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Summary of Contents for Westin T-MAX EW-8500
- Page 1 R E C O V E R Y EL E C T R I C W I N C H FITTING INSTRUCTIONS 5.5 HP Series Wound Motor Featuring the New Wireless Multi-control New High-end Integrated Solenoid Module (ISM)
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Page 2: General Safety Precautions
GENERAL SAFETY PRECAUTIONS Warning! Observe safety precautions for personal safety and the safety of others. Improper equipment operation may cause personal injury and equipment damage. Read the following carefully before attempting to operate your winch and keep the instructions for future reference. 1.Dress Properly: - Don't wear loose clothing or jewelry. - Page 3 7.Repair Your Winch: - When repairing, use only identical replacement parts or it may cause considerable danger for the user. 8.Respool the Cable: - Leather gloves must be worn while respooling. To respool correctly, it is necessary to keep a slight load on the cable. Hold the cable with one hand and the remote control switch with the other.
- Page 4 6. Do not attach tow hooks to winch mounting apparatus. They must be attached to vehicle frame. 7. The use of a snatch block will aid recovery operations by providing a doubling of the winch capacity and a halving of the winching speed, and the means to maintain a direct line pull to the centre of the rollers.
- Page 5 16. Winch cable: - Be sure the cable is in good condition and attached properly. - Do not use the winch if cable is frayed. - Do not move the vehicle to pull a load. - Do not replace the cable with a cable of less strength. - The life of cable is directly related to the use and care it receives.
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Page 6: Installation
INSTALLATION MOUNT YOUR WINCH 1. The winch is to be mounted into a suitable steel mounting frame using 4 point foot mounting system in either a horizontal or vertical direction. 2. It's very important that the winch be mounted on a flat surface so that the three sections (motor, cable drum and gear housing) are properly asigned. -
Page 7: Cable Installation
MOUNT INTEGRATED CONTROL BOX There are 4 holes left on the Plate (P/N: 7329103.1-2 see the following Integrated Control Box Part List), Which can be connected with suitable bolts directly to a place on the vehicle you prefer; Or you may use a suitable frame to mount this Control Box on the winch Tie Bars. -
Page 8: Electrical Connection
ELECTRICAL CONNECTION Be sure to observe the following steps for a correct and safe electrical connection: Step 1. Short Red cable with red sleeve(B') connecting to the red terminal (B)of winch motor. Step 2. Short black cable with yellow jacket(C') connecting to the yellow terminal (C) of winch motor. -
Page 9: Winch Operation
WINCH OPERATION SUGGESTION: The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to use it. Plan your test in advance. Remember you can hear your winch as well as you can see it operate. Get to recognize the sound of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting. -
Page 10: Maintenance
Precautions: 1) Within a distance of 200 meters, do not operate the winches with same frequency at the same time by Radio Control, for interference will happen among the radio signals with same frequency. 2) In case that water enters into the Handheld Controller, get out of the battery inside and clean the circuit board with ethyl alcohol (density required ¡Ý98%). - Page 11 Rated Line Pull 100% 1500lb 7538 5102 3233 2496 2134 1928 2000lb 10050 6803 6347 2816 2407 2175 2500lb 12563 8503 5388 4060 3556 3213 3500lb 17588 11905 7543 5824 4979 4499 6000lb 30151 20408 12931 9983 8535 7712 9500lb 47690 32300 20425...
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Page 12: Features And Specifications
FEATURES & SPECIFICATIONS EW-8500 (12V /24V) FEATURES & SPECIFICATIONS Rated Line Pull 8500LB (3852kg) Single-line Motor 5.5hp 12v Series Wound;6hp 24VSeries Wound Control Wireless Multi-control Gear train 3-Stage Planetary Gear reduction ratio 172.8:1 Clutch Sliding Ring Gear Braking Automatic In-The-Drum Drum size Diameter 2.52"... - Page 13 EW-9500 (12V /24V) FEATURES & SPECIFICATIONS Rated Line Pull 9500LB (4300kg) Single-line Motor 5.5hp 12v Series Wound;6hp24V Series Wound Control Wireless Multi-control Gear train 3-Stage Planetary Gear reduction ratio 218:1 Clutch Sliding Ring Gear Braking Automatic In-The-Drum Drum size Diameter 2.52" (64mm)Length 8.82"(224mm) Cable 94' 21/64"...
- Page 14 EW-11000 (12V /24V) FEATURES & SPECIFICATIONS Rated Line Pull 11000LB (4985kg) Single-line Motor 5.5hp 12v Series Wound;6hp 24VSeries Wound Control Wireless Multi-control Gear train 3-Stage Planetary Gear reduction ratio 265:1 Clutch Sliding Ring Gear Braking Automatic In-The-Drum Drum size Diameter 2.52" (64mm)Length 8.82"(224mm) Cable 94' 23/64"...
- Page 15 EW-12500 (12V /24V) FEATURES & SPECIFICATIONS Rated Line Pull 12500LB (5665kg) Single-line Motor 5.5hp 12v Series Wound;6hp24VSeries Wound Control Wireless Multi-control Gear train 3-Stage Planetary Gear reduction ratio 265:1 Clutch Sliding Ring Gear Braking Automatic In-The-Drum Drum size Diameter 2.52"(64mm) Length 8.82"(224mm) Cable 94' 3/8"...
- Page 16 WINCH EXPLODED VIEW EW-8500 WINCH EXPLODED VIEW - 15 -...
- Page 17 EW-9500 WINCH EXPLODED VIEW - 16 -...
- Page 18 EW-11000 WINCH EXPLODED VIEW - 17 -...
- Page 19 EW-12500 WINCH EXPLODED VIEW - 18 -...
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