL & VOLTAGE OPTIONS ♦ INSTALLATION ……………………..……………………………………………..♦ SYSTEM CHECKLIST …………………………...…...……………………….... ♦ INSTALLATION ……………………...…...………………………….………………... ● SYSTEM WALL MOUNT INSTRUCTION ….……………………………………..●... -
Page 3: Health And Safety
HEALTH AND SAFETY Installation and service of the equipment should be performed by authorized and trained personnel. Safety measures and local guidelines must be followed. Use good practices wearing personal protective equipment (PPE) during the installation and service of the equipment. -
Page 4: System Overview
SYSTEM OVERVIEW The Auto Pure Lab water system delivers Type 1, 18 MΩ quality water on demand. Water is purified in a staged process consisting of high-purity ion exchange resins to remove dissolved minerals and internal recirculation to maintain purity. At discharge, a final 0.2µm filter removes particulates and bacteria to attain CLSI / ASTM Type 1 water specifications. -
Page 5: Model Types
MODEL TYPES... -
Page 6: Model Configuration
MODEL CONFIGURATION Countertop Remote Configuration MODEL OPTIONS ARI-PHADG - Dispensing Gun with 0.2 micron Final Filter – Factory Installed option. Recirculating gun mounted on the side of the unit with approximately 5 feet of span. User manually dispenses water. Option not available with remote configuration ARI-PHADF - Direct Feed –... -
Page 7: Installation
INSTALLATION REQUIREMENTS It is recommended to review the pre-site requirements before proceeding with the installation. Read through the entire manual prior to the start of the installation. Read through the entire manual prior to the start of the installation. Review all paperwork of items that have been ordered and compare to the items that have shipped. -
Page 8: System Checklist
SYSTEM CHECKLIST Special care should be used for shipping and delivery of these systems. Similar care should be considered when removing the system from the box. Items should be inspected and itemized upon removal to ensure they have not been damaged in transit. Immediately report any noticeable damage to shipping carrier. - Page 9 SYSTEM CHECKLIST & UNPACKING GUIDE Drain Fitting – ¼ MNPT x HB 6 feet of 3/8” OD Tube for inlet 6 feet of 3/8” Hose for Drain Connection Final Filter (if ordered) Recommended Items needed for Installation (2) 3/8” Quick Connection Isolation Valve for upstream isolation and depressurization (not included) 0-100 psi pressure gauge (300 grade stainless steel) for diagnostics (not included) Tube Cutter...
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Page 10: Installation
INSTALLATION SYSTEM WALL MOUNT INSTRUCTION Wall mount must be capable of supporting a minimum weight of 50 lbs. (22.7 kg). The wall mount bracket has holes on 16” centers to be secured to studs. If studs are not available, a plywood sheet mounted to the wall is recommended. Make sure holes are level. -
Page 11: Remote Configuration Instruction
INSTALLATION REMOTE CONFIGURATION – CONTROL UNIT WITH ARM Control Module with Arm Maximum weight requirement for reticulating control arm is 30 lbs. For wall mount of control arm make sure that a stud or plywood backing is used for proper mounting. Remove plastic screw covers from Arm Using a level and measuring tape, mark three holes as shown. -
Page 12: Electrical Connections
INSTALLATION REMOTE CONFIGURATION – CONTROL UNIT WITH ARM Remote dispense electrical connection: Rotate connector to align tabs on umbilical plug with slots on Phoenix socket and then insert plug. Repeat with the outer locking sleeve. When slots and tabs are aligned, push and turn to lock connector in place. ELECTRICAL CONNECTION Power switch is located on left side of system. -
Page 13: Factory Installed Options
FACTORY INSTALLED OPTIONS ULTRAVIOLET LIGHT (WC & WG SERIES) The UV system is designed to reduce bacteria and oxidize Total Organic Carbon (TOC). The bulb produces a dual wavelength of 185 / 254 nm and will irradiate the water. The UV bulb is protected with a quartz sleeve within the stainless steel chamber. - Page 14 FACTORY INSTALLED OPTIONS ULTRAFILTRATION (WB & WG SERIES) The Ultrafiltration (UF) module is designed to remove bacteria, endotoxin, and RNase/DNase enzymes. The filter is part of the recirculation loop and is installed in the system prior to shipment. The UF is located behind left side panel mounted in the vertical position.
- Page 15 FACTORY INSTALLED OPTIONS ULTRAFILTRATION (WB & WG SERIES) Recirculating Dispensing Gun The dispensing gun option is factory installed using concentric, coiled tubing to send flow to the gun and back through the inner tube to keep the water recirculating. The gun is actuated with a lever and water is dispensed through a supplied 0.2-micron capsule filter.
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Page 16: Home Screen Overview
HOME SCREEN OVERVIEW 1. DISPENSE Press to toggle dispensing of water 2. BATCH Press to display the BATCH SELECT menu 3. MENU Press to display main menu 4. CONSUMABLE REPLACEMENT & HEALTH Displays current status of consumables: • Green – Full life •... -
Page 17: System Hardware Overview
SYSTEM HARDWARE OVERVIEW CONDITIONING PACK LEVER DUAL CONDITIONING CART DRAIN CONNECTION CONTROL PANEL DISPENSE PORT WITH FILTER POLISHING CART LEVER POLISHING CART 1. POLISHING CARTRIDGE 2. DUAL CONDITIONING CARTRIDGE 3. SUB-MICRON FINAL FILTER... -
Page 18: Commissioning & Start Up
COMMISSIONING AND START UP Feedwater - It is recommended to use reverse osmosis, deionized, or distilled water sources. Make sure all pretreatment piping and systems have been properly flushed and free of contamination. A mini-mum of 30 psi feed is required and at least 30 liters of a water source. The Phoenix system cannot use a gravity fed pretreatment therefore, a delivery pump may be required. - Page 19 COMMISSIONING AND START UP Polishing Cartridge Installation 1. Remove plastic plugs from the top of the cartridge pack 2. Open the right white door and lift the lever on the right side of the mechanism. 3. Insert the cartridge with connections facing into the system. Label should be facing out.
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Page 20: Operation Procedures
OPERATION PROCEDURES Initializing the System for the First Time Note: This is for the first-time set-up only. In the on-screen directions you will be skipping steps that would normally be required during consumable replacement. Note: Some steps are applicable only to individual models. If your specific model does not have a UV bulb and/or Ultrafilter, these components will be greyed out on the Home Screen Display. - Page 21 OPERATION PROCEDURES WARNING! Failure to vent air from UF may affect performance, increase pump noise, and cause pack leaks. To Activate the UV Bulb for WC and WG Models: • The UV Bulb will be factory installed. The bulb will need to be activated on this initial start-up, which will set the installation date. From the Home Screen, press and hold the UV Bulb icon.
- Page 22 OPERATION PROCEDURES To Activate the Filter Packs for All Models: FOR WG AND WC SERIES USING THE ULTRAFILTER, AIR MUST BE BLED AS CONDITIONING AND POLISHING CARTRIDGES ARE INSTALLED. • From the Home Screen, press and hold the CONDITIONING icon. Press NEXT to continue. - Follow instructions displayed.
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Page 23: Normal Operations
OPERATION PROCEDURES Normal Operations Resistivity display will flash during the 2-hour initial rinse. After completion, the system enters Polishing mode for 10 minutes in which the inlet solenoid is open, and the pump is on. The UV bulb is also on if equipped. UV LED light by the dual conditioning cartridge will provide feedback when the UV bulb is on. - Page 24 OPERATION PROCEDURES Final water quality after the Polishing filter (resistivity) is shown on the Home Screen. The value is shown against a white background. Resistivity at the output of the conditioning pack can be displayed by pressing the resistivity value. The display will change to a purple colored background indicating the value of the conditioning pack.
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Page 25: Dispensing Operations
OPERATION PROCEDURES Direct feed operation (If equipped): The system is equipped with a pressure switch that senses downstream water demand. When this occurs, the system enters direct feed mode and Direct Feed will display. The inlet solenoid and pump will come on and remain running. The system will monitor the direct feed pressure and will enter Polishing mode when demand stops for more than one minute. - Page 26 OPERATION PROCEDURES Batch Dispense Batch Dispense Button Batch Home Screen -- Six Volumetric Settings The system comes with six batch buttons that can be programmed by the user. Batches 1 and 2 are factory set to 500 and 1000 ml, however, they can be changed. By pressing the three droplet dispense button, it will automatically take you to the “Batch Home Screen”.
- Page 27 OPERATION PROCEDURES The Batch selection screen will allow the user to enter in the desired amount of volume in milliliters. The volume amount can be entered by pressing the dispense volume field or by pressing “Modify”. Using the numeric keypad, enter in the desired amount of milliliters and press “ENT”. This will take you back to the program screen.
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Page 28: Main Menu - Service Configuration
MAIN MENU – SERVICE CONFIGURATION Service The service tab provides the user step by step instruction on replacement of the consumables, sanitization, and the ability for advanced service tasks for troubleshooting components and resistivity calibration. The service operation is split into two different screens. Screen #1 provides details on component replacement and sanitization. -
Page 29: Configuration Menu
CONFIGURATION MENU Resistivity Alarm Setup The system measures resistivity at two points: after the conditioning cartridge (R1) and after the polishing cartridge for final resistivity (R2). The set points help to establish the status bar transition from green, to yellow and red. - Page 30 CONFIGURATION MENU Recirculation Adjustment The system is designed to turn on and off at different intervals depending on the condition or if any service has been performed. For initial startup or when a service activity has been done, the unit will go into an “Initial Rinse” phase where continual recirculation occurs. The default Initial Rinse is 120 minutes.
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Page 31: System And Information & Event Logs
SYSTEM INFORMATION & EVENT LOGS The system provides the user relevant system information to include model number, serial number and loaded software version. Event logs show the Maintenance Log and Alarm Log with a description and date stamp. User can toggle up and down to view the full list. -
Page 32: Maintenance
MAINTENANCE Routine preventive maintenance is recommended for optimum performance and to maintain system integrity. Below are the recommended replacement intervals for the consumables. PART NUMBER DESCRIPTION FREQUENCY Conditioning cartridge ARI-PX135001 or ARI-PX135002 Semi-annually Polishing Cartridge Semi-annually ARI-PX115103 or ARI-PX115104 0.2. micron capsule filter Semi-annually ARI-PF006402 or ARI-PF007101 Ultrafilter... -
Page 33: Health Status
HEALTH STATUS All Models Cartridge life is determined by a combination of elapsed time since installation and/or water resistivity. The point at which the conditioning pack and polishing filter transition from green health status to yellow can be adjusted. See the table below for default health meter resistivity settings: CARTRIDGE RESISTIVITY HEALTH METER COLOR... - Page 34 HEALTH STATUS Ultrafilter life is estimated at 1 year of normal use from date of installation. The Ultrafilter health meter on the HOME SCREEN displays the proportional remaining life over this time period as shown below: LIFE REMAINING HEALTH METER COLOR >...
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Page 35: Consumable Replacement
CONSUMABLE REPLACEMENT The system has easy instructions to guide the user through each step of the consumable replacement process. There are two ways to get access to the instructions for replacing the consumables. The conventional menu method would be: MENU SERVICE =>... - Page 36 CONSUMABLE REPLACEMENT The screens below provide the details on the replacement instructions for each of the consumable.
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Page 37: Filter Detection And Leak Detection Errors
FILTER DETECTION AND LEAK DETECTION ERRORS Filter Pack Error To ensure that cartridges are not removed during operation, a safety switch has been installed for both the conditioning cartridge and polishing cartridge. This switch is located behind the conditioning and polishing cartridge. When a cartridge is not installed correctly or if the cartridge is removed without using the software instructions, an error will be displayed, and the system will shut down. -
Page 38: Sanitization
SANITIZATION Sanitization is performed by circulating a chlorine dioxide (ClO ) solution throughout the system in three sequential cycles of 10-minute dwell (standby) and 5-minute recirculation. A sanitization kit is installed that contains the ClO in deactivated, packet form sealed inside a polishing filter housing. - Page 39 SANITIZATION Installation of the Bypass Tube Lower the conditioning pack lever to expose the connectors and position the bypass tube. The Locking tabs on the bypass tube fittings should be facing outward towards you. Insert one side of the bypass tube into the connector until the locking tab snaps into position.
- Page 40 SANITIZATION Proceed to remove the orange plugs of the sanitization cartridge and install in the polishing cartridge location. Install the sanitization cartridge into the polishing cartridge position. Lock the lever into position Proceed to screen 4 and purge air out of system and allow water to enter the sanitization cartridge to begin the chlorine dioxide reaction.
- Page 41 SANITIZATION Run water from the sink when disposing of the water sample to minimize odor. When the cycle ends, follow instructions to dispense 2 – 4 liters of water to drain. Wearing gloves, take an additional water sample from the drain tubing into a small, clean container as above and use the blue vial low range test strips to confirm <10 ppm of chlorine.
- Page 42 SANITIZATION NOTE: Dispose of the polishing filter by emptying into a sink while flushing with tap water or by replacing the orange plugs and discarding. In this case no additional precautions are required. If emptying, replace orange plugs before discarding. After the Sanitization is complete, replace all of the o-rings supplied with the sanitization kit.
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Page 43: Troubleshooting
TROUBLESHOOTING REMEDY SYMPTOM CAUSE Check that the unit is plugged into a live outlet. No power to the unit or unit in Check to see if GFI outlet is blown. Display is off Stand By mode Check the unit’s fuse – replace it if it is blown. An electrical short exists in the Return the unit to the factory for repairs or have Unit blows... - Page 44 TROUBLESHOOTING REMEDY SYMPTOM CAUSE Air pocket by probe Dispense water to remove air and monitor resistivity change Loose probe wire Inspect wire to make sure they are properly installed in terminal connections Fouled probe With the use of a resistivity cell block, remove No Resistivity the probe connection and install the block.
- Page 45 TROUBLESHOOTING REMEDY SYMPTOM CAUSE The point of use 0.2 micron filter Bleed the filter by opening the bleed valve and Air is getting is bound with air. allowing water to flow until all air is expelled. trapped in the The 0.05 micron filter is bound Bleed the filter by opening the bleed valve and system.
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Page 46: System & Consumables
SYSTEM AND CONSUMABLES PART NUMBER MODEL DESCRIPTION WA301B Benchtop or wall mount base system, 120V/60Hz WA311B Benchtop or wall mount base system, 220V/50Hz WA301R Remote Dispense Configuration base system, 120V/60Hz WA311R Remote Dispense Configuration base system, 220V/50Hz WC301UVB Benchtop - with UV Oxidation Lamp installed, 120V/60Hz WC311UVB Benchtop - with UV Oxidation Lamp installed, 220V/50Hz WC301UVTB... - Page 47 SYSTEM AND CONSUMABLES PART NUMBER FACTORY INSTALLED OPTIONS ARI-PHADG Dispensing Gun Option ARI-PHADF Direct Feed Option ARI-PHAWB Wall Mount Bracket ARI-PHATOC TOC Monitor PART NUMBER CONSUMABLES AND CARTRIDGES ARI-PX135001 Dual Conditioning Cartridge for RO Feed ARI-PX135002 Dual Conditioning Cartridge for Tap Water / Service Deionization Feed ARI-PX115103 Polishing Ultrapure Cartridge ARI-PX115104...
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Page 48: Spare Part Details & Diagram
SPARE PART DETAILS & DIAGRAM ITEM # PART NUMBER PARTS DESCRIPTION ARI-PHR016 Flow Meter ARI-PHR005 Inlet Solenoid Valve, 24V ARI-PHR011 Outlet Solenoid Valve, Teflon Diaphragm Seal, 24V ARI-1280051 Back Up Battery ARI-1500002 Touch Screen Display Module (Preprogramed) ARI-1500008 250 mAmp Fuse ARI-1280053 24 V Power Fuse, 1.6A ARI-1500018... -
Page 49: Dimensional Drawings
DIMENSIONAL DRAWINGS... - Page 50 DIMENSIONAL DRAWINGS...
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Page 51: Pre-Installation Checklist
PRE-INSTALLATION CHECKLIST... -
Page 52: After Service & Warranty
This product warranty does not apply to products purchased from unauthorized resellers/distributors. Yamato reserves the right to inspect the product under claim before having an obligation to repair or replace the defective unit covered by this warranty. All costs of shipping to Yamato for inspection shall be borne solely by the purchaser. - Page 53 In Case of Request for Repair If the failure occurs, stop the operation, turn OFF the power switch, and unplug the power plug. Please contact the sales agency that this unit was purchased, or Yamato Scientific's sales office. ◆ Model Name of Product <...