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Summary of Contents for VESTEL DL Series
- Page 1 Service Manual DL Series...
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Page 2: Table Of Contents
8.11 Dryer Heater ................................. 37 8.12 Component Control on PCB............................38 8.13 Dryer NTC ..................................41 9. Wiring Diagram* ..............................42 10. Troubleshooting ..............................43 Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 2... - Page 3 Acronyms: Washing Machine W&D : Washer & Dryer WMCS : Washing Machine Customer Support Twinjet User Interface Service Interface Available Not Available Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 3...
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Page 4: Safety Precautions
Always use original spare parts. You may harm appliance, end user, environment or yourself using untested and unapproved 3rd party spare parts. Use right tools to prevent any wear or damage to components during assembly/disassembly. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 4... -
Page 5: Specifications
This avoids spinning while load is unbalanced and prevents any possible physical harm both to the appliance and to surroundings. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 5... -
Page 6: Control Panel And Acronyms
Slow Blink ON 0.5 sec, OFF 0.5 sec, ON 0.5 sec Extra Rinse/Allergy Safe & Prewash Fast Blink ON 0.10 sec, OFF 0.10 sec, ON 0.10 sec Symbol Lack of Water Symbol Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 6... -
Page 7: Test Mode
(where XX is the error number 1 to 10 ) Please see following autotest chart for details. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 7... - Page 8 Dryer Ntc detection : Software will detect NTC's resistance value and will check if the temperature is between 0°C < Tdetected < 50°C. If it is inside the range, heating step will be done. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey...
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Page 9: Service Mode
-If user changes the selector position, machine will do what is defined for the new selected position. It is recommended to run all programs in order to wholly check the appliance properly. Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 9... -
Page 10: Failure Codes
The bolts/nuts above are important for product safety purposes. Please tighten screw, bolts and nuts according to the torque values given in table above. Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 10... -
Page 11: Disassembly And Assembly Instructions
Remove two screws that fix the door. (by Pull the door up. using T25 tool) Put the door outside plastic with helping Remove screws that fix the door group. screwdriver. Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 11... -
Page 12: Spring Wire
Pull the tub bellows seal. 7.4. Detergent Drawer While pressing siphon cover keep pulling Gently pull the detergent drawer. drawer to remove it. Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 12... -
Page 13: Control Panel
Depress the taps fixing the card by using a depressing the taps with the help of a screwdriver screwdriver Remove the card out off panel Remove the sockets on the card. Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 13... -
Page 14: Front Panel
7.7. Front Panel Remove the screw fixing the front panel at Remove two screws fixing the door lock the bottom Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 14... - Page 15 Remove the screw that fixes the pump filter Release the holder of the pump filter cover. cover. Pull front panel up Remove front panel Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 15...
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Page 16: Dryer Card
Remove the sockets of the heater unit of the dryer Release the cable group by cutting the cable Remove the screws that fix the fan group. connection. Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 16... -
Page 17: Support Bracket
Cut the connection plastic of the dryer unit. and remove the sockets. 7.10 Support Bracket Remove two clips fixing detergent drawer housing to upper support bracket Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 17... -
Page 18: Detergent Drawer Housing
7.12 Power Cable Group and EMI Filter Remove the five conectors that is connected Remove two screws fixing EMI filter. to the EMI filter Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 18... -
Page 19: Electronic Pressure Switch (Eps)
7.15 DC CARD Remove the bolts that fix DC card by using a Remove the card after releasing it from its screwdriver(T25) connector. Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 19... -
Page 20: Drain Pump
Remove screws holding drain pump 7.17 Front Counterweight Remove three screws on the front Gently pull counterweight out counterweight. (Wrench size 13 mm) Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 20... -
Page 21: Heater
Pull heater out gently holding both sides. 7.19 Twinjet System Remove twinjet hoses from tub bellow seal Remove screw fixing circulation pump pulling them up Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 21... -
Page 22: Tub Bellow Seal
Remove the tub gasket clip by using small Hold the tub bellows seal and gasket-body screwdriver fixing spring together, and pull them out. Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 22... -
Page 23: Transport Screw
13 Hold and carry upper-counterweight out. 7.23 Washing Group Unplug motor connectors Cut all the cable ties which fix cable group Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 23... -
Page 24: Shock Absorber Pin
7.26 Driven Pulley Remove the bolt at the center of pulley by Remove pulley tucking a wooden bar avoids rotation Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 24... -
Page 25: Motor
Remove tub outlet bellowed hose loosening Remove 19 screws around tub using box screwed-clamp wrench size 8 mm Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 25... - Page 26 Remove front tub Remove drum Prapared by Customer Technical Support Department in Vestel Washing Machine Plant – Manisa – Turkey Page 26...
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Page 27: Component Specifications
Thermal protector Testing component Check the resistance value on the component with multimeter as shown below. Resistance value should be between 125 Ω (±5%) Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 27... -
Page 28: Circulation Pump
(refer wiring diagram in section 12) as shown below figure. Resistance value should be between 160- 180 Ω Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 28... -
Page 29: Heater
2 sided Testing component Check the resistance value on the component with multimeter as shown below. Resistance value should be between 26.4 Ω ±5% Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 29... -
Page 30: Washer Ntc
14.1 11.5 12.5 10.2 NTC Resistance vs. NTC Temperature Testing component Check the resistance value on the component with multimeter as shown below. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 30... -
Page 31: Valve
7 L/min ±15%. Dryer valve’s water flow rate should be 1.2 L/min ±15%. Washer valves’ coil resistance values should be 3750Ω ±10%. Dryer valve’s coil resistance value should be 5190Ω ±10%. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 31... -
Page 32: Electronic Pressure Sensor (Eps)
Unplug power cable when as soon as water intake finishes and drum begins to rotate. Check the water level inside the drum with ruler. It should be 10 cm ±1. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 32... -
Page 33: Motor
Tacho terminals Strator Terminals MOTOR STATOR STATOR BRAND TACHO (ohm) TEMPERATURE CODE (FULL) (ohm) (HALF) (ohm) 32016201 NIDEC 2.70-/+ 7% 184-/+7% 0.98-/+7% 20 °C Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 33... -
Page 34: Dc Module Board
DC part of the washer board. It is separate, because: * Gives space for the main board Functions in a cooler environment than before DC Module Card Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 34... -
Page 35: Door Lock
This socket shows the connection between terminal 3-4 (See wiring diagram below). The resistance read from terminal 3-4 is the resistance of PTC overload plus resistance of solenoid. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 35... -
Page 36: Fan Group
Check the resistance value on the component with multi-meter as shown in below figures. Resistance value should be 82.7Ω ±3Ω at 20 °C. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 36... -
Page 37: Dryer Heater
Check the resistance value on the component with multi-meter as shown in below figures. Resistance value should be in 65.5 – 72.6 Ω range. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 37... -
Page 38: Component Control On Pcb
Scokets on the Dryer Board 8.12.1 Washer NTC NTC resistance values are checked (black cables) as shown. Refer to the relevant table for the NTC resistance values.. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 38... - Page 39 Valve resistance value is checked with a multimeter as shown. Washer valves resistance values : 3750 Ω +10% Pre-Wash Valve: Main Wash Valve: Check the red cables Check the black cables Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 39...
- Page 40 Resistance values 240Ω ±20% (25 °C) 8.12.6 Dryer NTC Component Control : Check the socket at the bottom of the dryer board as shown. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 40...
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Page 41: Dryer Ntc
1.24 1.47 NTC Resistance vs. NTC Temperature Testing component Check the resistance value on the component with multi-meter as shown in below figures. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 41... -
Page 42: Wiring Diagram
9. Wiring Diagram* Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 42... -
Page 43: Troubleshooting
-There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 43... - Page 44 -There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 44...
- Page 45 -There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 45...
- Page 46 -There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 46...
- Page 47 -There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are Replace PCB mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 47...
- Page 48 -There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 48...
- Page 49 -There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 49...
- Page 50 -There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 50...
- Page 51 -There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 51...
- Page 52 -There should be enough ventilation space from ground. -Other environmental specifications and requirements should be met which are mentioned in instruction book of WM. Prapared by Customer Technical Supoort Department in Vestel Washing Machine Plant – Manisa – Turkey Page 52...
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