Table of Contents
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Installation/Operation Manual
Replaces the following HydroQuip (CS or ES) or
Balboa Systems:
622XB, 622XB-F, 623XB, 633XB, BP501-G2, BP501-G3,
VS510SZ, VS511Z, VS511SZ, VS513Z, VS520SZ,
VS520DZ, 50-BP5-50E-55-K, 50-BP5-50E-7S-K,
50-BP5-60E-55-K, 50-BP5-60E-7S-K
In mid-2020 the Hydro-Quip WaterPro series of spa
controls was upgraded to a plastic enclosure and
the new BP series platform.
This unit has been programmed to operate the
same as the previous model, but the programming
can be easily changed if you wish.
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Table of Contents
Related Manuals for HydroQuip WaterPro 622XB
Summary of Contents for HydroQuip WaterPro 622XB
- Page 1 Installation/Operation Manual Replaces the following HydroQuip (CS or ES) or Balboa Systems: 622XB, 622XB-F, 623XB, 633XB, BP501-G2, BP501-G3, VS510SZ, VS511Z, VS511SZ, VS513Z, VS520SZ, VS520DZ, 50-BP5-50E-55-K, 50-BP5-50E-7S-K, 50-BP5-60E-55-K, 50-BP5-60E-7S-K In mid-2020 the Hydro-Quip WaterPro series of spa controls was upgraded to a plastic enclosure and the new BP series platform.
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Page 3: Table Of Contents
Contents Important Safety Instructions......4-5 Electrical Installation...........6-9 Pump Cord Installation.........10 Spa-Side Installation..........11 WiFi Module Intallation Kit........12 Circuit Board Configurations........13 Wiring Diagram............14 Systems Setup Options........15 Programming with a TP600/TP400/TP200..16 Programming with a TP500/TP500s....17 Programming with a TP800/TP900......18 Programming with a spaTouch......19 Operational Considerations........20 System Start-Up...........21 System Functions / Features......22-23 Plug Pin-Outs/Sensor Replacement.....24... -
Page 4: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS DANGER To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times. WARNING - RISK OF CHILD DROWNING. Extreme caution must be exercised to prevent unauthorized access by children. To avoid accidents, ensure that children cannot use a spa or hot tub unless they are supervised at all times. - Page 5 IMPORTANT SAFETY INSTRUCTIONS Persons using medication should consult a physician before using a spa or hot tub since some medication may affect heart rate, blood pressure, and circulation. For Cord and Plug Connected Units Must be connected to a grounded, grounding type receptacle only. NEVER connect the spa to an extension cord.
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Page 6: Electrical Installation
Electrical Installation A licensed electrician must accomplish the electrical installation in accordance with the National Electric Code(NEC) Article 680, and any local codes in effect at the time of installation. Refer to the System Data Label for equipment voltage and maximum amperage draws. - Page 7 Electrical Installation ELECTRICAL CONNECTIONS OPTION 1 GFCI Installed in Main Service Panel 20-60AMP HARDWIRED MAIN BREAKER PANEL INLINE SPA DISCONNECT PORTABLE SPA LINE 1 LINE 2 REFER TO GFCI WIRING DETAIL ON PAGE 8 Option 1 shows the power from GFCI breaker installed into main service panel to a service disconnect within line-of-site of the spa.
- Page 8 Electrical Installation If your system was configured to include a 120VAC power cord, ensure that the proper receptacle has been installed (a dedicated circuit is required). DO NOT under any circumstances modify a 20 Amp plug to fit into a 15 Amp receptacle or use an extension cord.
- Page 9 Power Connection IMPORTANT: Always refer to the product data label (located on top of the control box) for specific electrical information. Use copper conductors only as required by the NEC. Ÿ Secure wires as defined by the NEC and in compliance with any local Ÿ...
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Page 10: Pump Cord Installation
Pump Cord Connections 2-SPEED PUMP CORD CONFIGURATION The following wiring configuration is for two-speed pump circuits. Black = Low Speed Red = High Speed System Pump White = Common Green = Ground SINGLE SPEED PUMP / ACCESSORY CORD CONFIGURATION The following wiring configuration is for single-speed pump circuits, circulation pumps, ozones, blowers and accessories. -
Page 11: Spa-Side Installation
WIFI MODULE INSTALLATION KIT (OPTIONAL) Your new system has the capability to connect with the internet using a wifi module. If Provided with your system, please make sure to install the module following these few steps: Step 1 - Insert wifi cable connector into an empty connection mark “Main” Topside may vary * If no main connections are available, you may use the “Y”... - Page 12 SPASIDE CONTROL INSTALLATION If required, you may have to cut out a hole in the spa shell to install spaside control. The mounting area must be above the maximum water level of the spa and in an area with Ÿ good drainage to prevent any standing water on or around the spaside.
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Page 13: Circuit Board Configurations
Circuit Board Configurations Area Area Component Plugs Figure 1 Component outputs are pre-configured for 240. If 120V output is required, please utilize the illustration below and the wiring diagram on page 14 or 15 to convert the required circuit. 120V J38 J37 J48 240V J35 J34 J36... -
Page 15: Systems Setup Options
SYSTEM SETUP & CONNECTION CHART Order Setup # Circ Pump Ozone Pump 1 Pump 2 Pump 3 Pump 4 Blower Temp Code 6330B None J8 (2-Spd) J1 (2-Spd) None None °F J14 (1-Spd) None J1 (2-Spd) None None °F 6330B J8 (2-Spd) None J8 (2-Spd) -
Page 16: Programming With A Tp600/Tp400/Tp200
TP600 / TP400 / TP200 Programming Procedure Test Menu Access (S1, Switch 1 ON) Service Technician ONLY. As soon as Switch #1 is placed With system on or OFF move DIP Switch 1 (on S1 on the Main circuit board) to ON. in the ON position, the temperature will show The system will enter Test Mode. -
Page 17: Programming With A Tp500/Tp500S
TP500/TP500S Programming Procedure Test Menu Access (S1, Switch 1 ON) Service Technician ONLY. As soon as Switch #1 is placed With system on or OFF move DIP Switch 1 (on S1 on the Main circuit board) to ON. in the ON position, the temperature will show The system will enter Test Mode. -
Page 18: Programming With A Tp800/Tp900
TP800 / TP900 / spaTouch™ (Menued) Programming Procedure Test Menu Access (S1, Switch 1 ON) Service Technician ONLY. DANGER! HIGH VOLTAGE WILL BE ACCESSIBLE! SERVICE TECHNICIAN ONLY! While the system is running, move DIP Switch 1 (on S1 on the Main circuit board) to ON. The system will enter Test Mode. -
Page 19: Programming With A Spatouch
spaTouch™ (Icon-Driven) Programming Procedure Test Menu Access (S1, Switch 1 ON) Service Technician ONLY. DANGER! HIGH VOLTAGE WILL BE ACCESSIBLE! SERVICE TECHNICIAN ONLY! While the system is running, move DIP Switch 1 (on S1 on the Main circuit board) to ON. The system will enter Test Mode. -
Page 20: Operational Considerations
Operation Considerations The following describes situations you may encounter and situations to be aware of. Warm Weather Conditions Since your spa will normally be expected to maintain warm to hot water ready for use, a great deal of attention has been directed to the energy conservation detail of insulation to keep electrical cost down. Energy conservation efficiency may be achieved by extensive insulation of the spa cabinet, plumbing, spa shell and in some climates full foam insulation may have been provided. -
Page 21: System Start-Up
System Start-Up Preparation and Filling Fill the spa to its correct operating level. Be sure to open all valves and jets in the plumbing system before filling to allow as much air as possible to escape from the plumbing and the control system during the filling process. After turning the power on at the main power panel, the top-side panel display will go through specific sequences. -
Page 22: System Functions / Features
System Functions / Features Spaside Control Pump 1 Key: Pressing this key when the pump is OFF will turn it ON to Low Speed, a second press switches the pump to High speed, a third press turns the pump OFF. If the pump is ON from manual activation, the pump low speed will time out after 30 minutes and the high speed will time out after 15 minutes. - Page 23 System Functions / Features Dual Temperature Ranges** This system incorporates two temperature range settings with independent set temperatures. The High Range designated in the display by an “up” arrow or “High Range”, and the Low Range designated in the display by a “down” arrow or “Low Range”. These ranges can be used for various reasons, with a common use being a “ready to use”...
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Page 24: Plug Pin-Outs/Sensor Replacement
System Plug Pinouts High Speed / Red (Black when 1-spd pump/component) Low Speed / Black Common / White Ground / Green Note flat sides in connector Testing / Replacing the Sensor Set IMPORTANT: For the following set of instruction, the power must be off when plugging in or unplugging sensors. -
Page 25: Troubleshooting
Troubleshooting Therapy Jet Not Operational Water Shut-Off Valves are Closed - Open Shut-Off valves. Dirty Filter - Clean or replace filter. Jets Not Properly Adjusted - Adjust Jets properly. Diverter Valve Not Properly Adjusted - Adjust diverter valve properly. Thermal Overload Tripping - Check for restricted flow of water. Water Leaks Spa Overfilled - Adjust water level. - Page 26 Troubleshooting The following describes situations and possible solutions to common problems you may encounter as a spa owner. TroubleShooting Nothing Operates Main Breaker is OFF - Set to On. Sub-Panel Breaker Off - Set to On. Equipment GFCI Off - Set to On. Power switch in Off position - Set to On.
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Page 27: Data Label/Warranty Info
System Data Label Note: This information will be necessary if you should ever have to request warranty or any other type of service. The system data label is located on the control box. This label is very important and contains information you will need to establish your electrical service. The voltage and amperage ratings are shown on the bottom of the label. - Page 28 85-0080B Rev.01 03/21...
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