Download Print this page

Advertisement

Quick Links

AUTOMOTIVE PRODUCTS,
ITEM
QUANTITY
1
1
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
General Safety Precautions
Warning! Observe safety precautions for personal safety and the safety of others. Improper equipment operation may
cause personal injury and equipment damage. Read the following carefully before attempting to operate your winch
and keep the instructions for future reference.
1. Dress Properly:
Don't wear loose clothing or jewelry. They can get caught in moving parts.
Wear leather gloves when handling winch cable. Do not handle cable with bare hands as broken wires can cause injuries.
Non-skid footwear is recommended.
Wear protective hair covering to contain long hair.
2. Keep a Safe Distance:
Be sure to stand well clear of the winch cable during winch operation; 1.5 times the cable length is recommended. If a ca-
ble pulls loose or breaks under load it can lash back and cause serious personal injury or death.
Don't step over the cable.
All visitors and onlookers should be kept away from the winching area.
Keep proper footing and balance at all times.
3. Don't Abuse the Cord:
Never carry your winch by the cord or yank it to disconnect it.
Keep cord from heat, oil and sharp edges.
4. Don't Overwork the Winch
If the motor becomes uncomfortably hot to touch, stop and let it cool for a few minutes.
Don't maintain power to the winch if the motor stalls.
Don't exceed the maximum line pull ratings shown in tables. Shock loads must not exceed these ratings.
5. Avoid Unintentional Starting:
Winch clutch should be disengaged when not in use and fully engaged when in use.
6. Check Damaged Parts:
Before using, you should check your winch carefully. Any part that is damaged should be properly repaired or replaced by
an authorized service center.
7. Repairing your Winch:
When repairing, use only identical replacement parts or it may cause considerable danger to the user.
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
P.N.: 75-XXXX-
ECO #: W16-
XXXX
RevX
INSTALLATION INSTRUCTIONS
APPLICATION:
PART NUMBER: 47-2100, 47-2103, 47-2106, 47-2109, 47-2200, 47-2203
WESTIN WINCH
DESCRIPTION
WINCH
Thank you for choosing Westin products
for additional installation assistance please call
1
TOOLS NEEDED
Customer Service (800) 793-7846
www.westinautomotive.com
DATE: 1/4/17

Advertisement

loading
Need help?

Need help?

Do you have a question about the 47-2100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Westin 47-2100

  • Page 1 INSTALLATION INSTRUCTIONS WESTIN WINCH APPLICATION: AUTOMOTIVE PRODUCTS, PART NUMBER: 47-2100, 47-2103, 47-2106, 47-2109, 47-2200, 47-2203 ITEM QUANTITY DESCRIPTION TOOLS NEEDED WINCH ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING General Safety Precautions Warning! Observe safety precautions for personal safety and the safety of others.
  • Page 2 10. All steel cable winches are provided with a red cable marking to identify that 6 cable wraps remain on the winch drum when this mark appears at the rollers. No recovery should be attempted beyond this marking. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 3 - Be sure that the cable is in good condition and is attached properly. - Do not use the winch if the cable is frayed. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 4 - Do not use over rough surfaces without chafe protection. - Do not bend around unprotected sharp corners. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 5 Lubricate the cable periodically using light penetrating oil. Inspect for bro- ken strands and replace if necessary. If the cable becomes worn or damaged, it must be replaced. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 6 (Fig B,C,D,E,F) Installation is now complete. Use the wiring diagram in the instruction manual for further assem- bly. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 7 (Fig C) Installation is now complete. Use the wiring diagram in instruction manual for further assembly. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 8 Tighten the logo bar bolt at the motor side. Installation is complete. Use the wire diagram in the instruction manual for fur- ther assembly. (Fig C) Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 9: Electrical Connections

    (-) connecting to negative (-) terminal of battery. 6. Long red cable positive (+) connecting to positive (+) terminal of battery. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 10 Step 2: Use a wrench on bottom nut when installing cable nuts to prevent movement of terminal stud. See pictures below: Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 11: Winch Operation

    5. To commence winching operation, start vehicle engine, put the transmission in neutral, maintain engine speed at idle. Remote Control Switch Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 12: Spare Parts

    It must be understood by the operator that common sense and caution are factors, which cannot be built into this product, but must be applied by the operator. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 13 Part Number: 47-2100 OR-9500 / 47-2103 OR-9500S Rated Line Pull: 9500lbs single-line Motor: 6.6hp Series Wound Remote Switch, 12’ lead Control: Gear Train 3-State Planetary Gear Ratio: 161.28 Clutch: Sliding Ring Gear Brake: Automatic In The Drum Drum Size: Diameter 2.5" Length 8.75"...
  • Page 14 (LxWxH) 21.2" x 6.3" x 7.8" Mounting Bolt Pattern: 10.00±0.015IN x 4.50±0.010IN Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 15 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-XXXX- ECO #: W16- DATE: 1/4/17 RevX XXXX...
  • Page 16 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-XXXX- ECO #: W16- DATE: 1/4/17 RevX XXXX...
  • Page 17: Part List

    OR12500-30 Planet Carrier Cushion OR9500-31 OR12500-31 Inner Gear II Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-XXXX-...
  • Page 18 Step 4: Re-install long bolts to complete. To maintain the IP67 waterproof rating it is best to have this done professionally and replace the sealing components. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 19 Control Box Fuse WARNING: Only r eplace fuse with the same amp r ating. Westin winches are equipped with a fuse inside the control box. This fuse provides protection in the case of an internal failure or overload. If winch fails to function, you may need to inspect the fuse.
  • Page 20 (LxWxH) 21.15" x 6.3" x 10.0" Mounting Bolt Pattern: 10.00±0.015IN x 4.50±0.010IN Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 21 (LxWxH) 21.3" x 6.3" x 10.0" Mounting Bolt Pattern: 10.00±0.015IN x 4.50±0.010IN Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 22 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-XXXX- ECO #: W16- DATE: 1/4/17 XXXX RevX...
  • Page 23 ORI-12000-32 Fastener-Downside Copper Bracket-to Black Motor ORI-10000S-33 ORI-12000-33 Terminal Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-XXXX-...
  • Page 24 SMALL SCRATCHES.  GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 25 TO AVOID PERSONAL INJURY. TOW HOOKS—TOW ATTACHMENT: During product use, Tow Straps, Tow Cables, and Tow Hooks must only be attached to the Westin Tow Hook Loops as attached to the Max Winch Tray, (sold separately). DO NOT ATTACH TO ANY OTHER AREA OR SERIOUS PERSONAL INJURY OR INJURY TO OTHERS MAY OCCUR.
  • Page 26 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-XXXX- ECO #: W16- DATE: 1/4/17 RevX XXXX...