Related Manuals for FY-TECH FY-92G
Summary of Contents for FY-TECH FY-92G
- Page 1 Owner’s Manual FY-92G The equipment is approved by a number of car manufacturers(China)
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Page 2: Table Of Contents
C o n t e n t s 、 Safety Precautions Symbols 、 Symbols and Definitions 、 Accessories and Spare Parts List 、 Installation 1)、 pecifications 2)、Duty ycle and verheating 3)、 achine nstallation 4)、 electing a ocation 5)、 onnecting nput ower 5、... -
Page 3: Safety Precautions Symbols
Safety Precautions Symbols Protect yourself and others from injury, read and follow these precautions before installation and operation. Electric shock can kill: 1、Do not touch live electrical parts。 Re ad in st ru ct io ns . 2、Wear dry,hole-free insulating gloves and 1、Re ad ow ne r' s Ma nua l be fo re using or servicing body protection. -
Page 4: Symbols And Definitions
Definitions S ymbols a n d D e f i n itions Rated maximum 1max supply current Amperes Percent Volts Ma xi mu m ef f e c t i v e 1eff su pp l y cu r r e n t Increase D egr ee of pr o t e c t i o n P r o t e c t i v e ea r t h... -
Page 5: Accessories And Spare Parts List
A c c e s s o r i e s An d S p ar e p ar t s Acc e s s ories a nd S p a re P a r t s L i s t P u l l ha m m e r Ve r t i c a l sp o t we l d i n g Pn e uma t ic v a c uum c u p ule... -
Page 6: Installation
Installation 1、specifications 220V 50/60Hz I n p u t v o l t a g e AC1V-10V Carbon rod heating AC6V-12V Washer fusion AC1V-13V Butt weld Output voltage 10KW Input power 5400A Instant ma x. current Input current Continuity Operation way 0-99ms Time regulat ion sy stem Stepless... -
Page 7: Overheating
2、Du ty C ycle a nd Overheating Du ty c ycle i s percentage of 10 minutes tha t u n it c a n w e ld a t r at ed l oad w ithout overheating. I f u ni t o verheat,output stops ,and cooling fan ru ns . Wa it f if - tee n m i nutes for unit to cool.Reduce amperage or d ut y c y cl e b e- fo re w elding. -
Page 8: M Achine I Nstallation
3、Mac hi ne I nstallation 1) Ope n t he p ackage a nd f ind out the owner's manual。 2)C he ck t he s upplied o f a ccessories according to packing list t h at a ttached to t his manual. 3) Pro pe rly i nstall t his e quipmen t a s following diagram.Inspect t h e u n it f or a ny problems.If so,contact your local dis tr ib ut or o r s e rvice a gency.To l ocate a d istributor or service age nc y. - Page 9 4、S el ecting a L ocation 1) Se lect a c orrect l ocation t o p lace the unit 2)D et ermine i nput p ower c ord l e ng th a ccording to its actual o p era tion r equirement . Make s u re t hat the supply cable is a t l ea st 6 mm in diameter 3) Do n ot m ove o r o perate u nit where it could ti p.
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Page 10: P Ower
5、C o nn e cti ng I nput Power power supply must have ground connection. welder must also connected circuit breaker. 1、Input power cord（n ot less t han 6mm copper co rd）. 2、Over-current p rotection. 3、Disconnect dev ice line terminals. 4、Ground wire L1/L2 input c onductors. -
Page 11: 5、 O Pe R Ation
O p e r ati o n 1、Con trols REMARK: LCD Screen The programs G,H,I,J cannot be used in Automatic Weld. Weld Power-- Down Weld Time cannot be set to FF(Full).In Automatic Weld, welding automatically without triggering. Weld Power --Up -Pressing the two buttons “Weld Time—Up”... -
Page 12: G Un And A Daptors
2、W eld ing G un a nd A daptors 1、Electrode h o lder 2、T r igger Sin g l e - S i d e d appl i c a t i o n s Carbo Rod Shrinking OT Washer Welding Washer Welding Stud Welding Single-sided Welding... - Page 13 3、O per ation a、Washer Welding F017+F011+F020 Connect negative outside wire Connect washer adaptor with Set correct amperage. to a clean,paint-free location welding gun and tighten, on metal workpiece,as close to Install washer. welding area as possible. Approximately a 90°angle to the Remove welding gun.Hook the Set correct time.
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Page 14: B、Triangle Asher Elding
3、Operation b、Triangle Washer Welding F003+F020 Se t corr ect am pe rag e. Connect triangel washer Connect negative outside wire pull hammer with welding gun. to a clean,paint-free location on metal workpiece,as close to welding area as possible. Slide the hammer to opposite Approximately a 90°... -
Page 15: C、Carbon Rod Eating
3、Operation 、Carbon rod Heating F007+F009+F020 Set correct amperage. Connect carbon rod and Connect negative outside wire carbon rod adaptor with to a clean,paint-free location welding gun. on metal workpiece,as close to welding area as possible. Use cold water or wet rag Carbon rod turning in Set correct time. -
Page 16: D、 Ave Orm Ire Elding
3、Operation d 、 Wri ggle Form Wire Welding F006+F010+020 Connect negative outside wire Connect wriggle wire electrode Set cor rec t amperage. to a clean,paint-free location tip with welding gun. on metal workpiece,as close to welding area as possible. Se t correct t i me . Place a wave form wire horizontally Connect hook puller with pull hammer. -
Page 17: E、 C Upules
3、Operation e、Cupules Manual operating cupule: 1、 onnect manual cupule with pull hammer. 2、 sh ma nua l c upu le in to loc k the cupule on the dent. 3、Slide the hammer to opposite direction to pull the dent out. Pneumatic vacuum cupule: 1、Connect gas/air supply with the adaptor... - Page 18 Maintenance 1. E x pl oded v iew Circuit board Control transformer Control silicon Main transformer Left side view Circuit board Control transformer Control silicon Main transformer Right side view P a g e . 1 6...
- Page 19 M a i n t e n an ce 2、Troubleshooting Trouble Reason Remedy （1）Connect power supply according (1)Connected power supply to manufacturer’s tructions. No welding output incorrectly. （2） lace power s itch in “on” (2)Power switch in off position. position （1）Replace trigger.
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