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INSTALLATION INSTRUCTIONS
Solid-State Series
!! NOTE !!
Covers the following models:
CS6100 - CS7100
"
CS6200 - CS9200
"
CS6220 - CS9220
"
CS6230 - CS9230
"
CS6500 - CS7500
"
CS6330 - CS9300
"
CS9400 - CS9700
"
Refer to INSERT for additional information
To ensure that the system is
installed properly, provide
your electrician with these
instructions.
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Table of Contents
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Summary of Contents for HydroQuip CS7100
- Page 1 INSTALLATION INSTRUCTIONS Solid-State Series !! NOTE !! Covers the following models: CS6100 - CS7100 " CS6200 - CS9200 " CS6220 - CS9220 " CS6230 - CS9230 " CS6500 - CS7500 " CS6330 - CS9300 " CS9400 - CS9700 " Refer to INSERT for additional information...
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Page 2: Electrical Installation
ELECTRICAL INSTALLATION A qualified and licensed electrician in accordance with the National Electric Code (NEC) Article 680, Canadian Electric Code, and with any local codes must accomplish the electrical installation. All connections must be made according to the electrical installation label on the outside of the control box (see page 12). -
Page 3: Electrical Connection
ELECTRICAL CONNECTION If your system was configured to include a 120VAC power cord, ensure that the proper receptacle has been installed (a dedicated circuit is required). DO NOT under any circumstances modify a 20 Amp plug to fit into a 15 Amp receptacle or use an extension cord. -
Page 4: Electrical Connections
ELECTRICAL CONNECTIONS OPTION 2 GFCI Installed in Main Service Panel If the manufacturer of your homes main breaker panel makes a GFCI breaker, you 20-60AMP may be able to add it to an open slot in the panel. HARDWIRED MAIN BREAKER PANEL INLINE SPA DISCONNECT PORTABLE SPA LINE 1... - Page 5 ELECTRICAL CONNECTION Systems with GFCI Included OPTION 3 Your system may have an integrated GFCI located on the left side of the control box as shown below. If a GFCI is present there is NO need for additional GFCI protection illustrated in options 2 & 2a. BUILT-IN SYSTEM GFCI MAIN BREAKER PANEL RESET...
- Page 6 GFCI WIRING DETAIL When a GFCI circuit breaker is used in the installation of your spa, it is important that it has been properly installed. Often this component has been improperly installed causing the breaker to trip the instant the system is turned on. Below is an illustration of a typical GFCI breaker installation.
- Page 7 RECEPTACLE GUIDE To make things easy, we have developed our own unique set of color-coded cords & receptacles. Use the chart below when connecting components. RED: Pump 1 / 2-Speed BROWN: Pump 2 / 2-Speed PINK: Pump 1 or 2 / 1-Speed PURPLE: Air Blower / 1-Speed YELLOW:...
- Page 8 LOW-FLOW SYSTEM CONFIGURATION The system may come equipped with a “ Low-Flow” heater assembly and flow switch. When a flow switch is supplied the connection of the switch to the system is directly to the PCB (Printed Circuit Board). Below are details on where and how to connect the flow switch to a CS7506 control system.
- Page 9 VERSI-HEAT CONSIDERATIONS If your system includes a Versi-Heat remote heater, see illustration below to see which layout best fits your particular installation. The heater can be installed vertical, horizontal or at an angle in the pumps discharge plumbing (providing position DOES NOT allow air pockets to form inside the housing).
- Page 10 SPASIDE INSTALLATION HT-2, Eco-3, 7 & 8 Series Spaside Controls: A placard has been provided with each control to eliminate problems encountered when the spaside access hole is too large. Use the illustrations and instructions below to install the spaside control provided with your system. PLACARD TAB LOCK EXISTING HOLE...
- Page 11 SPASIDE INSTALLATION Eco-1, 2, 5 & 6 Series Spaside Controls: PLACARD DOUBLE-SIDED TAPE EXISTING HOLE Step 1 - Step 2 - Route cord through the hole, remove (If control cutout already exists, determine if placard must be used. If existing cutout is sufficient, the double-sided adhesive tape on the back Choose a location for the disregard step 1.)
- Page 12 TEMP . SENSOR INSTALLATION Option #1 Preferred Method - DRYWELL: If the existing placement of your temperature sensor does not allow for an accurate temperature reading a drywell may have to be installed in the spa wall. Once a location has been chosen, cut a 1 1/8” hole (cut from inside the spa). Clean excess debris from around the hole.
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Page 13: System Start-Up
SYSTEM STARTUP System Startup Procedures: Using the “ System Operation Manual” provided with the unit, complete the following procedures: 1) Read and familiarize yourself with the system Operation manual. 2) Unplug the power cord (120-volt system only) or turn the electrical power “ OFF” at the service or breaker panel (120 or 240 volt permanently connected units.) 3) Open all WATER shut-off valves. - Page 14 TROUBLESHOOTING The following describes situations and possible solutions to common problems may encounter as a spa owner. Note: your system may not include all components listed. NOTHING OPERATES Main Breaker is OFF - Set to On. Sub-Panel Breaker Off - Set to On. System GFCI Off - Set to On.
- Page 15 NO THERAPY JET OPERATION Water Shut-Off Valves are Closed - Open Shut-Off valves. Jets Not Properly Adjusted - Adjust Jets properly. Diverter Valve Not Properly Adjusted - Adjust diverter valve properly. Thermal Overload Tripping - Check for restricted flow of water. NO LIGHT OPERATION Light Bulb Defective - Replace bulb or contact your local dealer.
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Page 16: Special Considerations
SPECIAL CONSIDERATIONS If your system is equipped with a pressure switch, the function of the pressure switch is to turn the heater off if the pump stops operating or if there is a restricted water flow (dirty filter, obstruction in the spa plumbing etc.). The pressure switch has been preset at the factory to operate properly with your spas specific plumbing. - Page 17 The voltage and amperage ratings are shown on the bottom of the label. Product, Model, Serial and Code numbers are also shown on the label. ORDER CODE: CSXXXX Corona, CA 92880 | www.hydroquip.com MODEL: XXXXXXX-XXXXXXX CODE: XXXX-XXXX-XXX VOLTS: 120 240...
- Page 19 NOTES Use this section to jot down any information you may need Date of Install: Dealer: Contact: Phone: Address: City: State: Zip: Notes:...
- Page 20 85-0135A Rev. 9 10/12...
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