TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller General Installation Information Safety Considerations Unit Location Installing and servicing air conditioning and heating Provide sufficient room to make water and electrical equipment can be hazardous due to system pressure and connections.
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Model Nomenclature WCXDM030A3AABS3S6GC100NSSS 17 - 19 24-26 Non-Standard Options Brand SSS – None W – WaterFurnace Future Option Model Type N – Not Applicable CX – Coax Chiller Cooling Only...
Page 6
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Single Point Disconnect Panel Nomenclature SPLD4030L410* Vintage * – Factory Use Only Model SP – Single Point Disconnect Panel Future Use 0 – Future Use...
Page 7
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Temperature Header Nomenclature Accessory Options Model N – None B – Bypass Header T – Temperature Header Revision 03 – Current Revision Pipe Diameter 6 – 6"...
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Unit and Accessory Nameplates Unit Nameplate Model: S/N: Job #: Electrical Service Current (Amps) Minimum Circuit Amp (MCA) Unit Volts Frequency Min/Max Volts Phase Compressor (ea)
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller The WC HybrEx Chiller The WC HybrEx Chiller is a cooling only scroll chiller utilizing R-410A refrigerant, brazed plate evaporator, electronic expansion valve and coax condenser. The unit is designed with intent of installing multiple units in parallel and creating a larger chiller system with a single point of control, single electrical power supply and single point water hookup.
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller The WC HybrEx Chiller Features Unit Features Heavy gauge Heavy gauge insulated sheet insulated sheet metal cabinet metal cabinet Removable Removable to reduce noise to reduce noise...
Page 11
The WC HybrEx Chiller Features cont. The True "Modular" Concept Most modular chillers can be ganged together but once in place cannot be easily serviced or removed. Waterfurnace HybrEx modular chillers feature several industry fi rsts to provide a true modular chiller! Majority of servicing can be accomplished from front (control box) of unit.
Page 12
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller The WC HybrEx Chiller Features cont. Header Rack Full Access to evaporator with Minimum Disassembly Optional Factory Installed 40 Mesh Evaporator Optional Factory Installed 0.045perf...
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Physical Data Fixed Speed VS Modular Fixed Speed VS Modular Model 050 Ton 050 Ton 030 Ton 030 Ton R-410A Refrigerant R-410A Number of Circuits 23.75 [10.7]...
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Dimensional Data - 30 Ton Single Module Power Inlet 2" 7" 4" 28" 11" CHILLED WATER OUTLET CHILLED WATER 10.50" INLET 10.50" CONDENSER WATER OUTLET 72"...
Page 16
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Dimensional Data - 30 Ton Bank of Units REQUIRED TEMPERATURE HEADER LEFT OR RIGHT CONFIGURATION 9" 8" OPTIONAL SINGLE POINT PANEL RIGHT INSTALLATION SHOWN 55"...
Page 17
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Dimensional Data - 50 Ton Single Module WCXDM050 TON DIMENSIONAL DATA Power Inlet 2.00 7.00 3.54 33.00 10.50 CHILLED WATER OUTLET CHILLED WATER 10.50 INLET 10.50...
Page 18
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Dimensional Data - 50 Ton Single Module Service Clearance SERVICE CLEARANCE 30.00 15.57 40.00 20.00...
Page 19
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Dimensional Data - 50 Ton Bank of Units 5" OPTIONAL STRAINER REQUIRED TEMPERATURE HEADER LEFT OR RIGHT CONFIGURATION 9" 64" OPTIONAL 1626 SINGLE POINT PANEL (RIGHT...
Page 20
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Dimensional Data - Temperature Header TEMPERATURE WEATHER SCH 40 CARBON STEEL PIPE WATER TEMP SENSOR TYPE II WATER PRESSURE CUT GROOVE SENSOR (OPTIONAL) PER VIC 25.01 REV J 1/2"...
Page 21
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Dimensional Data - Strainer PLUGGED ACCESSORY PORTS 16.0 ANSI 125 FLANGE 2.5" GROOVE PIPE FITTING 2.5" GROOVE PIPE FITTING 6.5 INCH CLEARANCE REQUIRED FOR BASKET REMOVAL DRAIN/BLOW-OFF PLUG Strainer Specifi...
Page 22
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Dimensional Data - Service Requirements...
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Operating Limits The operational limits of the chiller are presented based on leaving water temperature for the condenser and evaporator (See Leaving Water Temperature Operational Maps).
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Leaving Water Temperature Operational Maps...
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller HPC and MOP Entering Water Temperature Limits Minimum Flow During Head Pressure Control (HPC) and Maximum Evaporator Pressure Control (MOP). During HPC and MOP operation, the valves are modulated to keep the compressor running within the operation limits. Dur- ing the modulation, the valve can close to 40%.
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Components Chiller Components Flow Switch The following section summarizes the major component All chillers come standard with used in the system. All major components are shown in a 30 a fl...
Page 30
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Detailed Component Callouts - Full Assembly EP19-012IMF5 6IN Grooved Headers VFD VENT OPENING Unit Power Feed Warning Label Unit Serial Plate Removable High Volt Panel...
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Electrical System and Controls Unit Fuses General (Fused Disconnect Only) Detailed overview of high volt panel, low volt panel and the controls platform is provided in this section. The Hybrid UL Class J fuses.
Page 32
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Electrical System and Controls cont. High Voltage Panels Overview VARIABLE SPEED DRIVE POWER BLOCKS (OPTIONAL FUSED OR NON-FUSED DISCONNECT) UNIT GROUND OPTIONAL INTERFACE (PRIMARY UNIT ONLY)
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Aurora HydroLink2 Chiller Control System HydroLink2 Controller HybrEx Supervisory Controller The HybrEx Supervisory Controller is a Niagara4 control that functions as a master control communicating to each HydroLink2 unit controller.
Page 34
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller HydroLink2 Aurora Chiller Controls cont. Operation Description Other Modes of Operation Power Up - The unit will not operate until all the inputs and Emergency Shutdown - Four (4) seconds after a valid ES input or communicated signal, P2-7 is present, all control safety controls are checked for normal conditions.
Page 35
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller HydroLink2 Aurora Chiller Controls cont. HybrEx Supervisory Controller in BAS The HydroLink2 Aurora is programmed using the powerful Niagara language.. This will allow for a BAS to integrate and...
Page 36
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller HydroLink2 Aurora Chiller Controls cont. Fault, Configuration and Status Codes Fault Reset/ Fault Flash Lockout Fault Condition Summary Code Remove Code * Normal - No Faults...
Page 37
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller HydroLink2 Aurora Chiller Controls cont. Field Relay 7 and 8 – This shows the state of the Field Relay 7 Other User Defined Field I/O and 8 on AXB A and B (labeled K6).
Page 39
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Aurora HydroLink2 Chiller Control System cont. Control Panel Overview Quick Disconnect Harness to High Volt Panel AXB-A AXB-B Quick Disconnect Harness to Unit Sensors ABC - B...
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Wiring Schematics Fixed Speed High Voltage - 30 Ton...
Page 41
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Wiring Schematics cont. Variable Speed High Voltage - 30 Ton...
Page 42
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Wiring Schematics cont. Fixed Speed High Voltage - 50 Ton...
Page 43
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Wiring Schematics cont. Variable Speed High Voltage - 50 Ton...
Page 44
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Wiring Schematics cont. ABC and AXB Controllers Status Status Status Status Modbus Add. ID Modbus Add. ID Modbus Add. ID Modbus Add. ID Future Use...
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Single Point Disconnect Panel Accessories HAZARDOUS VOLTAGE! Disconnect power before performing any work in the high-volt panel. Failure to disconnect power before servicing could result in death or serious injury.
Page 47
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Single Point Disconnect Panel Accessories cont. Mixed Bank of 50Ton Hybrex Chiller Single Point Panel Uniform Bank 50Ton Hybrex Chiller Variable Speed Fixed Speed Panel Information...
Page 48
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Single Point Disconnect Panel Accessories cont. Single Point Disconnect Panel...
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Refrigerant and Water Circuit Overview Each Chiller is equipped with two independent circuits. Each circuit can operate independently. Both circuits are controlled from dedicated controllers, thermistors and transducers, so in case of a controller or sensor failure, the system retains the ability to operate even with one circuit.
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Application Requirements Heat Exchangers The Condenser and Evaporator heat exchangers utilize a single wall design. Do not install use for potable water ap- plications without intermediate heat exchanger.
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Installation General Recommendations: Unit Storage and Environmental Requirements • It is recommended to install the chiller plant on a set NOTE: The chiller must be stored in dry location. Failure to...
Page 53
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Installation cont. Installation Procedure Chiller Plants with Single Point Disconnect Panel: 1. Installation of banks with single point disconnect panel requires the units to be installed in sequence order based on the label provided in the high volt panel.
Page 54
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Installation cont. C. Right and Left Single Point Panel When installing a chiller plant with two single point panels, one will be attached to the primary unit (always labelled as chiller 1), and the second panel will be attached to a secondary unit.
Page 56
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Installation cont. Water Connections The two available fl ow confi gurations are Reverse Return and Direct Flow. The Reverse Return confi guration provides Water Piping must be installed in accordance with applica- better fl...
Page 57
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Installation cont. Temperature Header Installation Individual Unit Power Feed The chiller has knockout provision for 1.5 in electrical The chiller plant requires global temperature read- conduit.
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Plant with Single Point Disconnect Panel Wiring Procedures (Single Point Disconnect Options) Remove top panels from each chiller to gain clear access to the high volt wiring path between each chiller and the single point panel.
Page 59
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Plant with Single Point Disconnect Panel cont.
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Plant Controls Wiring Wiring Procedures • The differential pressure sensor pressure range need to match the DIP switch settings in the sensor controller. The adjustment can be made through the Primary Unit HMI.
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Operation and Connection Operation and Connection BACnet Connection With a DDC device the chiller may be controlled by a build- The BAS will land a single shielded twisted pair cable (22 ing management system.
TRUCLIMATE 300 WATER-COOLED CHILLER WITH HYBREX TECHNOLOGY INSTALLATION MANUAL - Formerly the WC Hybrex Chiller Chiller Maintenance Once circulation time is completed, begin the fl ushing Quarterly Checks process. • Compressor oil levels Ensure that the pH levels are safe for discharge and •...
Need help?
Do you have a question about the TruClimate 300 and is the answer not in the manual?
Questions and answers