Wottan motor REBBE 125 User Manual
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Wottan motor REBBE 125 User Manual

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USER MANUAL
REBBE 125cc
Wottan Motor

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  • Page 1 USER MANUAL REBBE 125cc Wottan Motor...
  • Page 2 Welcome to Wottan Motor Dear owner: Congratulations on your choice of a REBBE 125 model and thank you for your trust in us. In order to operate your vehicle safely and to keep it in perfect condition at all times, we recommend that you carefully read the instructions in this manual and follow the stipulated maintenance procedures.

  • Page 3: Table Of Contents

    Fuel tank cap ............. 27 Warranty............58 Gear lever ............28 Wear parts list ........... 60 Exclusions ............62 STANDS Inspection plan ..........68 Side stand ............30 Maintenance table ..........70 Exhaust system ..........31 Revision table ........... 72 Wottan Motor Page...

  • Page 4: Introduction

    INTRODUCTION WOTTAN MOTOR has designed, tested and produced this motorbike using the most advanced technology in order to offer you a safe and enjoyable ride to provide you with a pleasant and safe ride. Your Wottan will provide you great moments of fun while being a practical, safe and economical means of transport.
  • Page 5 NOTICE Important instructions and precautions to avoid damage to the vehicle. Failure to observe these instructions may result in the voiding of the warranty. NOTE Special instructions for better handling during operation, inspection adjustments and service activities. Wottan Motor Page...

  • Page 6: Security Check

    WARNING This owner’s manual contains important instructions for your safety and the operation of your motorbike. Please read it carefully, as careful driving in combination with regular care and maintenance helps to maintain the value of the motorbike and is one of the prerequisites for claiming warranty care. Please be advised, of course, that it is neither practical nor possible to warn you of all the dangers associated with the operation, handling or maintenance of your vehicle.
  • Page 7 The vehicle is equipped with a catalytic converter, this causes extremely high temperatures in the exhaust system (risk of burns). Make sure that you are not in contact with flammable materials while driving or when stationary or parked! Wottan Motor Page...
  • Page 8 WARNING For your safety, only use original accessories or products approved and certified by Wottan Motor. WOTTAN MOTOR is not responsible for any damage caused by non-approved accessories. NOTE Our approved products and accessories are available at all authorised points of sale and in our website www.

  • Page 9: Safe Driving Recommendations

    On wet roads or in the presence of loose gravel, be aware that your stability and braking power are limited by the grip of the wheels on the road surface and the distance may be greater. Drive economically and be environmentally friendly Wottan Motor Page...
  • Page 10 Fuel consumption, environmental pollution and wear and tear on the engine, brakes and tyres depend on a number of factors. At idle, the engine needs time to warm up to an optimal operating temperature. However, in the warm-up phase, pollutant emissions and the level of wear and tear are very high. Therefore, it is best to start driving immediately after starting the engine gently and without forcing the engine until it reaches optimum operating temperature.
  • Page 11 Also, during the first 500 km of the unit as well as when changing discs or pads there is an adaptation period during which the components adjust and gradually increase their efficiency. Wottan Motor Page / 11...
  • Page 12 Dirty brakes When driving in less than optimal road conditions (mud, rain, oil, grease, etc.), the braking system’s capacity may be reduced. WARNING In these circumstances use the brakes with caution until they are clean, the braking distance may be increased. Pad wear increases with dirty brakes! NOTE Be sure to practice braking for emergency situations, but do so in a situation that will not put yourself or others...
  • Page 13 Wottan Motor Page / 13...

  • Page 14: Running-In

    SAFETY > RUNNING-IN Running-in instructions for engine and transmission CAUTION Excessive engine speed during the running-in period increases engine wear and reduces engine life by up to 50%. Any engine faults during the running-in period must be reported immediately to an official service centre. NOTE During the running-in period, drive smoothly but vary the engine speed frequently.
  • Page 15 New brake pads must be used and will not have their full frictional power until after 500 km of use. The effect of reduced braking power can be compensated by increased brake lever pressure. During this period, avoid unnecessary heavy braking actions. Wottan Motor Page / 15...

  • Page 16: Vehicle Identification

    VEHICLE IDENTIFICATION The vehicle has three forms of identification: nameplate, the chassis number and the engine number. Nameplate The metal nameplate is located on the right chassis tube and shows the main technical parameters, the manufacturer and the production date of the motorbike. Chassis number The chassis number (VIN) is located on the chassis up tube.
  • Page 17 Wottan Motor Page / 17...

  • Page 18: View From The Right Side

    VEHICLE IDENTIFICATION > VIEW FROM THE RIGHT SIDE 1. Speedometer 2. Front brake lever 3. Ignition and steering column lock 4. Spark plug 5. Fuel tank 6. Air filter 7. Battery 8. ECU 9. Rear lights 10. Number plate light 11.
  • Page 19 Wottan Motor Page / 19...

  • Page 20: Operation

    LOCK > OPERATION WARNING Do not switch off the ignition while driving. NOTES Keys With the motorbike you get two ignition keys indefinitely. Keep the spare key in a safe place. NOTES Position “ ” (OFF) All circuits are switched off and the key can be removed. Position “...
  • Page 21 Wottan Motor Page / 21...

  • Page 22: Dashboard Elements

    DASHBOARD > ELEMENTS User Manual Wottan Rebbe 2023 Page...
  • Page 23 3. Engine lamp Illuminates when there is an anomaly in the injection system. If this happens, slow down and take your vehicle to a Wottan Motor Service Centre. 4. Reserve warning lamp When the fuel indicator (lower) is flashing. It means that you are using reserve fuel (about 1 litre). Immediately go to the nearest petrol station.
  • Page 24 WARNING Fuel is highly flammable and may explode. Do not smoke or bring any type of fire near the fuel tank. Fuel expands under the influence of heat and sunlight. Therefore, never fill the tank to the top. Never fill the tank while the engine is running. 5.
  • Page 25 7. Tachometer (Revolution counter) Indicates the rotational speed of the engine in number of rpm. 8. Speedometer Indicates the cruising speed in km/h. Wottan Motor Page / 25...

  • Page 26: Instrumentation Left Handgrip

    INSTRUMENTATION LEFT HANDGRIP INSTRUMENTATION RIGHT HANDGRIP 1. Grip handle 7. Engine switch 2. Clutch control lever When the switch is in position , the engine can be started 3. Light indicator When the switch is in position , the engine cannot High beam or main beam be started Low beam...

  • Page 27: Fuel Tank Cap

    Do not overfill the tank. Never splash fuel on a hot engine. Fuel must not be left in the top of the tank, or the fuel may overflow when the temperature rises and expands, causing danger. During refuelling, turn the engine off and turn the key to the OFF position. Wottan Motor Page / 27...

  • Page 28: Gear Lever

    GEAR LEVER The motorbike is fitted with a 6-speed gearbox. The gear lever (1) is connected to a gear mechanism (gearbox). After selecting a gear, the gear lever returns to the initial position so that the next gear can be selected. Neutral gear is between first gear (down) and second gear (up).
  • Page 29 Rear brake pedal (2) Press this pedal to apply the rear wheel brake, and the brake indicator light comes on. Wottan Motor Page / 29...

  • Page 30: Stands Side Stand

    STANDS > SIDE STAND NOTE The motorbike is equipped with a side stand switch. -If the stand is extended, the engine switches off and will not start. - Before unfolding the side stand with your left foot the engine must be switched off. - Once the side stand is extended (1) Slowly tilt the motorbike to the left until the weight is fully on the stand.

  • Page 31: Exhaust System

    - Park the vehicle where pedestrians or children cannot touch the exhaust system. - Make sure the exhaust system has cooled down before performing any maintenance work. Wottan Motor Page / 31...

  • Page 32: Driving Instructions Braking

    DRIVING INSTRUCTIONS > BRAKING Disc brakes with combined braking system (CBS) are available. The Combined Braking System (CBS) means that when the rear brake pedal is depressed, the rear brake and front brake operate at the same time. This system allows the rider to use only the rear brake more safely. Of course, in case of emergency, the rear and front brake must be used at the same time, which ensures sufficient braking force.
  • Page 33 Wottan Motor Page / 33...

  • Page 34: Basic Concepts For Safe Driving

    BASICS FOR SAFE DRIVING Before driving, be sure to carefully review the following points. Never ignore the importance of inspection. WARNING If this is your first time riding this type of motorbike, it is advisable to practice riding in private or lightly trafficked areas until you are completely familiar with the handling and operation of the motorbike.
  • Page 35 If the engine does not start after 5 seconds, wait 10 seconds before making another attempt to avoid damaging the battery. A motorbike that has not been used for a long time and poorly atomised fuel can cause starting difficulties. In this case, do not twist the throttle grip, but repeat the start. Wottan Motor Page / 35...
  • Page 36 WARNING Never run the engine in a room with little or no ventilation. This is because carbon monoxide gas is poisonous. Never leave the motorbike unattended with the engine running. Caution Do not leave the engine running for long periods of time without riding, or the engine may overheat causing damage to the internal parts or chrome plating of the exhaust system.
  • Page 37 2. To change from a high gear to a low gear, check the speed in a safe speed range before changing gear. Otherwise, sudden deceleration (sudden increase in engine speed) may occur. engine speed), which may result in gear shocks, wear of parts or vehicle imbalance. imbalance of the vehicle. This is dangerous. Wottan Motor Page / 37...
  • Page 38 Driving up a hill - When riding up a steep hill, the motorbike may slow down due to insufficient power. Then immediately shift down to a lower gear to allow the engine to operate in a normal power range. Be careful to shift gears quickly to maintain proper motorbike momentum.
  • Page 39 Remember to shift into neutral before starting the engine. Turn the ignition switch to the OFF position to turn the engine off. Remove the key from the ignition switch. Lock the steering for safety. Wottan Motor Page / 39...

  • Page 40: Maintenance Instructions Maintenance And Cleaning

    MAINTENANCE INSTRUCTIONS > MAINTENANCE AND CLEANING NOTE CAUTION Your service point will normally help you to keep your Do not use steam jet or high pressure washer guns! unit in perfect condition. Adherence to the maintenance schedule is a Such devices can damage the optics, dashboard, condition of maintaining the vehicle warranty.
  • Page 41 As a precaution, (especially in winter), care for parts Care for parts susceptible to corrosion with an anti- susceptible to corrosion with anti-rust products. corrosion agent. CAUTION Never use paint polish on plastic parts. Wottan Motor Page / 41...

  • Page 42: Wheel Rims And Storage

    MAINTENANCE INSTRUCTIONS > WHEEL RIMS AND STORAGE Wheel rim maintenance Storage If the motorbike is not used for a long period of time, - Clean the motorbike. it is recommended that the motorbike be supported - Remove the battery. on the centre stand so that its weight does not rest Observe the maintenance instructions.
  • Page 43 - Clean the motorbike. - Fit the charged battery. - Preserve the battery terminals with terminal grease. - Check/adjust tyre pressure. - Check brakes. - Perform activities according to inspection plan. - Perform safety checks. Wottan Motor Page / 43...

  • Page 44: Technical Changes, Accessories And Spare Parts

    Modifications and/or the installation of accessories not authorised by Wottan Motor S.L. may result in the loss of the vehicle’s Warranty. CAUTION We recommend using only original accessories and spare parts for our motorbikes.

  • Page 45: Engine Oil

    The lubricant should be replaced after 1000km or approximately one approximately one month the first time, then every 3000km thereafter. every 3000km thereafter. The oil volume is 850 ml for the replacement or 1300 ml after overhaul. Wottan Motor Page / 45...
  • Page 46 - Place the motorbike on the centre stand. - Remove the oil plug from the dipstick (1) (located on the lower right-hand side of the oil sump). - Remove the drain plug (2) from the strainer cover on the bottom of the engine to drain the oil. CAUTION Checking the oil while the engine is cold can lead to an erroneous measurement.
  • Page 47 - Start the engine and let it idle for several seconds. - Switch off the engine and wait one minute before checking the oil level in the engine oil window. If the oil level is below the “F” line, refill until it reaches “F”. Wottan Motor Page / 47...

  • Page 48: Air Filter

    MAINTENANCE INSTRUCTIONS > AIR FILTER If the air filter element is obstructed by dust, power output may be reduced and intake resistance may increase; fuel consumption will also increase. Therefore, the air cleaner element should be checked and cleaned every (see maintenance table), as indicated below.

  • Page 49: Tyre Condition

    1.6 mm or less, it is advisable to replace the clincher tyre. When the tread depth of the rear wheel is reduced to 2 mm or less, replace the tyre with a new tyre. Wottan Motor Page...

  • Page 50: Battery

    MAINTENANCE INSTRUCTIONS > BATTERY WARNING FIRST AID Always wear protective glasses when handling a If acid comes in contact with an eye, immediately battery. wash the eye with cool water for several minutes. Keep children away from acids and batteries. Then immediately call a doctor.
  • Page 51 The charging current (in amperes) must not exceed 1/10° of the battery capacity (Ah). The battery must not be charged quickly. The battery may only be charged with a special charger approved for MF batteries. Wottan Motor Page / 51...

  • Page 52: Technical Data

    TECHNICAL DATA ENGINE 1P58MI-3 Engine type Single-cylinder, 4 strokes Construction 124,2 cm³ Displacement φ58 mm Bore 47 mm Stroke 12:01 Compression ratio Liquid cooling Cooling 10 kW at 8.750 rpm Max. net power output 11.0 Nm at 8.000 rpm Max. net torque Transistorised ignition system with electronic ignition control (ECU) Ignition system NGK CR9E...

  • Page 53: Transmission And Chassis

    TRANSMISSION Clutch Oil-immersed multi-plate clutch Transmission Chain with gearbox, 6-speed CHASSIS Motorbike version C5-TR125 ( REBBE 125 ) Front suspension system Convencional fork Rear suspension system Single shock absorber with swining arm Front tyre 110/70 R 17 Rear tyre 150/70 R 17...

  • Page 54: Lubricants And Operating Fluids

    LUBRICANTS AND OPERATING FLUIDS Fuel tank capacity 14.5 litres Fuel Unleaded fuel min. 95 octane Engine oil SAE15W-40 Filling quantity 1300 ML ELECTRICAL EQUIPMENT Battery 12V 7Ah gel battery Fuse Headlamp Low beam/High beam 12V 7.5W/8W Position light LED 12V 2.6W Speedometer lights LED 12V 0.1W Indicator of control lights and high beam...

  • Page 55: Dimensions And Weight

    DIMENSIONS AND WEIGHTS Overall length 2.070 mm Handlebar width 818 mm without mirrors Maximum height 1.330 mm without mirrors Wheelbase 1.425 mm Seat height 810 mm Wet weight 155 kg Maximum speed 110 km/h Wottan Motor Page / 55...

  • Page 56: Book Maintenance

    BOOK MAINTENANCE * We inform you that your data will form part of a file owned by WOTTAN MOTOR S.L. and the Dealer and/ or the Official Service, for opinion polls and statistical purposes, as well as to inform you periodically of new products and services, both by written and electronic means, and such information may be appropriate to your particular profile.
  • Page 57 Wottan Motor Page / 57...

  • Page 58: Warranty

    WARRANTY Warranty conditions In the event of a malfunction occurring, Wottan Motor will provide the customer with warranty service through the authorised service agent within the scope of its statutory warranty obligations: 1. Within a period of 36 months after the date of registration of the motorbike, the company will rectify...
  • Page 59 Repairs carried out in workshops not authorised by Wottan Motor and failure to comply with the maintenance intervals in the workshop at an authorised Service Point shall also result in the warranty being voided.

  • Page 60: Wear Parts List

    WEAR PARTS LIST Wearing parts Wear limits Tyres, tubes, rims Depending on driving style, load and tyre pressure, the wear limit can be reached after only 500 km or even earlier. Depending on driving style, load and tyre pressure, the wear limit can be reached after only 1500 km or even earlier. Check Wheels, hub bushing during every maintenance.
  • Page 61 Spark plug With every second service interval. Depending on use and care from the sixth month. In winter and short distance operation, even earlier. Rust is a lack of Exhaust system, inspection of assemblies maintenance! Wottan Motor Page / 61...

  • Page 62: Exclusions

    Authorised Service network. 1.2 Failure to have passed the inspections in accordance with the Wottan Motor Scheduled Maintenance Plan. 1.3 Defect caused by abnormal driving, participation in any type of competition or use outside traffic lanes, roads in poor condition or hostile areas.
  • Page 63 2.1 Expenses resulting from periodic maintenance. 2.2 Costs of cleaning, inspection and/or pre-delivery assembly. 2.3 Expenses for the preparation of estimates for repairs that are not covered by the Wottan Motor Official Warranty. 2.4 Additional indirect costs of a breakdown such as crane, transport, communications, accommodation, per diems or any other type of additional costs.
  • Page 64 2.5 Financial compensation for the period of maintenance and repair, whether or not they are covered by the Wottan Motor Official Warranty: loss of time, loss of business, loss of working days, expenses for rental vehicles, etc. Parts that are replaced during the warranty period will be guaranteed for the remainder of the warranty period.
  • Page 65 5. Periodic inspections. Scheduled maintenance system The periodic inspections described in the maintenance table in the vehicle’s User’s Manual are intended to ensure the perfect operation and long life of the vehicle. Wottan Motor Page / 65...
  • Page 66 In order to have a better knowledge of your vehicle, whenever possible, carry out maintenance operations or repairs at the Wottan Dealer or Agent where the vehicle was purchased. The costs of periodic maintenance and servicing are the responsibility of the vehicle owner. Make sure that you always receive the bill for the work carried out, as this will always be the proof that the maintenance has been carried out.
  • Page 67 If you need any clarification regarding the information contained in this manual, please consult your Wottan Motor dealer or, if you prefer, contact Wottan Motor, S.L. Customer Service.

  • Page 68: Inspection Plan

    INSPECTION PLAN Please note the following: - During and after the warranty period, all inspections must only be carried out by a specialist dealer approved by us. - Observe the inspection intervals and ask the specialist dealer to confirm them on the warranty certificate. - Only use original spare parts.
  • Page 69 Altering safety-related parts could threaten the safety of yourself and others. This applies especially to the exhaust system, carburettor, ignition system, fork column, brake system and lights. Before working on the electrical system, disconnect the negative terminal of the battery. Wottan Motor Page / 69...

  • Page 70: Maintenance Table

    MAINTENANCE TABLE WOTTAN MODEL: REBBE R = Replace I = Inspection, cleaning and adjustment (replacement if necessary) L = Lubrication MAINTENANCE INTERVALS ARE PERFORMED ON A MILEAGE OR TIME BASIS, WHICHEVER COMES FIRST 500 km 3.000 km 6.000 km 9.000 km 12.000 km 15.000 km 18.000 km...
  • Page 71 Exhaust system (fasteners, silencer and manifold) Fuel pipes Check battery charge Steering and bearings Front and rear suspension Tyre pressure Braking system Brake fluid (replace every 2 years) Main and side stands Bolts and nuts (rims, swingarm, fairing...) Wottan Motor Page / 71...

  • Page 72: Revision Table

    From the third service onwards, the service intervals will be every 3.000 km or 1 year, with the engine oil level to be checked every 500 km by the owner. If deemed necessary, WOTTAN MOTOR may reduce the interval between service intervals if it considers that the vehicle should be serviced.
  • Page 73 Wottan Motor Wottan Motor Page / 73...

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