Eaton 596 Manual
Eaton 596 Manual

Eaton 596 Manual

Control panels for automatic self-cleaning strainers

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Read all the following information and instructions prior to installing and operating the equipment.
Failure to comply with these instructions could result in bodily injury or property damage.
IOM
Controls 04/2020
Eaton Filtration LLC,
44 Apple
Street, Tinton Falls,
Installation, Operation & Maintenance Manual
Control Panels for Automatic Self-Cleaning Strainers
REV B.
NJ
07724
www.eaton.com/filtration

TABLE OF CONTENTS

Introduction ...................................................................... 1
Receiving, Handling, and Inspection ................................. 2
Storage .............................................................................. 2
Operating Modes .............................................................. 2
Continuous Backwash .......................................... 2
Automatic Backwash (Timed Cycle) .................... 2
Valves ................................................................................ 2
Valve Selection ..................................................... 2
Backwash/Blow-Down/Drain Valve ..................... 3
Electric Actuators ................................................. 3
Pneumatic Actuators ............................................ 3
Differential Pressure Switches .......................................... 4
Switch Description................................................ 4
Mounting, Piping and Wiring ............................... 4
Adjustment........................................................... 4
Control Panel ..................................................................... 5
Description ........................................................... 5
Cycle Time Sequence............................................ 5
Standard Features ................................................ 5
Operating Modes.................................................................... 6
Changing Backwash Timer Settings..................................... 6
SmartWire-DT Error Messages............................................. 7
System Error Messages......................................................... 7
Electrical Schematic Diagram ........................................... 8
Typical Installation ........................................................... 9

INTRODUCTION

An automatic, self-cleaning strainer requires a control
system to provide flexibility and optimize performance of
the straining operation. A number of standard options
are available or specify a custom designed control
system.
This manual will define the installation requirement,
operation, and maintenance of the Eaton control system.
Phone:
732-212-4700
Model 596 and Model 2596
Page
1
of 9

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Summary of Contents for Eaton 596

  • Page 1: Table Of Contents

    A number of standard options are available or specify a custom designed control system. This manual will define the installation requirement, operation, and maintenance of the Eaton control system. Page of 9 Controls 04/2020 REV B.
  • Page 2: Receiving, Handling And Inspection

    Store all components in an indoor, clean, and dry environment. Protect from temperature Eaton provides a control panel, containing all necessary relays, extremes. Mark cartons to protect from handling abuse. timers, lights, switches, etc. This will initiate and monitor the intermittent backwash cycles.
  • Page 3: Backwash/Blow-Down/Drain Valve

    Installation, Operation & Maintenance Manual Control Panels for Automatic Self-Cleaning Strainers Model 596 and Model 2596 PNEUMATIC ACTUATORS STRAINER MODE OF OPERATION CONTINUOUS BACKWASH A double-acting piston design that uses a clean air supply Several valves are required for various applications. Ball valves of 40-125 psi pressure, powers the actuator properly.
  • Page 4: Differential Pressure Switches

    Installation, Operation & Maintenance Manual Control Panels for Automatic Self-Cleaning Strainers Model 596 and Model 2596 DIFFERENTIAL PRESSURE SWITCHES DIFFERENTIAL SWITCH ADJUSTMENT SWITCH DESCRIPTION While it is possible to use other equipment than what is (SINGLE OR DUAL ELEMENT) described below, any installation should have the items A diaphragm type differential control with single switch is described here.
  • Page 5: Control Panel

    Installation, Operation & Maintenance Manual Control Panels for Automatic Self-Cleaning Strainers Model 596 and Model 2596 CONTROL PANEL DESCRIPTION The ACS Series Control Panel is a rugged electro-mechanical unit made with industrial grade components and suitable of outdoor (NEMA 4) installation. The enclosure houses all...
  • Page 6: Description

    Installation, Operation & Maintenance Manual Control Panels for Automatic Self-Cleaning Strainers Model 596 and Model 2596 OPERATING MODES DESCRIPTIONS Use the UP or DOWN arrow buttons to move the cursor to select lines “BW Open SP+” or “BW Close SP+”.
  • Page 7: Smartwire-Dt Error Messages

    Installation, Operation & Maintenance Manual Control Panels for Automatic Self-Cleaning Strainers Model 596 and Model 2596 SMARTWIRE-DT ERROR MESSAGES The SmartWire-DT system has and the ability to detect most hardware errors. If a hardware error occurs the screen will display what device and node is damaged or disconnected.
  • Page 8: Electrical Schematic Diagram

    Installation, Operation & Maintenance Manual Control Panels for Automatic Self-Cleaning Strainers Model 596 and Model 2596 Page of 9 Controls 04/2020 REV B. Eaton Filtration LLC, 44 Apple Street, Tinton Falls, 07724 www.eaton.com/filtration Phone: 732-212-4700...
  • Page 9: Typical Installation

    Since the actual use by others is beyond our control, no guarantee, expressed or Friedensstraße 41 implied, is made by Eaton as to the effects of such use or 68804 Altlußheim, Germany the results to be obtained. Eaton assumes no liability...

This manual is also suitable for:

2596

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