Unidrive ZoneLogix Plus Installation And Troubleshooting Manual

Unidrive ZoneLogix Plus Installation And Troubleshooting Manual

Smart conveyor control
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Installation and
Troubleshooting Guide
®
ZoneLogix
Plus
Smart Conveyor Control
Part # 301208
With IntelliZone
Handling Technology
®

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Summary of Contents for Unidrive ZoneLogix Plus

  • Page 1 Installation and Troubleshooting Guide ® ZoneLogix Plus Smart Conveyor Control Part # 301208 ™ With IntelliZone Handling Technology ®...
  • Page 2: Table Of Contents

    C O N T E N T S 1 Product Diagram 2 General Notes Motor Cable & Connection Header ......................5 +24VDC Power Input Connection Header ..................... 5 PNP Sensor Connection Header ......................5 Smart/User Input-Output (I/O) Connection Header ................5 Feedback LED Indicators ..........................
  • Page 3 L I S T O F F I G U R E S Figure 1: ZoneLogix Plus Control Components ........... 4 ® Figure 2: Firmware Version Display Example ............. 10 Figure 3: ZIP Mode performance compared to ZPA Mode………………….……….11 L I S T O F T A B L E S Table 1: DC Power Inputs Pinout ................
  • Page 4: Product Diagram

    7) Upstream Peer-to-Peer RJ-25 Connection 8) Downstream Peer-to-Peer RJ-25 Connection 9) Mounting Plate/Heat Sink 10) Cover NOTE: This guide refers to the components by their item number as listed above. ZoneLogix Plus ACG P/N 301208 July 23, 2021 Page 4...
  • Page 5: General Notes

    Table 1: DC Power Inputs Pinout NOTE: When adjacent zones are operating from separate 24VDC power supplies you must connect their 0VDC grounds together. However, do not connect their positive voltage terminals together. ZoneLogix Plus ACG P/N 301208 July 23, 2021 Page 5...
  • Page 6: Configuration Switches

    Select the motor you will be using. Properly match the control’s motor selection to the motor that is actually being operated by the control. In addition to the standard 48 watt UniDrive® motor, this control Mounting Plate/Heat Sink provides maximum performance with our 60 watt, 80 watt, and 100 watt UniDrive motors at their operating higher speeds.
  • Page 7: Select A Speed

    Slug Mode, Reverse Slug, receive a parcel. ZPA: ZIP: or Stand-alone: No Effect Table 8: Singulation Type Selection Switch Settings ZoneLogix Plus ACG P/N 301208 July 23, 2021 Page 7...
  • Page 8: Intermediate Zone

    Mode input to override all logic internal to the control and force this zone and all upstream zones to run in the reverse direction regardless of whether they are occupied or empty. ZoneLogix Plus ACG P/N 301208 July 23, 2021 Page 8...
  • Page 9: Special Functions

    § After Removal of a Slug Mode Signal (if Reverse Slug is Not Active) expires or a parcel is discovered. § After Removal of a Rev Slug Signal (if Slug Mode is Not Active) ZoneLogix Plus ACG P/N 301208 July 23, 2021 Page 9...
  • Page 10: Diagnostics & Troubleshooting

    ACG Service line at (619) 677-6530 Power LED (Green) 5.1.4 or email us at ACGservice@automationcontrolsgroup.com Constantly ON: Power is properly applied as long as the fuse is not blown. ZoneLogix Plus ACG P/N 301208 July 23, 2021 Page 10...
  • Page 11: Important Safety & Caution/Warning Information

    Location Cautions & Warnings: Properly match the control’s motor selection, using control DIP Switches SW7 & SW8, to the UniDrive motor that is being operated by the control. Provide adequate heatsinking for the UniDrive motor to prevent the motor case temperature from exceeding 70C (158F).
  • Page 12: Figure 3: Zip Mode Performance Compared To Zpa Mode

    Application Related – ZPA vs ZIP ZPA Mode (Standard Singulation) compared to ZIP Mode showing the increased parcel throughput possible in ZIP Mode Figure 3: ZIP Mode Performance compared to ZPA Mode ZoneLogix Plus ACG P/N 301208 July 23, 2021 Page 12...

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