Contrive Quad400 Manual

Contrive Quad400 Manual

Automatic burner control system

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The burner control unit Quad400 is suitable for the
control of direct ignition burners up to 350 kW,
pursuant to EN 746-2.
Flame control by means of UV scanner or ionization
rod (even shared with ignition).
Time and cycle are configurable: the same device can
be used to control different types of gas and oil
burners, meeting all relevant requirements.
A led-bar flame signal indicator and an advanced self-
diagnostic system provides the display of either the
cycle status, lockouts and failures.
A traditional electric interface allows remote control:
Thermostat input
Remote reset input
Burner on (dry contact output) or 2nd stage control
Burner lockout (dry contact output)
Read and understand this manual before installing, operating, or servicing this unit. This unit must be installed
according to this manual and local regulations. The drawings may show units without covers or safety shields to
illustrate details. Disconnect power supply and follow all usual safety precautions before carrying out any operation
on the device. Be sure to reinstall covers or shields before operating any devices.
The device is not user serviceable, a faulty device must be put out of order and sent back for servicing.
CONTRIVE manufactures products used as components in a wide variety of industrial systems and equipment. The
selection and application of products remain the responsibility of the equipment manufacturer or end user.
CONTRIVE accepts no responsibility for the way its products are incorporated into the final system design. All
systems or equipment designed to incorporate a product manufactured by CONTRIVE must be supplied to the end
user with appropriate warnings and instructions as to the safe use and operation of that part.
Any warnings provided by CONTRIVE must be promptly provided to the end user.
CONTRIVE guarantees for two years from the date of manufacture of its product to replace, or, at its option, to
repair any product or part thereof (except fuses and with some limitations for tubes and photocells) which is found
defective in material or workmanship or which otherwise fails to conform to the description of its sales order.
CONTRIVE makes no warranty of merchantability or any other warranty express or implied. CONTRIVE assumes no
liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.
 Gas Equipment Directive (90/396/EEC)
 Low Voltage Equipment Directive (73/23/EEC)
 Machinery Directive (89/392/EEC)
 EMC Directive (89/336/EEC)
© 2000 CONTRIVE • B1401|400.EN
SAFETY INFORMATION
CONFORMITY
0211
AUTOMATIC BURNER CONTROL SYSTEM
 EN298 compliant
 EN230 compliant
 EN746-2 compliant
 DVGW type certification No. CE-0085BM0346
 Certified by Gosstandart pursuant to GOST-R
1
www.contrive.it

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Summary of Contents for Contrive Quad400

  • Page 1 Any warnings provided by CONTRIVE must be promptly provided to the end user. CONTRIVE guarantees for two years from the date of manufacture of its product to replace, or, at its option, to repair any product or part thereof (except fuses and with some limitations for tubes and photocells) which is found defective in material or workmanship or which otherwise fails to conform to the description of its sales order.
  • Page 2: Front Panel

     If you have received the wrong model or the device does not function properly, contact your supplier. FRONT PANEL INTERNAL FITTING SCREWS POWER SUPPLY FUSE FLAME SIGNAL BARGRAPH MAIN TERMINAL BOARD STATUS DISPLAY EXPANSION TERMINAL BOARD RESET / SHUTOFF BUTTON © 2000 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 3: Wiring Diagram

    CONFIGURATION SELF DIAGNOSIS, EVERY TIME THE UNIT IS UNIT IN CONFIGURATION MODE THROUGH POWERED OR THE BURNER IS STARTED. COMMUNICATION LINK. LIFETIME EXPIRED MAINTENANCE REQUIRED AFTER 500.000 IGNITIONS. PUSH AGAIN TO START ANYWAY. © 2000 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 4 MASTER SAFETY RELAY FAILURE PUSH BUTTON FOUND CLOSED AT SELF TEST. SHORT CIRCUIT ON SAFETY RELAY CONTACT. FAILURE OR AVOID PUSHING DURING TEST. OUTPUT RELAYS WILL DISCONNECT LOADS. SYSTEM ERROR PROGRAM ERRORS, CORRUPTION IN FIRMWARE MEMORY. © 2000 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 5 BLOWER MOTOR DUAL ROD CIRCUIT LOW AIR PRESSURE SWITCH UV SENSOR GAS VALVE SINGLE ROD CIRCUIT ALL SAFETY SWITCHES SHOULD BE APPROVED AS LIMIT CONTROLS THE USE OF ELECTRONIC SWITCHES MAY CAUSE ERRATIC OPERATIONS © 2000 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 6 BLOWER MOTOR MAIN UV SENSOR LOW AIR PRESSURE SWITCH PILOT GAS VALVE MAIN GAS VALVE ALL SAFETY SWITCHES SHOULD BE APPROVED AS LIMIT CONTROLS THE USE OF ELECTRONIC SWITCHES MAY CAUSE ERRATIC OPERATIONS © 2000 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 7: Oil Burner

    BLOWER / PUMP MOTOR BURNER ON OIL HEATHER UV SENSOR OIL THERMOSTAT FUEL VALVE QUAD USES UV SCANNER FOR OIL, INCREASING SAFETY AND RELIABILITY IGNITION DEVICE MUST BE SUITABLE FOR LONG PREIGNITION TIMES © 2000 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 8 Inputs from external thermostat and remote reset are independent from device and burner power supply, allowing an isolated interface. Different voltage options are available. The use of electronic switches may cause erratic operation © 2000 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 9 CAST ALUMINIUM ALLOY CAST ALUMINIUM ALLOY 200 x 120 x 96 mm | 800 g 200 x 120 x 92 mm | 1560 g 200 x 120 x 71 mm | 1350 g © 2009 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 10 Behavior after an automatic shut-off. In AUTOMATIC mode a complete burner restart cycle is deployed, performing the test of the whole system, as per Standard requirements, within 24 hours of continuous operation. In MANUAL mode the burner waits for reset. © 2009 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 11: Program Sequence

    FOR A MANUAL RESET OR RESTART IN AUTO- MATIC MODE. A SELF TEST IS MADE AT EVERY RESTART. THIS PARAMETER MAY BE SET IN THIS WAY ONLY IF THE BURNER CAN RESTART AS INTENDED IN ALL OPERATING PHASES. © 2009 CONTRIVE • B1401|400.EN www.contrive.it 0211...
  • Page 12: Technical Data

    AND ARE MENTIONED ONLY IN AN EXPLANATORY MANNER TO THE READERS’ BENEFIT, AND WITHOUT INTENTION TO INFRINGE. WHILE EVERY EFFORT HAS BEEN MADE TO MAKE SURE THE INFORMATION IN THIS DOCUMENT IS CORRECT, CONTRIVE CAN NOT BE LIABLE FOR ANY DAMAGES WHATSOEVER FOR LOSS RELATING TO THIS DOCUMENT.

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