VESTEL I Series Service Manual
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VESTEL I Series Service Manual

VESTEL I Series Service Manual

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M A N U A L
I SERIES

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  • Page 1 D I S H W A S H E R S S E R V I C E M A N U A L I SERIES...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS USER INTERFACES  .......................... 4 1.1  I1 SERIES W/O DISPLAY ...................... 4  1.2  I1 SERIES W DISPLAY  ........................ 4  1.3  I2 SERIES W ASYNCHRONOUS MOTOR  .................. 5  1.4  I2 SERIES W BLDC MOTOR  ....................... 6  1.5  I5 SERIES (TOUCH CONTROL).................... 7  WASHING PROGRAM ........................ 9 2.1  WASHING PROGRAM SEQUENCES .................. 9  2.1.1  60 cm Models Program Sequences ................. 9  2.1.2  45 cm Models Program Sequences ................ 11  WASHING SPECIFICATIONS AND PROGRAMS ................ 12 3.1  SELECTING AND STARTING PROGRAM AT POWER ON(BEFORE PROGRAM STARTS) ... 12  3.2  OPENING AND CLOSING DOOR(BEFORE PROGRAM STARTS) .......... 12  3.3  OPENING AND CLOSING DOOR DURING PROGRAM(NOT IN DRY STEPS) ...... 13  3.4  OPENING AND CLOSING DOOR DURING PROGRAM(IN DRY STEPS) ........ 13  3.5  OPENING AND CLOSING DOOR DURING PROGRAM(IN REGENERATION FIRST STEP) .. 13  3.6  TERMINATION OF A PROGRAM(END OF PROGRAM)  ............ 13  3.7 ...
  • Page 3 6.3 WATER DRAIN  .......................... 20  6.4 REGENERATION CYCLE ........................ 20  6.5 FEATURE OF TIME PHASE ...................... 22  6.6 VOLTAGE SENSING CONTROL  ...................... 22  6.7 NTC VALUES  .......................... 23  6.8 WATER HARDNESS SET  ........................ 24  6.9 RINSE AID SET .......................... 25  6.10 INNER LIGHT .......................... 26  6.11 IONIZER  ............................ 27  6.12 AUTOMATIC PROGRAM(TURBIDITY SENSOR) ................ 27  6.13 AUTODOOR OPEN SYTEM ...................... 28  6.14 AUTODOOR CONTROL TEST ...................... 29  6.15 BLDC MOTOR CONTROL TEST  .................... 30  6.16 VOICE CONTROL TEST  ........................ 30  6.17 INFOLEDS ........................... 31  Infoled 1.0............................ 31  Infoled 2.1 Davranışı  .......................... 31  SERVICE TEST .......................... 32 7.1 SERVICE FAILURE CODES ...................... 34  FAILURE ROUTINES  ........................ 34 8.1  DESCRIPTION OF FAILURES  .................... 35  8.2 ...
  • Page 4 TOOLS FOR DISASSEMBLE Phillips screwdriver *All kinds of star-head screws, *in the phillips screws of the internal components, Plier *It is used to bend all kinds of sheet metal ends. Multimeter *Resistance values of all kinds of internal components, *Electronic card resistors, *It is used to measure the resistance of display cards.
  • Page 5 Flat Screwdriver It is used to remove all kinds of aesthetic parts (side panels, front panels and external aesthetic parts of the machine). Side Cutter It is used to cut cables of internal components or any hard part. Chargeable Drill It is the most important tool used to remove and install all kinds of screws in the machine.

  • Page 6: User Interfaces

    1. USER INTERFACES I1 SERIES W/O DISPLAY I16‐I15‐I14‐I13‐I12‐I11 60 cm    The user interface includes:  On/Off button  Program button with 4 leds  Half Load button with 1 led  Delay button (3-6-9 h)  3h, 6h, 9h leds  Salt, Rinse aid, End leds I16‐I15‐I14‐I13‐I12‐I11 45 cm ...

  • Page 7: I2 Series W Asynchronous Motor

     Half Load button with 1/2 led  Salt, Rinse aid leds I1G‐I1F‐I1E‐I1D‐I1C‐I1B‐I1A; I1R‐I1P‐I1O‐I1N‐I1M‐I1L‐I1K(with front display) 45 cm    The user interface includes:  188 Digit Display  On/Off button  Program button  Delay button (19 h)  Half Load button with 1/2 led ...

  • Page 8: I2 Series W Bldc Motor

     Delay button (19 h)  Half Load(3s) / Options button  Upper / Lower basket, Hygiene, Dry leds  Salt, Rinse aid leds 1.4 I2 SERIES W BLDC MOTOR I24 – I2N(with front display)  60 cm  The user interface includes:  188 Digit Display  On/Off button  Program button ...

  • Page 9: I5 Series (Touch Control)

     On/Off button  Program button  Half Load button with Upper, Lower basket leds  Delay button (19 h)  Options button with Energy Save, Dry, Silent leds  Salt, Rinse aid leds I29‐I28‐I27‐I26; I2T‐I2S‐I2R‐I2P(with front display) 60 cm     The user interface includes: ...
  • Page 10 The user interface includes:  On/Off button  Program button  188 Digit Display  Delay button(19 h) with 1 led  Dry / Rinse button with 2 leds  Upper/Lower basket button with 2 leds I54 60 cm, 45 cm  The user interface includes: ...
  • Page 11 ELECTRICAL COMPONENTS AQUAZONE DOOR LOCK It is a mechanical lock/release system that is closing the door, supplying the connection of electrical parts in the machine and cutting off the connection. Currency 16 (4 ) A CIRCULATION PUMP Measurement of the primary windings of the washing pump. (118.2-135.9 Ω) Measurement of the secondary windings of the washing pump (white cable –...
  • Page 12 CAPACITOR Capacitor is permanently connected to the circulation pump coils. DRAIN PUMP HEATER Voltage 220/240 volt Total power 1800W 27.6-30.6 ohm...
  • Page 13 CN2.10 - CN2.2 0 Ω KN2.9 - KN2.10 0 Ω WATER PRESSURE SWITCH ∞Ω ∞Ω NO WATER PRESSURE SWITCH Voltage 220/240 v Frequency 50/60 Hz 16 A - 3 Pins DIVERTER There is diverter at A15 and A23 models It is assembled to the heater Casing Group.
  • Page 14 REGENERATION VALVE Regeneration valve is assembled on the water softener. PARASITE FILTER It is used to prevent parasites from the main supply It has been assemblied to basement. TURBO FAN MOTOR There is a thermal protector shaded pole motor, two pole temperature is between -40-150 °C There is turbo fan motor only at A models.
  • Page 15 SALT SENSOR Voltage 250 V Currency 50 mA It is assembled to the water softener. It warns if the salt is less than requested quantity. POWER CORD DRAIN HOSE...

  • Page 16: Washing Program

    Dry button with 1 led  Upper/Lower Basket button with 2 leds  Extra Silent / Fast button with 2 leds 2. WASHING PROGRAM 2.1 WASHING PROGRAM SEQUENCES 2.1.1 60 cm Models Program Sequences I series Total 60cm Prg # Intensive 65°C / Auto Intensive 65°C or Auto Intensive 65°C or Auto...
  • Page 17 Intensive Super 50' Quick 30' Prewash 65°C or Auto 65°C 40°C Intensive Hygiene Super 50' Quick 30' Prewash 65°C or Auto 70°C 65°C 40°C Intensive Hygiene Super 50' Quick 30' Prewash 65°C or Auto 70°C 65°C 40°C Intensive Hygiene Super 50' Quick 30' Prewash 65°C or Auto...
  • Page 18 30°C - Save+ 5.4 lt Wash Mini 14' 70°C 70°C 65°C 40°C 50°C 60°C 2.1.2 45 cm Models Program Sequences Total I series Progr 45cm ams # Intensive 65°C / Auto Intensive 65°C or Auto Intensive Super 50' 65°C or Auto 65°C Intensive Super 50' 65°C or Auto...

  • Page 19: Washing Specifications And Programs

    Intensive Super 50' Prewash 65°C or Auto 65°C Intensive Super 50' Quick 30' Prewash 65°C or Auto 65°C 40°C Intensive Super 50' Quick 30' Prewash 65°C or Auto 65°C 40°C Intensive Hygiene Super 50' Quick 30' Prewash 65°C or Auto 70°C 65°C 40°C...

  • Page 20: Opening And Closing Door During Program(Not In Dry Steps)

    Door closed  None     3.3 OPENING AND CLOSING DOOR DURING PROGRAM(NOT IN DRY STEPS) During the program if the door is opened and re-closed without any modifications on the program button the program continues. Washing program re-starts after 8” if the measured temperature is equal or more than 45°C. COMMANDS ...

  • Page 21: Cancelling Of A Program(During Program)

    3.7 CANCELLING OF A PROGRAM(DURING PROGRAM) COMMANDS  Top Display Door open   Duration of    program / Program  number   Press 3” program button Duration of    program / Program  number   At the end of the 3”  “   1”  Blink  Door closed  “  1”  OFF  During canceling  “   1”  OFF  At the end of the canceling “‐‐”     3.8 SELECTING AND STARTING PROGRAM AT POWER ON WITH START DELAY COMMANDS  Top Display Switch on  ‐‐ Select program  Duration of program /  OFF  Program number   Select delay ( press delay button)  Duration of program / ...

  • Page 22: Switch Off The Machine During Delay Time

    3.10 SWITCH OFF THE MACHINE DURING DELAY TIME When delay timer is selected, if machine switch off and on again by ON/OFF button, delay timer is cancelled and machine goes to ready state. If Power off-on occurs (power cut); delay time resumes, does not start again. 4. POWER FAIL ...
  • Page 23 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm Async. 60cm BLDC 60cm BLDC 60cm...

  • Page 24: Compatibility Between Options & Programs

    45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm Async. 45cm BLDC 45cm Async. 45cm Async. 45cm Async. 45cm BLDC 5.2 COMPATIBILITY BETWEEN OPTIONS & PROGRAMS Programs vs. Options  I Series   Energy ...

  • Page 25: Option Definition

    Energy Save  OK  OK  OK  OK  OK  OK  OK  OK  Extra Fast  OK  OK  OK  OK  OK  Half Load  OK  OK  OK  OK  OK  OK  OK  Triple &  OK  OK  OK  OK  OK  OK  OK  Direct  Extra Silent  OK  OK  OK  OK  OK  Extra Dry  OK  OK ...

  • Page 26: Half Load

    Press Start/Start button and the washing program will start. ‐Erteleme  zamanının  ortasında  /  içinde  erteleme  süresini  değiştirmeden  program  değişir  yada  ops  ekleme çıkarma yapıldığında erteleme süresi kaldığı yerden devam etmektedir. Fakat Erteleme süresi  değişirse yeni seçilen erteleme zamanı baştan başlar.   When delay timer is selected, if machine switch off and on again by ON/OFF button, delay timer is cancelled and machine goes to ready state.

  • Page 27: Water Fill

    6.2 WATER FILL Water Load is obtained by flow meter signals. When a fixed quantity of water is loaded, the reaching water level is checked by the activation of circulation pump. When the pressure is high enough, the pressure switch is activated. At the start program a drain 30”...
  • Page 28 Level 4 52 lt Level 5 46 lt Level 6 16 lt The consumed liters are counted by flow meter impulses. In case of flow meter broken, the liters corresponding at the flow meter time out are used If user cancels a program during regeneration or after regeneration and before resin wash, at the beginning of the next program the dishwasher performs the resin wash to remove the salty water from the resin chamber.

  • Page 29: Feature Of Time Phase

    -If there occurs regeneration step after the programs without drying step or programs having less than 15min drying step, at the end of the program (before reg cycle) the duration must be corrected from 0:01 to 0:15 and recount down during reg step. 6.5 FEATURE OF TIME PHASE ...

  • Page 30: Ntc Values

    6.7 NTC VALUES 23 ...

  • Page 31: Water Hardness Set

    6.8 WATER HARDNESS SET Only service can execute this procedure. This procedure erases the cycle counter.  While the door is open and the machine is switched OFF.  Level Display By pressing the Program Button, Switch ON the Machine.  Continue to press the Program Button for 3”.  If “Hardness Set” is recognized, “S” and “L” will be shown sequentially in the display for 2sec. And the last setted Level will be shown in the display. Note: if it is the first hardness set, hardness level is level 3; firstly “3” will be on 1sec,  than “L” will be on 0.5sec and they will be shown sequentially in the display.   Level 1: firstly “1” will be on 1sec, than “L” will be on 0.5sec and they will be shown sequentially in the  display.   Level 2: firstly “2” will be on 1sec, than “L” will be on 0.5sec and they will be shown sequentially in the  display.  24 ...

  • Page 32: Rinse Aid Set

    Level 3: firstly “3” will be on 1sec, than “L” will be on 0.5sec and they will be shown sequentially in the  display.  Level 4 firstly “4” will be on 1sec, than “L” will be on 0.5sec and they will be shown sequentially in the  display.  Level 5 firstly “5” will be on 1sec, than “L” will be on 0.5sec and they will be shown sequentially in the  display.  Level 6: firstly “6” will be on 1sec, than “L” will be on 0.5sec and they will be shown sequentially in the  display.  6.9 RINSE AID SET  While the door is open and the machine is switched OFF.  By pressing the Program Button, Switch ON the Machine.  Continue to press the Program Button for 5”. For models without display: when rinse aid set is recognized, all leds blink twice For models with one digit display: when rinse aid set is recognized, “r”...

  • Page 33: Inner Light

    If the rinse aid tank is empty and user sets rinse aid level as 1(0cc), “lack of rinse aid” warning is not shown. Sliding dispenser dosages are shown below in detail. 1 rinse aid dosage is performed when dispenser is ON during 8” and OFF during 8”. =>1,5cc 2 rinse aid dosages are performed 8”...

  • Page 34: Ionizer

    If any user intervention occurs such as pressing buttons, Eco Mode cycle starts from beginning (inner light is ON for 4min and then becomes OFF again) Factory setting for inner light is set to ‘’IL1’’. For : z21_7 and Z21_2: only shows ‘0’. Inner light for I1G_7: Press ‘’program’’ and ‘’tablet/half load’’ buttons simultaneously for 3 seconds for active/deactive ...

  • Page 35: Autodoor Open Sytem

    If turbidity is <= TURBIDITY-LEVEL 4: First rinse is skipped. If turbidity is > TURBIDITY-LEVEL 4:First rinse is executed. The levels : TURBIDITY-LEVEL 1 = 3,0V TURBIDITY-LEVEL 2 = 3,4V TURBIDITY-LEVEL 3 = 3,7V TURBIDITY-LEVEL 4 = 3,8V In case of break of turbidity sensor, the Automatic cycle is entirely executed. The fault is not reported. 6.13 AUTODOOR OPEN SYTEM Energy save option is not selectable at any time.

  • Page 36: Autodoor Control Test

    Auto door option button is illuminated (ON) when user selects at only Eco program by each pressing program selection button. In Eco program, Auto door must be opened in every cycle until the end user unselect the Energy save option for Eco program. That is to say, In first cycle of Eco or other cycles, Auto door system must be performed (ON) until end user deactivate Auto door system.

  • Page 37: Bldc Motor Control Test

      6.15 BLDC MOTOR CONTROL TEST   Switch-on the dishwasher. Press “Half Load” and “Options” button simultaneously for 3”. After 3”, display shows ‘’Pc’’ (means that Pump control) characters during 2 sec, then ‘’20’’ characters appear and BLDC motor start performing with 2000 rpm. Rpm values can be raised or decreased one by one.

  • Page 38: Infoleds

    Machine’s power must be off to exit voice control mode The last voice level that user determined before must be stored in memory. For only Z21_7 and Z21_2: ‘ S’ is shown then alternatively voice level from 0,1,2,3. For I1G_7: ...

  • Page 39: Service Test

    InfoLED Hazır Prg. Prg. İptal Hata Bitti End Test1 End Test3 Servis konumda çalışırken çalışırken aktifken sırasında durumun durumun Test2 Programı veya ion kapı kapı da / Bitti çalışırken aktifken açıldığınd açıldığınd durumda kapı açıldığınd Kırmızı yanmaz yanar yanmaz Nefes 1 sn 0.5 sn yanmaz...
  • Page 40 All leds are ON, SP is visualized on display and service test starts. During the first 6” of test, if a failure code is stored in memory, its codification blinks. If there is no error” –“ is shown on the display. Also at the end of the test if an error occurs its error code blinks.

  • Page 41: Service Failure Codes

    Note: If user did not set water hardness level before service test, “SE” is shown at the beginning and end of service test. 7.1 SERVICE FAILURE CODES Name All Leds DISPLAY Notes Overflow Blink In the normal work this failure is not visualized. Leakage Blink Draining time out...

  • Page 42: Description Of Failures

    Absence of Flow meter Pressure switch on Full. impulses Pressure switch on Empty. OFF/ON NO/YES Level Empty Level doesn’t reach full NO/YES Re-Fill 3 Re – fill in the same washing step NO/YES NTC ca/cc OFF/ON Overheating OFF/ON 10 Unsuccessful heating OFF/ON 11 Diverter opened OFF/ON...
  • Page 43 It re-fills water according to Re-Fill routine and it continues to wash. If overflow signal persists until failure routine (cause is leakage): OFF/ON. Service NO if overflow. YES if leakage Only for leakage Model Display All leds blink Draining timeout Recognize: 180”...
  • Page 44 Recognize: With rarely flow meter impulses (time out of absence of flow meter impulses doesn’t expire) it doesn’t reach the first quantity of required water (2,5l) within the time out (420”) Action Go to Failure routine. Exit OFF/ON Service Not necessary if the reason is a momentary. YES in the other cases. Model Display All leds blink...
  • Page 45 Model Display All leds blink Overheating Recognize: Water temperature >= 77°C . The test is done during all the cycle. Action Go to Failure routine. Exit OFF/ON Service Model Display All leds blink Unsuccessful heating Recognize: During the heating phases, after the first 420”, if water temperature increases less than 2°C or if it is less than 0°.

  • Page 46: Failure Codes

    Parameters Set Salt Incorrect Recognize: When parameter Set Salt is uncorrected Action Go to Failure routine. Exit OFF/ON Service Model Display All leds blink Parameters Check Sum Recognize: When parameter Check sum is uncorrected Action Go to Failure routine. Exit OFF/ON Service The problem would disappear after switch OFF/ON of the dishwasher.
  • Page 47 FAILURE CODES (Possible Problems) F1 (ALARM IS ACTIVE FOR OVERFLOW) FLOATER Floater switch can be out order or have a problem with the cable connection.  There can be a water leakage from the tub  ELECTRONIC CARD  Electronic card can be out of order. F2 (THE WASTE WATER IN THE MACHINE CANNOT BE DISCHARGED) Draın hose Water outlet hose is clogged...
  • Page 48 F5 (INADEQUATE WATER SUPPLY) Water tap  Make sure the water input tap is totally open and that there is no water cut. Water inlet hose Close the water input tap, seperate the water input hose from the tap and clean the ...
  • Page 49 COMPONENT VALUES MEASUREMENT Precaution: Always remove the plug from the power socket before touching internal components. WASHİNG PUMP: From the electronical card: You can only measure the primary winding value from the electronical card. Resistance value of the primary winding must be Primary winding Secondary winding (from the CN2.3 - CN2.9...
  • Page 50 RİNSE AİD SENSOR From the electronical card: CN 5.3 - CN 5.2 0 Ω NO RİNSE AİD KN 50.8 - KN 50.9 0 Ω NO RİNSE AİD Rınse adı off RINSE AID SENSOR Rınse aıd on ∞Ω THERE IS RİNSE AİD ∞Ω...
  • Page 51 FAN MOTOR From the electronical card: FAN MOTOR CN 6.2 - CN 2.9 KN 6.2 - KN 2.8 Above sketch showa-s the connectors of the fan motor on the electronical card. From the comonent: Turbo fan resistance value: 265 ± %10 Ω (The resistance of the torbo fan is measured with the resistor switch).
  • Page 52 DOOR SWITCH From the electronical card: Above sketch show the connectors of the door switch on the electronical card. From the compoonent: Probes of the tester should be applied on to the related connectors as shown on the pictures.
  • Page 53 FLOATER From the electronical card: Mıcroswıtch ıs ınactıve (no water ) CN2.1 - CN 2.5 0 Ω KN2.5 - KN 2.10 0 Ω mıcroswıtch ıs actıve (there ıs FLOATER (MICROSWITCH) CN2.1 - CN 2.4 KN2.4 - KN 2.5 ∞Ω ∞Ω water) Position 1 : Yo can check the floater by controlling the specified value intervals.
  • Page 54 SALT SENSOR From the electronical card: CN5.1 - CN5.2 0 Ω NO SALT KN50.10 - KN 50.11 0 Ω NO SALT Measure just on the electronıc SALT SENSOR ∞Ω THERE IS SALT ∞Ω THERE IS SALT Sketch above show the connectors of the salt sensor on the electronical card. Probes of the tester should be applied on the related connectors.
  • Page 55 DIVERTER From the electronical Card: Sketch above show the connectors of the diverter on the electronical card. Probes of the tester should be applied on to the related connectors. From the component: Probes of the tester should be applied on to the related connectors as shown on the pictures.
  • Page 56 PRESSURE SWITCH From the electronical card: CN2.10 - CN2.2 0 Ω KN2.9 - KN2.10 0 Ω Full fıll water PRESSURE SWITCH no water ∞Ω ∞Ω From the component: Probes of the tester should be applied on to the related connectors as shown in the picture above.
  • Page 57 REGENARATION VALVE From the electronical Card: REGENERATION VALVE CN2.2 - CN2.7 3560 Ω ± %10(25°C) KN2.2 - KN2.10 3560 Ω ± %10(25°C) Above sketch show the connectors of rhe regenaration valve on the electronical card. Probes of the tester should be applied on to the related connectors. From the component:...
  • Page 58 HEATER It can’ be measured from the electronıcal card. From the component: DETERGENT DISPENSER It can’t be measured from the electronical card: DETERGENT DISPENSER 2300 Ω ±%10 (25 C°) 2300 Ω ±%10 (25 C°) From the component:...
  • Page 59 WATER INLET VALVE From the electronical Card: WATER INLET VALVE CN2.6 - CN2.9 4200 Ω ± %10 (20°C) KN2.6 - KN2.8 4200 Ω ± %10 (20°C) Above sketch show the connectors of the water inlet valve on the electronical card. Probes of the tester should be applies on to the related connectors.
  • Page 60 DRAIN PUMP From the electronical Card: DRAIN PUMP / HANYU CN2.2 - CN2.4 220 Ω % ±10 KN2.4 - KN2.10 220 Ω % ± DRAIN PUMP / LEILI CN2.2 - CN2.4 141 Ω % ±10 KN2.4 - KN2.10 141 Ω % ± Above sketch show the connectors of the drain pump on the electronical card.
  • Page 61 F7 (EXTREME HEATING UP FAULTY) If the water temperature inside machine higher than 77°C, ntc can be out of order.  Electronic card  Electronic card can be out of order. F8 (INADEQUATE HEAT) Heater Check the power and resistance values. ...

  • Page 62: End Test

    End test is divided in two parts: end test 1 (functionally test) and end test 2 (heating and leakage test). 9.1 End test 1: Vestel receives the electronic cards ready to start “end test 1”. In any case, it’s possible, re-start the end test 1 with a manual manoeuvre.

  • Page 63: End Test 1

    - At the end of end test 1, switch OFF the dishwasher. ‐ End Test 1 de Power on/off da End Test 1 baştan başlayacak, End Test 2 de Power on/off yapılırsa  kaldığı adımdan devam edecek şekilde olmalıdır. Power on/off haricindeki butonlara basıldığında ise  (Örn; Az Bulaşık), normal programlarda da olduğu gibi o butonu (Az Bulaşık) algılamayacak şekilde  olmalıdır. End Test 2 bitiminde ise makine direkt hazır duruma geçmelidir. Şayet iptal edildi ise, iptal  işlemi sonrasında bittiye (END) geçmelidir.    Diverter failure: Stop circulation pump just after detergent dispenser activation at step 41 until the end of program if electronic card cannot detect diverter position during end test 1. Turbidity failure: Start circulation pump just after turbidity sensor check (at step 92) for 6 sec, if electronic card realize Turbidity sensor failure during turbidity test.

  • Page 64: Hardware Controls

    When machine is switched off and on or mains power off and on, machine will start as ready state.  10. HARDWARE CONTROLS 10.1 BM05 TYPE MAINBOARD 42 ...

  • Page 65: Modification History Of Document

    PIN OUT COMPONENT CN9.1 +7V transistor Ionizer mini fan, dc main fan, uv led CN9.2 +7V transistor Ionizer led, infoled 2 led 1 CN9.3 +7V transistor Dc lightening CN9.4 Common ground CN9.5 Sto motor 11. MODIFICATION HISTORY OF DOCUMENT DATE PART MODIFICATION 20.02.2020 Infoled 2.1 bölümü...
  • Page 66 DISASSEMBLY CAUTION!: REMOVE ELECTRIC PLUG FROM THE SOCKET DURING THE DISASSEMBLY Top Plate a) Remove two screws that fix the top plate at the back. b) Push the top-plate back and pull it up. Plastic Kick Plate Remove two screws fixing plastic kick plate. Remove the plastic kick plate as it is shown in the picture.
  • Page 67 INTERNAL FEEDING TUBES AND SPRAY ARMS REMOVAL 1)Unscrew the feed channel tabs with the help of a screwdriver 2)To assemble, manually narrow the feed channel replacement and insert it into the tabs 3)Pull out the top spray channel by turning it clockwise 5)To remove the lower spray arm, 4)Turn it counterclockwise to reinstall it kindly pull it up...
  • Page 68 The components that are inside the tub course, micro and metal filters a) Open the door. b) Remove lower basket c) To remove microfilter group rotate them in the direction of counter clockwise and pull them up as it is shown in the picture d) To remove microfilter group (course filter and micro filter ) pull them as it is shown in the picture.
  • Page 69 Draining hose a) Remove the hose connection plastic. b) Remove lower cover. c) Remove the clamp that fixes draining hose to thesump d) Remove draining hose Lower basket a) Open machine’s door. b) Pull the basket to yourself. Upper basket a) Open upper basket rail lock front.
  • Page 70 Water Inlet valve a) Remove lower cover. b) Remove the wire that is connected to the water inlet valve. c) Remove the clamp that connects water inlet valve and air-break as it is shown in the picture To remove water inlet valve pull it back as it is shown in the direction of picture then release water inlet valve from the pins that is connecte to and rotate it in the direction of counterclockwise.
  • Page 71 TURBO FAN REMOVAL INSTRUCTIONS 3)Disconnect the condensate unit from the turbo fan. 1)Remove top tray 2)Remove the side panel rear and front screws 4)Remove the turbo fan screws side panel rear screw turbo fan screws 5)Disconnect turbo fan cables 6)Remove the turbo fan from its replacement + to reassemble, Before connect the cables,...
  • Page 72 5)Disconnect ntc cables 6)Disconnect heater hose 7)Unscrew eco or diverter part(it is changeable) screws 8)Then get the sump To assemle, connect the cables and screws in same way.
  • Page 73 SUMP GROUP REMOVAL INSTRUCTIONS 1)Remove 2 screws on top 2)Remove the drain pump sump screws drain pump 4) Remove the blue hose from the 3)Remove the drain hose water softener to the pool group blue hose drain hose...
  • Page 74 HEATER REMOVAL INSTRUCTIONS 1)Remove 2 clamps 2)Disconnect cable connections and get the heater 3)To assemble, the cables are connected first and the screws are attached.
  • Page 75 Floater a) Remove lower cover. b) Remove two screws that fix floater as it is shown in the picture. c) Remove the two floater hoses. d) Remove the wire that is connected to the floater.
  • Page 76 Water softener a) To remove salt cup cover, rotate it in the direction of counterclockwise b) To remove salt cup nut, rotate it in the direction of counterclockwise. c) Remove left side panel. d) Derach the connections which are between water softener and air-break.
  • Page 77 DIVERTER REMOVAL INSTRUCTIONS 1)Disconnect the diverter cables 2)Disconnect pressure switch cables diverter cables pressure switch 3)Disconnect turbidity sensor cables( if the machine has) 4)Unscrew the diverter screws 5)Pull the clamps with pliers (Diverter clamp is next to the circulation pump's clamp. you can see in the circulation pump removal instruction page).
  • Page 78 Access the components from the lower cover a) Lay the appliance on the rear panel. b) Remove lower cover from the places that are shown in the picture. CIRCULATION PUMP REMOVAL INSTRUCTIONS 1) There are 2 clamps. 3)remove the straps from both sides 2) Push the 2 clamps upwards.
  • Page 79 To acces the components from in Front of the Machine a) Remove plastic kick plate iron sheet and basement front cover Regenaration valve a) Remove plastic kick plate and kick plate iron sheet. b) Remove the wires c) To remove regenaration Value rotate counterclockwise and pull it as it is shown in the picture.
  • Page 80 Power cord a) Remove hose connection plastic. b) Remove the lower cover. c) Remove the wires that is between power cord and parasite filter. d) Remove the power cord.
  • Page 81 Hose connection plastic a) Remove left side panel. b) By using flat tip screwdriver remove hose connection plastic’s hinge from the basement as it shown in the picture c) Push the hose connection plastic. Warning: If you do not obey instrucyions while disassembly od the hose connection plastic it can be broken.
  • Page 82 Air - break a) Remove the left side panel of the machine. b) Open machine’s door c) Rotate counterclockwise air-break nut and remove it. d) Remove air-break’s connections with salt cap as it is shown in the picture. (be careful about plastic hinges)
  • Page 83 Door Inside a) Remove side panels. b) Remove Hinge Spring. Door spring c) Pull the door inside up as It is shown in the picture. d) Remove two screws that fix hinge movement sheet iron to the door inside. KNOB REMOVAL INSTRUCTIONS 1)Remove control panel, 2)Remove the pcb box, 3)Remove the plastic tabs around the knob by flexing...
  • Page 84 DISPANSER REMOVAL INSTRUCTIONS 1)Remove front panel 4)Then the dispenser will drop in 2)Disconnect the dispenser cable harness Dispanser cables dispanser is free 3)Remove the metal tabs on the top, bottom and sides to disengage the dispenser. 5)To assemble, tighten the metal tabs with a pliers After applying silicone oil or liquid soap to dispenser, press down and...
  • Page 85 DOOR LOCK REMOVAL INSTRUCTIONS 1)Remove control panel screws 2)Disconnect cable connections with door lock 3)Remove two door lock screws...
  • Page 86 ELECTRONIC CARD REMOVAL INSTRUCTIONS 1)Remove top tray 3)Remove side panel 3)Remove side panel support styrofoam 4)Pull up the pcb box 5)Disconnect cable connections from cable harness 6)Remove the tabs and take the electronic card 7)To assemble, reinsert the pcb box into the tabs.
  • Page 87 Control Panel a) Remove 6 screws that fix control panel to the door inside sheet iron. b) Remove the control panel group crefully as shown in the picture c) Remove the cable connection plastic which fix cable harness to the control panel as shown in the picture.
  • Page 88 Control Panel a) Remove 6 screws that fix control panel to the door inside sheet iron. b) Remove the control panel group crefully as shown in the picture c) Remove the cable connection plastic which fix cable harness to the control panel as shown in the picture.
  • Page 89 Kick Plate Sheet Iron a) Remove top plate, plastic kick plate and side panels. b) Remove the screws (4 screws) that fix the kick plate sheet iron. c) Pull it down as shown in the picture. To remove the side panel, remove the upper plastic hinge and than the above one and pull it up. •...
  • Page 90 Front Panel a) Remove the screws as it shown in the picture. b) Pull down the front panel after removing the screws.
  • Page 91 Side panels removal instructions 2) Remove the side panel rear screws 1) Remove top table screws Top Tray screws Side panel rear screws 3) Remove the kick plate plastic after removing the front panel 4)Remove the side panel front screws Plastic kick plate screw side panel front screws 5)remove the side panel rear tabs...

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