Configuration Switches; Upstream Cable Connection; Downstream Cable Connection; Mounting Plate/Heat Sink - Unidrive ZoneLogix Plus Installation And Troubleshooting Manual

Smart conveyor control
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Configuration Switches

2.6
NOTE: The configuration switches are read only
during power-up.
Set the switches before
delivering power to the control.
The control reads the configuration switches only when the
unit is powering up. To change a setting, disconnect input
power, set the switch, and then reconnect power. The OFF
position is to the Left and the ON position is to the Right (See
Figure 1). Switch descriptions are given in the following table:
Switch: Description:
OFF Setting:
Q
Rotation Direction
1
Counter-Clockwise*
Singulation Type
ZPA Mode
2
Zone Type
Exit or Transport
3
4
Speed
See Table 6: Operating Speed Selection
5
Selection
6
7
Motor
See Table 5: Motor Selection Switch
Selection
8

Table 4: Configuration Switch Settings

*NOTE: The direction of rotation is defined
when viewed from the back side of the motor
with the shaft extending away from the viewer.

Upstream Cable Connection

2.7
This RJ-25 connector is intended for use with a 6-wire
modular phone cable to connect to an adjacent upstream
ZoneLogix Plus control. See Section 5.3 for information on
the 6-Wire Modular Cable Orientation. The Modular RJ-25
Cable is not provided.

Downstream Cable Connection

2.8
This RJ-25 connector is intended for use with a 6-wire
modular phone cable to connect to an adjacent downstream
ZoneLogix Plus control. See Section 5.3 for information on
the 6-Wire Modular Cable Orientation. The Modular RJ-25
Cable is not provided.

Mounting Plate/Heat Sink

2.9
This component is for mounting the control assembly to the
conveyor frame using two ¼ inch (6.35 mm), bolts to keep
the controller cooler.
CAUTION:
If mounting the control on a curved section of
conveyor, use washers between the mounting plate and the
conveyor frame. This is to assure that the mounting plate is
not distorted, causing damage to the enclosed printed circuit
board assembly.
ON Setting:
P
Clockwise*
ZIP Mode
Entry or Transport
Switch Settings.
Settings.

Cover

2.10
CAUTION: Removal of the cover will void the warranty. The
cover does not make the control waterproof or dustproof.
The cover can help reduce the severity of damage to the
control from foreign objects.
3

Installation Guide

This section describes how to install and use the Control and
UniDrive® Motor in the most common configurations.

1. Mount the Control

2. Select a Motor

3. Select a Speed
4. Configure the Location
5. Configure the Operating Mode
6. Configure the Rotation
7. Configure Communications
8. Connect User Input/ Output
Mount the Control
3.1
Mount the control in a location where the motor cable
reaches the motor connector without putting strain on the
connector.
Select Motor Rating Being Used
3.2
Select the motor you will be using. Properly match the control's motor
selection to the motor that is actually being operated by the control.
In addition to the standard 48 watt UniDrive® motor, this control
provides maximum performance with our 60 watt, 80 watt, and 100
watt UniDrive motors at their operating higher speeds.
SW8:
SW7:
Motor:
OFF
OFF
UD048
OFF
ON
UD060
ON
OFF
UD080
ON
ON
UD100

Table 5: Motor Selection Switch Settings

ZoneLogix Plus ACG P/N 301208 July 23, 2021 Page 6
Comments:
Previously 100W24
Previously 125W24
Previously 160W24
Previously 200W24

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