Wottan motor STORM-S 300cc User Manual
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Wottan motor STORM-S 300cc User Manual

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USER MANUAL
STORM-S
300cc
Wottan Motor

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  • Page 1 USER MANUAL STORM-S 300cc Wottan Motor...
  • Page 2 The entire Wottan motor team is constantly working to update and improve the product. Therefore, some of the information in this manual may be altered and modified without prior notice.

  • Page 3: Table Of Contents

    Instrumentation right hangrip ......39 Wear parts list ..........72 Storage compartments ........40 Exclusions ............74 Fuel tank cap ............. 41 Inspection plan ..........80 Revision table ............ 84 STANDS Side stand ............42 Center stand ............43 Wottan Motor Page...

  • Page 4: Introduction

    INTRODUCTION WOTTAN MOTOR has designed, tested and produced this motorbike using the most advanced technology in order to offer you a safe and enjoyable ride. to provide you with a pleasant and safe ride. Your WOTTAN will provide you great moments of fun while being a practical, safe and economical means of transport.

  • Page 5: Security Check

    Before driving, perform a safety check using the enclosed checklist. Take the safety check seriously. Perform proper maintenance before you start your journey. A technically fault- free motorbike is a basic requirement for your safety and that of other road users. Wottan Motor Page...
  • Page 6 Before you start your journey, check the following: - Handlebars (smooth and easy to handle). - Engine oil level - Fuel quantity - Front brake - Rear brake - Tyres (contour and pressure) - Front fork - Load distribution - Lights - Total weight - Brake fluid level.
  • Page 7 WARNING For your safety, only use original accessories or products approved and certified by Wottan Motor. NOTE Our approved products and accessories are available at all authorised points of sale and in our website www.

  • Page 8: Safe Driving Recommendations

    SAFETY >SAVE DRIVING RECOMMENDATIONS CAUTION Safety is also largely determined by driving style. Therefore: - Put on an approved safety helmet and fasten it correctly. - Wear appropriate protective clothing. - Use foot rests. - Do not drive if your driving ability may be compromised (in ice, rain or strong wind). Your reactions can be severely affected, not only by alcohol, but also by drugs and medicines, do not drive under the influence of either.
  • Page 9 Hard acceleration and braking cause high fuel consumption and increased pollution levels. Wet brakes Washing the scooter or driving through water or rain can delay the braking effect due to wet or (in winter) icy brake discs or pads. Wottan Motor Page...
  • Page 10 WARNING CAUTION braking distances increase exponentially when the brake discs are wet. CAUTION On roads salted by de-icing. When driving on roads on which salt has been deposited, full braking performance may be compromised. Oil and grease WARNING Brake discs and pads must be free of oil and grease! If the scooter is not to be used for a while, a layer of rust may form on the brakes and thus increase the bra- king effect.
  • Page 11 - High traffic density, especially in large cities with many stops and traffic lights. - Short, frequent journeys with constant starting and stopping of the engine. - Driving in traffic jams with slow and dense traffic. Plan journeys in advance to avoid heavy traffic. Wottan Motor Page / 11...
  • Page 12 Fuel consumption is also affected by conditions beyond our control, such as poor road conditions, steep gra- dients and low temperatures. Observe the following points to reduce fuel consumption: - Adhere to the unit’s maintenance schedule. - Regular maintenance by a specialised workshop will ensure not only the continued good performance of the unit, but also reduced fuel consumption, low environmental pollution and a long service life.

  • Page 13: Transported Cargo

    Be especially careful in side winds and when overtaking large vehicles such as trucks and buses. Do not place any material outside the spaces designed for transport. Wottan Motor Page / 13...
  • Page 14 SAFETY > TRANSPORTED CARGO Running-in instructions for engine and transmission CAUTION Excessive engine speed during the running-in period increases engine wear and reduces engine life by up to 50%. Any engine faults during the running-in period must be reported immediately to an official service centre. NOTE During the running-in period, drive smoothly but vary the engine speed frequently.

  • Page 15: Running-In

    New brake pads must be used and will not have their full frictional power until after 500 km of use. The effect of reduced braking power can be compensated by increased brake lever pressure. During this period, avoid unnecessary heavy braking actions. Wottan Motor Page / 15...

  • Page 16: Vehicle Identification

    VEHICLE IDENTIFICATION > CHASSIS NUMBER Your vehicle has three forms of identification: the identification plate, the chassis number and the engine number. This section shows you how to locate both of these numbers so that you can include that information in your owner’s manual.
  • Page 17 Wottan Motor Page / 17...

  • Page 18: Right View

    VEHICLE IDENTIFICATION > RIGHT VIEW 1. Battery box 2. Starter lock, seat opening, fuel filler flap opening and steering lock. 3. Front brake fluid tank 4. Front brake lever 5. Engine oil filter cover 6. ECU Wottan Storm-S 2022 User Manual Page...

  • Page 19: Left View

    VEHICLE IDENTIFICATION > LEFT VIEW 7. Spark plug 8. Fuses 9. Rear brake lever. 10. Seat. 11. Fuel tank cap. 12. Transmission oil cap. 13. Air filter. 14. Side stand. Wottan Motor Page / 19...

  • Page 20: Contact Lock

    CONTACT LOCK > CONTACT LOCK SHUTTER This scooter has two keys: one ignition key and one shutter key. To close the ignition lock hole shutter: Press the “SHUT” button on the ignition lock panel and the shutter will hide the ignition lock hole (1). To open the contact lock hole shutter with the shutter key: Insert the shutter key as far as it will go into the lock hole (2).
  • Page 21 Wottan Motor Page / 21...

  • Page 22: Functions

    CONTACT LOCK > FUNCTIONS WARNING While driving, do not switch the key from ON to OFF. NOTE Keys With the scooter, you get two sets of ignition keys. Keep the spare key in a safe place. NOTE Activate the indicator lights for a limited period only. Note that power consumption may affect the battery charge.
  • Page 23 The steering is not locked. The opening of the seat or the fuel filler flap can be activated from the right-hand button. 5. Safety lock “SHUT”. Use the key tool, in position 5 and turn it to block access to the ignition lock by means of the safety lock. Wottan Motor Page / 23...

  • Page 24: Functions

    CONTACT LOCK > FUNCTIONS WARNING While driving, do not switch the key from ON to OFF. NOTE Keys With the scooter, you get two sets of ignition keys. Keep the spare key in a safe place. Keyless is a high-tech system that does not require a key. If the remote control is lost, the keyless ignition switch cannot be activated.
  • Page 25 “ ” Means that the whole circuit is closed and the engine can start. Wottan Motor Page / 25...
  • Page 26 1. OPERATION OF THE ELECTRONIC KEY Under normal operating conditions, meaning the conditions under which the scooter is delivered, the on- board receiver recognises the presence of the electronic key within a certain detection range, and enables all functions that can be controlled via the vehicle’s ignition switch. By moving away from the detection range of the receiver, after 60 seconds, the functions that can be activated via the ignition switch are deactivated.
  • Page 27 Wottan Motor Page / 27...
  • Page 28 - Press the transmit button continuously for 3 seconds: as soon as the flashing is obtained, stop pressing it. If the direction indicators have flashed once, the alarm (which was previously in “automatic activation” status) has switched to “manual activation” status. The LEDs illuminating the ignition switch (which remains locked in position, useful with the steering lock engaged) have gone out, and the solenoid valve controlling the power supply has closed.
  • Page 29 To reactivate the system, briefly press the alarm button. Alternatively, wait 60 seconds. After this time, if no key is detected within the recognition range, the system will enter automatic mode. Wottan Motor Page / 29...
  • Page 30 3. SUMMARY OF OPERATING CONDITIONS 3.1. Electronic control in the OFF state Within the detection range, the scooter power valve is open. The ignition switch can be turned and/or pres- sed, with its light illuminated. Outside the detection range, the power valve is closed; at the same time, the starter switch light goes out and the starter switch is locked and the functions are deactivated.
  • Page 31 Wottan Motor Page / 31...

  • Page 32: Dashboard Elements

    DASHBOARD > ELEMENTS DASHBOARD > ELEMENTS 1. Speedometer 1. Speedometer Indicates the cruising speed in km/h. Indicates the cruising speed in km/h. 2. Total/partial odometer 2. Total/partial odometer The dashboard display has two functions: trip and total odometer. The trip odometer records the kilometres The dashboard display has two functions: trip and total odometer.
  • Page 33 3. Left/right turn signal indicator lamp Flashes when the left/right indicator is in use. 4. Main beam/high beam lamp Illuminates when the main beam is on. 5. Fuel level Approximately shows the quantity of fuel available. 6. Tachometer (Revolution counter) Wottan Motor Page / 33...
  • Page 34 7. Clock Displays the hour and minutes. 8. Coolant temperature level Indicates the engine coolant temperature when the key is ON. 9. Reserve warning lamp When the fuel indicator (lower) is flashing. It means that you are using reserve fuel (about 1 litre). Immediately go to the nearest petrol station.
  • Page 35 Wottan Motor Page / 35...
  • Page 36 If any malfunction occurs in the ABS system, the conventional braking system will continue to operate normally. NOTE: If the warning light illuminates indicating an ABS malfunction, take your scooter to a Wottan Motor Service Centre. Do not attempt to repair it.
  • Page 37 12. Battery charge volt indicator 13. Temperature lamp If the warning lamp illuminates, stop the vehicle immediately and contact your service agent. Wottan Motor Page / 37...

  • Page 38: Clock Settings

    DASHBOARD > CLOCK SETTINGS 1. ODO mode, press and hold SET+ADJ, to set the clock. Press SEL, to change hour-minute-year (2013-2043)-month-date-week. Press and hold ADJ, to increase the character size. After 10 seconds without action the system will return to ODO mode. 2.

  • Page 39: Instrumentation Left Hangrip

    4. Indicator lights. 9. Start button. 9. Start button. High beam or main beam. 10. WARNING button 10. WARNING button Low beam or low beam. 5. Light flash button. Wottan Motor Page / 39...

  • Page 40: Storage Compartments

    STORAGE COMPARTMENTS - Do not store valuables in the storage box. - Press the button marked SEAT Lock - Make sure that the seat is fully locked after pressing down. - Press down on the seat until the lock is engaged. - Water may seep into the interior of the box in ra- - Pull out the ignition key.

  • Page 41: Fuel Tank Cap

    - Then press the button marked - Press down the cap covering the “FUEL”. cap until the lock is in place. - Turn the cap (2) anticlockwise - Remove the key. and remove it to fill the tank. Wottan Motor Page / 41...

  • Page 42: Stands Side Stand

    STANDS > SIDE STAND NOTE The scooter is equipped with a side stand switch. -If the stand is extended, the engine switches off and will not start. - Before unfolding the side stand with your left foot the engine must be switched off. - Once the side stand is extended (1) Slowly tilt the scooter to the left until the weight is fully on the stand.

  • Page 43: Center Stand

    - Put your full body weight on the center stand su- pport while simultaneously pulling the scooter towards the rear and upwards using the handles (3). - Check that the scooter is firmly supported. Wottan Motor Page / 43...

  • Page 44: Electric Start

    DRIVING DIRECTIONS > ELECTRIC START WARNING - Turn the key (1) to its operating position “ON”. Keep the rear brake lever depressed to prevent the - Do not accelerate (3). scooter from moving. Avoid accelerating while the - Press and hold the rear brake lever (2). unit is stationary, otherwise the clutch will engage.
  • Page 45 Never press the starter button for more than 10 seconds. WARNING Do not allow the engine to run in an enclosed area. Exhaust gases are highly toxic and can be lethal in high concentrations. Wottan Motor Page / 45...

  • Page 46: Braking

    DRIVING DIRECTIONS > BRAKING Be careful with the brakes. Locked wheels adversely The front and rear brakes are activated independent- affect braking ability and can lead to accidents. The ly of each other. ABS system incorporated in the unit is an electronic The front brake is activated by the right brake lever system that prevents wheel locking.

  • Page 47: Stop Engine

    DRIVING DIRECTIONS > STOP ENGINE - Turn the ignition lock with the ignition key to the “OFF” position. - Remove the ignition key. Wottan Motor Page / 47...

  • Page 48: Maintenance Instructions Maintenance And Cleaning

    MAINTENANCE INSTRUCTIONS > MAINTENANCE AND CLEANING NOTE CAUTION Your service point will normally help you to keep your Do not use steam jet or high pressure washer guns! unit in perfect condition. Adherence to the maintenance schedule is a condi- Such devices can damage the optics, dashboard, hy- tion of maintaining the vehicle warranty.
  • Page 49 Care for parts susceptible to corrosion with an an- As a precaution, (especially in winter), care for parts ti-corrosion agent. susceptible to corrosion with anti-rust products. CAUTION Never use paint polish on plastic parts. Wottan Motor Page / 49...

  • Page 50: Wheel Rims And Storage

    MAINTENANCE INSTRUCTIONS >WHEEL RIMS AND STORAGE Wheel rim maintenance Storage If the scooter is not used for a long period of time, it - Clean the scooter. is recommended that the scooter be supported on - Remove the battery. the centre stand so that its weight does not rest on Observe the maintenance instructions.
  • Page 51 - Clean the scooter. - Fit the charged battery. - Preserve the battery terminals with terminal grea- - Check/adjust tyre pressure. - Check brakes. - Perform activities according to inspection plan. - Perform safety checks. Wottan Motor Page / 51...

  • Page 52: Technical Changes, Accessories And Spare Parts

    Modifications and/or the installation of accessories not authorised by Wottan Motor S.L. may result in the loss of the vehicle’s Warranty. CAUTION We recommend using only original accessories and spare parts for our scooter.

  • Page 53: Engine Oil

    During oil level checks even the slightest tilt to - Tighten the oil filler cap by hand. the side will result in measurement errors. - The measurement is taken when the engine is hot Wottan Motor Page / 53...
  • Page 54 CAUTION the MAX level mark. Use a lightweight oil suitable for scooters, such - We recommend using synthetic Wottan Motor oil. as synthetic oil specifically formulated for Wottan - When changing to new oil, open the oil hole screw Formula W scooters.
  • Page 55 Checking transmission oil levels - Stop the engine, wait 5 minutes. - Support the scooter on the centre stand. - Remove the oil container screw (1) and check if the oil level is below the oil container opening. Wottan Motor Page / 55...

  • Page 56: Tyre Condition

    MAINTENANCE INSTRUCTIONS > TYRES CONDITIONS Checking tyre condition Checking tyre pressure WARNING WARNING Check tyre quality regularly. Adjust the tyre pressure according to the weight of Excessive wear worsens the grip and can lead to ac- the load. Never exceed the approved total weight or cidents.
  • Page 57 The use of non-approved tyres or rims increases the risk of an Front: 120 70-15 53J accident. Wottan Motor S.L. accepts no responsibility Rear: 140 70-14 53J for any damage to tyres and rims that may appear as...

  • Page 58: Fuses

    MAINTENANCE INSTRUCTIONS > FUSES Wottan Storm-S 2022 User Manual Page...
  • Page 59 - Open the fuse box (5) and remove the fuse. - A faulty or blown fuse must be replaced with a new one of the same value. - Check the fuse for proper contact. If the fuse is not properly located it may blow. Wottan Motor Page / 59...

  • Page 60: Battery

    MAINTENANCE INSTRUCTIONS > BATTERY WARNING Do not tilt the battery as acid may leak from ventila- tion openings. Always wear protective glasses when handling a ba- ttery. Keep children away from acids and batteries. FIRST AID If acid comes in contact with an eye, immediately wash the eye with cool water for several minutes.
  • Page 61 1/10° of the battery capacity (Ah). Maintenance Although the battery does not require maintenance, never leave the battery discharged. Keep the battery clean and dry and make sure that the connection ter- minals are firmly in place. Wottan Motor Page / 61...

  • Page 62: Remove And Install Battery

    MAINTENANCE INSTRUCTIONS > REMOVE AND INSTALL BATTERY Wottan Storm-S 2022 User Manual Page...
  • Page 63 Installation is carried out in reverse order to disas- sembly. When installing the battery, first connect the positive terminal (4, red cable). The battery does not require maintenance. Do not attempt to open it under any circumstances. Wottan Motor Page / 63...

  • Page 64: Technical Data

    TECHNICAL DATA ENGINE Engine type: 1P73MN Construction: Single-cylinder, 4 strokes Displacement: 276cm³ Bore: φ72.7mm Stroke: 66.4mm Compression ratio: 11.5:1 Cooling: Liquid cooling Max. net power output: 19.5Kw a 8.000 rpm Max. net torque 23.0Nm a 8.000 rpm Ignition system: Transistorised ignition system with electronic ignition control (ECU) Spark plug: NGK CR9E Electrode spacing:...

  • Page 65: Transmission And Chassis

    Light metal (ALU) MT 4.00 14’’ Front tires: 120 70-15 tubeless Rear tires: 140 70-14 tubeless One person: Front: 2.2Kg/cm Rear: 2.6Kg/cm Tyre pressure: Two people: Front: : 2.2Kg/cm Rear: 2.6Kg/cm Front brake ABS disc Rear brake ABS disc Wottan Motor Page / 65...

  • Page 66: Lubricants And Operating Fluids

    LUBRICANTS AND OPERATING FLUIDS Fuel tank capacity: 14.5 litres Fuel: Unleaded fuel min. 95 octane Engine oil: SAE 10W 50 APl synthetic oil (SG or higher) Filling quantity: 1,6 litres Trasmission oil: Oil SAE 80W-90 Filling quantity: 0.25 litres ELECTRICAL EQUIPMENT Generator: 12V 300W Battery:...

  • Page 67: Dimensions And Weight

    DIMENSIONS AND WEIGHTS Overall length: 2.227 mm Overall width: 786 mm Maximum height: 1.291 mm Wheelbase: 1.617 mm Seat height: 860 mm Wet weight: 177 kg Wottan Motor Page / 67...

  • Page 68: Book Maintenance

    BOOK MAINTENANCE * We inform you that your data will form part of a file owned by WOTTAN MOTOR S.L. and the Dealer and/ or the Official Service, for opinion polls and statistical purposes, as well as to inform you periodically of new products and services, both by written and electronic means, and such information may be appropriate to your particular profile.
  • Page 69 Wottan Motor Page / 69...

  • Page 70: Warranty

    WARRANTY Warranty conditions In the event of a malfunction occurring, Wottan Motor will provide the customer with warranty service through the authorised service agent within the scope of its statutory warranty obligations: 1. Within a period of 36 months after the date of registration of the scooter, the company will rectify any...
  • Page 71 Repairs carried out in workshops not authorised by Wottan Motor and failure to comply with the maintenance intervals in the workshop at an authorised Service Point shall also result in the warranty being voided.

  • Page 72: Wear Parts List

    WEAR PARTS LIST Wearing parts Wear limits Tyres, tubes, rims Depending on driving style, load and tyre pressure, the wear limit can be reached after only 500 km or even earlier. Depending on driving style, load and tyre pressure, the wear limit can be reached after only 1500 km or even earlier. Check Wheels, hub bushing during every maintenance.
  • Page 73 Spark plug With every second service interval. Depending on use and care from the sixth month. In winter and short distance operation, even earlier. Rust is a lack of Exhaust system, inspection of assemblies maintenance! Wottan Motor Page / 73...

  • Page 74: Exclusions

    Authorised Service network. 1.2 Failure to have passed the inspections in accordance with the Wottan Motor Scheduled Maintenance Plan. 1.3 Defect caused by abnormal driving, participation in any type of competition or use outside traffic lanes, roads in poor condition or hostile areas.
  • Page 75 2. The Wottan Motor Official Warranty does not assume or cover the following: 2.1 Expenses resulting from periodic maintenance. 2.2 Costs of cleaning, inspection and/or pre-delivery assembly. 2.3 Expenses for the preparation of estimates for repairs that are not covered by the Wottan Motor Official Warranty. Wottan Motor...
  • Page 76 2.5 Financial compensation for the period of maintenance and repair, whether or not they are covered by the Wottan Motor Official Warranty: loss of time, loss of business, loss of working days, expenses for rental vehicles, etc.
  • Page 77 5. Periodic inspections. Scheduled maintenance system. The periodic inspections described in the maintenance table in the vehicle’s Owner’s Manual are intended to ensure the perfect operation and long life of the vehicle. Wottan Motor Page / 77...
  • Page 78 In order to have a better knowledge of your vehicle, whenever possible, carry out maintenance operations or repairs at the Wottan Dealer or Agent where the vehicle was purchased. The costs of periodic maintenance and servicing are the responsibility of the vehicle owner. Make sure that you always receive the bill for the work carried out, as this will always be the proof that the maintenance has been carried out.
  • Page 79 Wottan Motor is constantly improving its products. Therefore, although this manual contains the most current information available at the time of printing, there may be slight differences between your vehicle and this manual.

  • Page 80: Inspection Plan

    INSPECTION PLAN Please note the following: - During and after the warranty period, all inspections must only be carried out by a specialist dealer approved by us. - Observe the inspection intervals and ask the specialist dealer to confirm them on the warranty certificate. - Only use original spare parts.
  • Page 81 Altering safety-related parts could threaten the safety of yourself and others. This applies especially to the exhaust system, carburettor, ignition system, fork column, brake system and lights. Before working on the electrical system, disconnect the negative terminal of the battery. Wottan Motor Page / 81...
  • Page 82 MAINTENANCE TABLE WOTTAN MODEL: STORM-S R = Replace I = Inspection, cleaning and adjustment (replacement if necessary) L = Lubrication MAINTENANCE INTERVALS ARE PERFORMED ON A MILEAGE OR TIME BASIS, WHICHEVER COMES FIRST 500 km 4.000 km 8.000 km 12.000 km 16.000 km 20.000 km 24.000 km...
  • Page 83 Exhaust system (fasteners, silencer and manifold) Fuel pipes Check battery charge Steering and bearings Front and rear suspension Tyre pressure Braking system Brake fluid (replace every 2 years) Main and side stands Bolts and nuts (rims, swingarm, fairing...) Wottan Motor Page / 83...

  • Page 84: Revision Table

    From the third service onwards, the service intervals will be every 4.000 km or 1 year, with the engine oil level to be checked every 500 km by the owner. If deemed necessary, WOTTAN MOTOR may reduce the interval between service intervals if it considers that the vehicle should be serviced.
  • Page 85 Wottan Motor Wottan Motor Page / 85...

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