Santerno 15P0102B1 Manuals

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Santerno 15P0102B1 User Manual

Santerno 15P0102B1 User Manual (418 pages)

MULTIFUNCTION AC DRIVE

Brand: Santerno | Category: DC Drives | Size: 18.94 MB

Table of Contents

Revision Index
2
Santerno User Manuals Mentioned in this Installation Guide
2
Table of Contents
3
Index of Figures
10
General Description
15
Feature List
16
Special Applications Available on Sinus Penta
17
Safety Statements
18
Installing and Operating the Equipment
18
Permanent Magnet Motors
20
Equipment Description and Installation
21
Products Covered in this Manual
21
Delivery Check
22
Nameplate
23
Transport and Handling
25
Unpacking
25
Installing the Equipment
27
Environmental Requirements for the Equipment Installation, Storage and Transport
27
Air Cooling
29
Scheduled Maintenance
32
Air Filters
32
Heat Sink and Ambient Temperature Check
34
Control Board
34
Cleaning the Heat Sink
34
Cooling Fans
34
Replacing the Cooling Fans
34
Capacitors
34
Capacitor Reforming
34
Replacing a Capacitor
34
Bypass Contactor
35
Replacing the Bypass Contactor
35
Size, Weight, Dissipated Power, Noise Level
36
IP20 and IP00 STAND-ALONE Models (S05-S60) Class 2T
36
IP20 and IP00 STAND-ALONE Models (S05-S60) Class 4T
37
IP20 and IP00 STAND-ALONE Models (S12-S52) Class 5T-6T
38
Modular IP00 STAND-ALONE Models (S64-S90)
39
IP54 STAND-ALONE Models (S05-S30) Class 2T
44
IP54 STAND-ALONE Models (S05-S30) Class 4T
45
IP54 STAND-ALONE Models (S12-S32) Class 5T-6T
46
IP54 BOX Models (S05-S20) Class 2T
47
IP54 BOX Models (S05-S20) Class 4T
48
IP24 and IP54 Cabinet Models (S15-S90)
49
Standard Mounting and Piercing Templates (IP20 and IP00 Stand-Alone Models S05-S60)
51
Through-Panel Assembly and Piercing Templates (IP20 and IP00 Stand-Alone Models S05-S52)
53
Sinus Penta S05
53
Sinus Penta S12
54
Sinus Penta S14
55
Sinus Penta S15-S20-S30
56
Sinus Penta S22-S32
57
Sinus Penta S41-S42-S51-S52
59
Standard Mounting and Piercing Templates (IP00 Modular Models S64-S90)
61
Installation and Lay-Out of the Connections of a Modular Inverter (S65)
63
Standard Mounting and Piercing Templates (IP54 Stand-Alone Models S05-S32)
64
Power Connections
65
Wiring Diagram for Inverters S05-S60
67
Wiring Diagram for Modular Inverters S64-S90
69
External Connections for Modular Inverters S65 and S70
69
External Connections for Modular Inverters S64
70
External Connections for Modular Inverters S74, S75 and S80
71
External Connections for Modular Inverters S84 and S90
71
12-Pulse Connection for Modular Inverters
71
Internal Connections for Modular Inverters S65 and S70
73
Internal Connections for Modular Inverters S64
80
Internal Connections for Modular Inverters S74, S75 and S80
84
Internal Connections for Modular Inverters S84 and S90
84
Power Terminals for S05-S52
85
Power Terminals Modified for a DC Inductor
88
Connection Bars for S60 Inverters
89
Connection Bars for Modular Inverters S64-S70
90
Connection Bars for Modular Inverters S74-S80
91
Connection Bars for Modular Inverters S84-S90
92
Auxiliary Power Supply Terminals
93
Cross-Sections of the Power Cables and Sizes of the Protective Devices
93
Voltage Class
94
UL-Approved Fuses - 2T Voltage Class
95
UL-Approved Surge Protective Devices (Spds) - 2T Voltage Class
96
Voltage Class
97
UL-Approved Fuses - 4T Voltage Class
100
And 6T Voltage Classes
101
UL-Approved Fuses - 5T and 6T Voltage Classes
103
Inverter and Motor Ground Connection
104
Control Terminals
105
Main Features
105
Gaining Access to Control Terminals and Power Terminals in IP20 and IP00 Models
107
Gaining Access to Control Terminals and Power Terminals in IP54 Models
108
Grounding Shielded Cable Braiding
109
Control Board Signals and Programming
110
Display and Indicator Leds
111
DIP-Switches
114
Configuration Jumpers
116
Digital Inputs (Terminals 14 to 21)
117
START (Terminal 14)
117
ENABLE (Terminal 15)
118
RESET (Terminal 16)
118
Connecting the Encoder and Frequency Input (Terminals 19 to 21)
119
Technical Sheet for Digital Inputs
120
Analog Inputs (Terminals 1 to 9)
121
REF Single-Ended Reference Input (Terminal 2)
122
Differential Auxiliary Inputs (Terminals 5-8)
123
Motor Thermal Protection Input (PTC, Terminals 7-8)
125
Technical Sheet for Analog Inputs
127
Digital Outputs (Terminals 24 to 34)
128
Push-Pull Output MDO1 and Wiring Diagrams (Terminals 24 to 26)
128
Open-Collector MDO2 Output and Wiring Diagrams (Terminals 27-28)
130
Relay Outputs (Terminals 29
131
Technical Sheet for Digital Outputs
132
Analog Outputs (Terminals 10 to 13)
133
Technical Sheet for Analog Outputs
133
Operating and Remoting the Keypad
134
Indicator Leds on the Display/Keypad
134
Function Keys
135
Setting the Operating Mode
136
Adjusting the Display Contrast
136
Adjusting the Display Contrast, Back-Light and Buzzer
136
Remoting the Display/Keypad
137
Using the Display/Keypad for Parameter Transfer
140
Serial Communications
141
General Features
141
Direct Connection
142
Multidrop Network Connection
142
Connection
142
Line Terminators
144
How to Use Isolated Serial Board ES822 (Optional)
145
The Software
145
Serial Communication Ratings
145
Auxiliary Power Supply
146
Start up
147
IFD" Motor Control
148
VTC" Motor Control
150
FOC" Motor Control
152
SYN" Motor Control
155
Technical Specifications
156
Choosing the Product
158
LIGHT Applications: Overload up to 120% (60/120S) or up to 144% (3S)
161
Technical Sheet for 2T and 4T Voltage Classes
161
Technical Sheet for 5T and 6T Voltage Classes
163
STANDARD Applications: Overload up to 140% (60/120S) or up to 168% (3S)
164
Technical Sheet for 2T and 4T Voltage Classes
164
Technical Sheet for 5T and 6T Voltage Classes
166
HEAVY Applications: Overload up to 175% (60/120S) or up to 210% (3S)
167
Technical Sheet for 2T and 4T Voltage Classes
167
Technical Sheet for 5T and 6T Voltage Classes
169
STRONG Applications: Overload up to 200% (60/120S) or up to 240% (3S)
170
Technical Sheet for 2T and 4T Voltage Classes
170
Carrier Frequency Setting
173
IP20 and IP00 Models - Class 2T-4T
173
IP20 and IP00 Models - Class 5T-6T
175
IP54 Models - Class 2T-4T
176
IP54 Models - Class 5T-6T
177
Operating Temperatures Based on Application Category
178
Accessories
181
Resistive Braking
181
Braking Resistors
182
Applications with DUTY CYCLE 10% - Class 2T
182
Applications with DUTY CYCLE 20% - Class 2T
183
Applications with DUTY CYCLE 50% - Class 2T
184
Applications with DUTY CYCLE 10% - Class 4T
185
Applications with DUTY CYCLE 20% - Class 4T
186
Applications with DUTY CYCLE 50% - Class 4T
187
Applications with DUTY CYCLE 10% - Class 5T
188
Applications with DUTY CYCLE 20% - Class 5T
189
Applications with DUTY CYCLE 50% - Class 5T
190
Applications with DUTY CYCLE 10% - Class 6T
191
Applications with DUTY CYCLE 20% - Class 6T
192
Applications with DUTY CYCLE 50% - Class 6T
193
Braking Unit (BU200) for S60
194
Delivery Check
194
Nameplate for BU200
195
Operation
196
Configuration Jumpers
196
Adjusting Trimmers
197
Indicator Leds
198
Ratings
198
Installing the Braking Unit
199
Environmental Requirements for the Braking Unit Installation, Storage and Transport
199
Cooling System and Dissipated Power
199
Mounting
200
Lay-Out of Power Terminals and Signal Terminals
201
Wiring
202
Master - Slave Connection
203
Braking Resistors for BU200 2T
204
Applications with DUTY CYCLE 10% - Class 2T
204
Applications with DUTY CYCLE 20% - Class 2T
205
Applications with DUTY CYCLE 50% - Class 2T
205
Braking Resistors for BU200 4T
206
Applications with DUTY CYCLE 10% - Class 4T
206
Applications with DUTY CYCLE 20% - Class 4T
207
Applications with DUTY CYCLE 50% - Class 4T
207
Braking Units for S41-S51 (BU700 2T-4T) and S42-S52 (BU600 5T-6T)
208
Delivery Check
208
Nameplate for BU600
208
Operating Mode
209
Specifications
211
Installing the Braking Unit
211
Environmental Requirements for the Braking Unit Installation, Storage and Transport
211
Mounting the Braking Unit
212
Lay-Out of Power Terminals and Signal Terminals
213
Wiring Diagram
216
Braking Resistors for BU700 2T-4T
217
Applications with DUTY CYCLE 10% - Class 2T
217
Applications with DUTY CYCLE 20% - Class 2T
217
Applications with DUTY CYCLE 50% - Class 2T
218
Applications with DUTY CYCLE 10% - Class 4T
218
Applications with DUTY CYCLE 20% - Class 4T
219
Applications with DUTY CYCLE 50% - Class 4T
219
Braking Resistors for BU600 5T-6T
220
Applications with DUTY CYCLE 10% - Class 5T
220
Applications with DUTY CYCLE 20% - Class 5T
220
Applications with DUTY CYCLE 50% - Class 5T
221
Applications with DUTY CYCLE 10% - Class 6T
221
Applications with DUTY CYCLE 20% - Class 6T
222
Applications with DUTY CYCLE 50% - Class 6T
222
Braking Unit BU1440 for Modular Inverters
223
Delivery Check
223
Nameplate for BU1440
223
Operation
224
Ratings
224
Installing the Braking Unit
224
Environmental Requirements for the Braking Unit Installation, Storage and Transport
224
Mounting the Braking Unit
225
Wiring Diagram
226
Braking Resistors for BU1440 4T
231
Applications with DUTY CYCLE 10% - Class 4T
231
Applications with DUTY CYCLE 20% - Class 4T
232
Applications with DUTY CYCLE 50% - Class 4T
232
Braking Resistors for BU1440 5T-6T
233
Applications with DUTY CYCLE 10% - Class 5T
233
Applications with DUTY CYCLE 20% - Class 5T
234
Applications with DUTY CYCLE 50% - Class 5T
234
Applications with DUTY CYCLE 10% - Class 6T
235
Applications with DUTY CYCLE 20% - Class 6T
235
Applications with DUTY CYCLE 50% - Class 6T
236
Available Braking Resistors
237
Models (IP55)
237
1300W Models (IP33)
238
IP55 Models from 1100W to 2200W
239
IP20 Models from 4Kw-8Kw-12Kw
241
IP23 Boxes from 4Kw to 64Kw
243
Keypad Remoting Kits
248
Remoting the Keypad on the Cabinet
248
Remoting a Keypad Controlling Multiple Inverters
248
Kit Component Parts
248
Operating Conditions
249
Connecting the Keypad
249
The Communications Protocol
250
Connection
251
Inductors
252
Input Inductors
252
Output Inductors (DU/DT Filters)
255
Applying the Inductor to the Inverter
256
Class 2T - AC and DC Inductors
256
Class 4T - AC and DC Inductors
257
Class 5T-6T - AC and DC Inductors
258
Inductance Ratings
260
Class 2T-4T - AC 3-Phase Inductors
260
Class 5T-6T - AC 3-Phase Inductors
260
Class 2T-4T - DC Inductors
262
Class 5T-6T - DC Inductors
262
Class 2T, 4T, 5T, 6T - 3-Phase DU/DT Inductors
264
Class 2T - 3-Phase AC Inductors in IP54 Cabinet
265
Class 4T - 3-Phase AC Inductors in IP54 Cabinet
266
Class 5T-6T - 3-Phase AC Inductors in IP54 Cabinet
267
Output Single-Phase Inductors for Modular Inverters S75, S80, S90
269
AC Single-Phase Inductors - Class 4T-5T-6T
269
Sinusoidal Filters
270
ES836/2 Encoder Board (Slot A)
271
Identification Data
271
Environmental Requirements
271
Electrical Specifications
272
Installing ES836/2 Encoder Board on the Inverter (Slot A)
273
Terminals in Encoder Board
274
Configuration DIP-Switches
274
Jumper Selecting the Type of Encoder Supply
275
Adjusting Trimmer
276
Encoder Wiring and Configuration
276
Wiring the Encoder Cable
281
ES913 Line Driver Encoder Board (Slot A)
282
Identification Data
282
Environmental Requirements
282
Electrical Specifications
283
Installing the Line Driver Board on the Inverter (Slot A)
284
Terminals in the Line Driver Encoder Board
285
Configuration DIP-Switches
285
Encoder Supply Selection Jumper
286
Adjusting Trimmer
287
ES822 Isolated Serial Board (Slot B)
288
Identification Data
288
Environmental Requirements
288
Electrical Features
289
Installing ES822 Board on the Inverter (Slot B)
290
Setting ES822 Board
291
Jumper for RS232/RS485 Selection
291
DIP-Switch for RS485 Terminator
292
Optional Boards for Fieldbus (Slot B)
293
Identification Data
294
Installing the Fieldbus Board on the Inverter (Slot B)
294
Fieldbus PROFIBUS-DP Board
297
Profibus® Fieldbus Connector
298
Configuration of the Profibus-DP Communications Board
298
Profidrive Fieldbus Board
301
Devicenet Fieldbus Board
301
Devicenet ® Fieldbus Terminals
302
Board Configuration
302
Canopen Fieldbus Board
305
Canopen ® Fieldbus Connector
306
Board Configuration
306
Connection to the Fieldbus
307
Ethernet Board
308
Ethernet Connector
309
Connection to the Network
309
Board Configuration
311
Status Leds
316
Leds for Fieldbus Interface CPU Diagnostics
316
Leds for PROFIBUS-DP ® Board Diagnostics
317
Leds for Devicenet Board Diagnostics
317
Leds for Canopen Board Diagnostics
318
Leds for Ethernet Board Diagnostics
318
Environmental Requirements Common to All Boards
318
ES919 Communications Board (Slot B)
319
Identification Data
319
Environmental Requirements Common to All Boards
319
Electrical Features Common to All Boards
319
Installing ES919 Board on the Inverter (Slot B)
320
ES919 Board for Metasys ® N2
321
Configuration
321
RS485 Connector
321
Leds on the ASP485 Protocessor Module
322
Baud Rate DIP-Switches
322
Address DIP-Switches
322
ES919 Board for Bacnet/Ethernet
323
Ethernet Connector
323
Leds on the FFP485 Protocessor Module
324
Troubleshooting Tips
324
Board Configuration
325
ES919 Board for Bacnet/Rs485
326
RS485 Connector
326
Board Configuration
327
ES851 Datalogger Board (Slot B)
328
Identification Data
329
Installing ES851 Board on the Inverter (Slot B)
329
Connectivity
331
Wiring RS232 Serial Links
332
Wiring RS485 Serial Link
333
COM1 Configuration and Wiring
335
COM2 Configuration and Wiring
337
Types of Ethernet Connections
338
Ethernet Port Wiring
340
ES851-RTC Real Time Clock (Slot B)
341
Identification Data
341
Installing ES851-RTC Board on the Inverter (Slot B)
342
DIP-Switch Configuration
342
ES847 I/O Expansion Board (Slot C)
343
Signal Conditioning and I/O Expansion Board
343
Identification Data
344
Installing ES847 Board on the Inverter (Slot C)
344
ES847 Board Terminals
346
Configuration DIP-Switches
348
Possible Settings for DIP-Switches SW1 and SW2
349
Wiring Diagrams
351
Connection of "Fast" Differential Analog Inputs
351
Connection of "Fast" Current Inputs
352
Connecting "Slow" Analog Inputs to Voltage Sources
352
Connecting "Slow" Analog Inputs to Current Sources
353
Connecting "Slow" Analog Inputs to Thermistor PT100
353
Connecting Isolated Digital Inputs
354
Connection to an Encoder or a Frequency Input
355
Connection to Isolated Digital Outputs
356
Environmental Requirements
357
Electrical Ratings
358
Analog Inputs
358
Digital Inputs
360
Digital Outputs
361
Supply Outputs
361
ES870 Relay I/O Expansion Board (Slot C)
362
Identification Data
362
Installing ES870 Board on the Inverter (Slot C)
363
ES870 Board Terminals
364
Connection to an Encoder or a Frequency Input
365
ES914 Power Supply Unit Board
366
Identification Data
368
Wiring ES914 Board
368
Loc-0-Rem" Key Selector Switch and Emergency Push-Button for IP54 Models
373
Wiring IP54 Inverters with Optional "LOC-0-REM" Key Selector Switch and Emergency Push-Button
374
ES860 SIN/COS Encoder Board (Slot A)
375
Identification Data
376
Installing ES860 Board on the Inverter (Slot A)
376
Sin/Cos Encoder Connector
378
ES860 Configuration and Operating Modes
379
Configuring and Adjusting the Encoder Supply Voltage
380
Connecting the Encoder Cable
381
Environmental Requirements
382
Electrical Ratings
382
ES861 Resolver and Incremental Encoder Board (Slot C)
384
Identification Data
385
Installing ES861 Board on the Inverter (Slot C)
385
Resolver Connector
388
Incremental Encoder and Digital Lines Connectors
389
ES861 Configuration and Operating Modes
390
Configuring and Adjusting the Encoder Supply Voltage
390
Connecting the Resolver Cable
392
Environmental Requirements
393
Electrical Ratings
393
ES950 Biss/Endat Encoder Board (Slot C)
395
Identification Data
396
Installing ES950 Board on the Inverter (Slot C)
397
Biss/Endat Encoder Connector
399
Incremental Encoder and Digital Line Connectors
400
ES950 Configuration and Operating Modes
401
Biss Operating Mode
402
Endat Operating Mode
402
Configuring and Adjusting the Encoder Supply Voltage
402
Connecting the Encoder Cable
404
Environmental Requirements
406
Electrical Ratings
406
Encoder Board Hiperface ES966 (Slot C)
408
Part Number
408
Normative References
409
Electromagnetic Compatibility Directive
409
Radiofrequency Disturbance
412
The Power Supply Mains
413
Output Toroid Filters
413
The Cabinet
413
Input and Output Filters
416
Low Voltage Directive
416
Index
417

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