Contrive Trio Instruction Manual

Automatic industrial burner control system automatic industrial burner control system - automatic industrial burner control system - single stage direct ignition

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Trio
Trio
Trio
Trio
AUTOMATIC INDUSTRIAL BURNER CONTROL SYSTEM - - - - SINGLE STAGE DIRECT IGNITION
AUTOMATIC INDUSTRIAL BURNER CONTROL SYSTEM
AUTOMATIC INDUSTRIAL BURNER CONTROL SYSTEM
AUTOMATIC INDUSTRIAL BURNER CONTROL SYSTEM
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
Supply voltage
Frequency §
Power consumption
Power dissipation
Maximum outputs load
Line fuse
Operating temperature
Storage temperature
Relative humidity
Plastic Enclosure
Protection class (EN69529)
Mounting position
Weight
Purge time
Pre-ignition
Startup safety time
Operating safety time
Postventilazione
Allowed postcombustion time
Auto shutoff & timer (optional)
Lifecycle counter
Minimum flame ionization current
Flame current limitation
Flame detector voltage
Flame detector Insulation
Flame detector line length
Single rod detector line length
Optional communication interface
§ Sinewave, quasi-sinewave, squarewave
CONFORMITY
CONFORMITY
CONFORMITY
CONFORMITY
Gas Equipment Directive (90/396/EEC)
Low Voltage Equipment Directive (73/23/EEC)
Machinery Directive (89/392/EEC)
EMC Directive (89/336/EEC)
EN298 compliant
EN746-2 compliant
UNI10156 compliant
Italian DPR 15/12/1996 n° 661 compliant
© 2000 CONTRIVE – B1440.ENG
SINGLE STAGE DIRECT IGNITION
SINGLE STAGE DIRECT IGNITION
SINGLE STAGE DIRECT IGNITION
230 V ±15%
50/60 Hz
3 VA
MAX
2W
MAX
3 A @ 230 V cos
ϕ
0.4
3,15 A
5x20mm QUICKBLOW
0÷60 °C
-20÷80 °C
45÷85 %
120x120x103 mm
IP40
Wall, pipe
480 g
MAX
1÷250 s
500 ms
2÷25 s
1÷12 s
1÷250 s
< 20 s
00h05m ÷20h50m
524288
> 1
A
µ
0,5 mA
250 V ac
> 50 M
< 30 m
< 1 m
TraxBus
Page 1 / 12
APPLICATION
APPLICATION
APPLICATION
APPLICATION
Trio is designed for the management of a 350 kW
directly ignited single burner, any power if the burner
is modulating, or flame rod detection (even shared
with ignition).
Since time and cycle can be programmed, the same
device can be used to control any gas burners and
meet all relevant requirements.
Some settings are set by the factory and password
protected to comply with the applicable standards,
whereas others are available to the user, who can
change several functions of the equipment to fit its
application requirements.
An advanced self-diagnostic system provides the
display of either the cycle status, the causes that
produced lockouts or the immediate diagnostic of the
failures that affect the equipment or the burner.
Remote control and supervision of the burner can be
implemented through traditional electrical wiring, or
through optional communication line, which provides
an easy management of multiple-burner systems
featuring great simplicity and low cost.
The pull-out terminal blocks allow the control device
to be easily replaced during maintenance operations.
June 2004
PRELIMINARY
www.burner-control.com

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Summary of Contents for Contrive Trio

  • Page 1 00h05m ÷20h50m APPLICATION APPLICATION APPLICATION APPLICATION Lifecycle counter 524288 Trio is designed for the management of a 350 kW Minimum flame ionization current > 1 µ directly ignited single burner, any power if the burner Flame current limitation 0,5 mA...
  • Page 2: Operation

    When Contrive products are combined with equipment manufactured by others and/or integrated into systems designed or manufactured by others, the Contrive warranty pertains only to Contrive products and not to any other equipment or to the combined system or its overall performance.
  • Page 3 FLAME QUENCHING DURING NORMAL BURNER OPERATION DUE TO FUEL / AIR FAILURE OR IMPROPER BURNER TUNING COMMUNICATION TIMEOUT COMMUNICATION TIMEOUT ELAPSED WITHOUT VALID COMMAND RECEIVED FROM REMOTE HOST (IF ENABLED) © 2000 CONTRIVE – B1440.ENG Page 3 / 12 www.burner-control.com...
  • Page 4 MASTER RELAY FAILURE SAFETY CHANNEL RELAY HAS FOUND DEFECTIVE (SHORT CIRCUITED) DURING SELF-TEST. NO FURTHER OPERATION IS POSSIBLE. SYSTEM ERROR CORRUPTION IN NON VOLATILE FIRMWARE MEMORY. THE OPERATING PROGRAM IS INCOHERENT. © 2000 CONTRIVE – B1440.ENG Page 4 / 12 www.burner-control.com...
  • Page 5: Wiring Diagram

    WARRANTIES Contrive guarantees for two years from the date of manufacture of its product to replace, or, at its option, to repair any product or part thereof (except fuses and with some limitations for tubes and photocells) which is found defective in material or workmanship or which otherwise fails to conform to the description of its sales order.
  • Page 6: Special Fittings

    Trio can be easily installed on air/gas pipes by means of Polypropylene clamps manufactured by PI.EFFE.CI. (Italy). Special cut-outs are provided in the base of Trio and are suitable for 3 clamp types and many pipe diameters: C4 C4 C4 C4...
  • Page 7 CENTER 2 X M4 2 X PG11 E E E E F F F F G G G G H H H H FITTING CLAMP FITTING CLAMP IGNITION TRANSFO CABLE © 2000 CONTRIVE – B1440.ENG Page 7 / 12 www.burner-control.com...
  • Page 8 A POWER SUPPLY UNDER LIMIT CONTROLS Tp PREPURGE TIME B BURNER LOCKOUT Ts STARTUP SAFETY TIME RESET/LOCKOUT PUSH-BUTTON Tc POSTCOMBUSTION TIME D IGNITION Te POSTPURGE TIME FUEL VALVE Tr OPERATING SAFETY TIME FLAME SIGNAL © 2000 CONTRIVE – B1440.ENG Page 8 / 12 www.burner-control.com...
  • Page 9 To prevent failures, device to be configured must be connected directly to programming host, avoid multiple device configuration. Do not program devices through plant fieldbus. Direct programming without fieldbus disconnection is possible by means of the pocket adapter PAD1. © 2000 CONTRIVE – B1440.ENG Page 9 / 12 www.burner-control.com...
  • Page 10 EN60950 (VDE 0805) EN60950 (VDE 0805) REQUIREMENTS OF REQUIREMENTS OF REQUIREMENTS OF REQUIREMENTS OF UROPEAN UROPEAN UROPEAN UROPEAN TANDARD TANDARD TANDARD TANDARD , UV4 NTERFACE S ARE RADEMARKS OF ONTRIVE © 2000 CONTRIVE – B1440.ENG Page 10 / 12 www.burner-control.com...
  • Page 11 At completion the burner will reach a lockout or shutdown condition. For any technical and commercial support on this product, a quick reply service is available at: trio@contrive.it trio@contrive.it trio@contrive.it trio@contrive.it © 2000 CONTRIVE – B1440.ENG Page 11 / 12 www.burner-control.com...
  • Page 12: Ordering Guide

    0 0 0 0 Time Time Time Time 20:50 20:50 20:50 20:50 CONTRIVE S.r.l. I-24040 SUISIO (Bergamo) via Enrico Fermi 18 +39.035.4948236 +39.035.4833759 contrive@contrive.it SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE © 2000 CONTRIVE – B1440.ENG Page 12 / 12 www.burner-control.com...

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