Download Print this page
Warn 90930 Installation Instructions Manual

Warn 90930 Installation Instructions Manual

Winch mounting kit

Advertisement

Quick Links

Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible
to warn you about all potential hazards associated with this product, you must use your own good judg-
ment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-
TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These
signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recom-
mendations.
CAUTION signals a hazard that may cause minor to moderate injury, if you do not
follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
general information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be dam-
aged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal
injury.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying
chips can cause eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation and operation.
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
Never operate this WARN product with damaged or missing parts.
INSTALLATION INSTRUCTIONS
WINCH MOUNTING KIT
Part Number:
Application: 2013 Polaris Ranger XP 900 2013
WARNING
INJURY HAZARD
PAGE 1
90930
90925A0

Advertisement

loading
Need help?

Need help?

Do you have a question about the 90930 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Warn 90930

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judg- ment.
  • Page 2 Equipment Damage  Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle. Read installation and operating instructions thoroughly.
  • Page 3 PARTS LIST Part Number Description 90923 Brkt, Winch Polaris Ranger XP 900 79462 Capscrew M10 X 1.25 X 25MM Black 78803 Capscrew M10 X 1.25 X 5MM Magni 565 29926 Washer, Plain 3/8 Type A 79463 Nut M10 x 1.25 Black Zinc PAGE 3 90925A0...
  • Page 4 INSTALLATION 1. Remove the plastic grill from the center of the bumper using a torx bit driver. Remove the bolts from the bottom of the bumper as shown in figure 1. Figure 1 2. On the back side of the bumper remove the top two mounting bolts so the bumper can be Remove top bumper removed from the vehicle.
  • Page 5 INSTALLATION CONT. 4. Before the winch is installed, install the two longer bolts supplied in your kit though the two front holes in your winch mount as shown in figure 4. Figure 4 5. Install the winch into the winch mount at this time, notice the red handle should be on the passenger side of the vehicle.
  • Page 6 Figure 8 WARNING READ THE VEHICLE’S OPERATOR MANUAL, WINCH OPERATOR MANUAL, AND ALL WARN- ING LABELS PRIOR TO OPERATION OF UTV AND WINCH. THE WINCH MOUNTING PLATE INSTALLATION IS NOW COMPLETE. • Wire winch according to instructions found in winch kit.
  • Page 9 WARNING FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE, WINCH, AND FAIRLEAD CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OP- ERATOR INJURY OR DEATH. DOUBLE CHECK THAT ALL BOLTS ARE SECURELY TIGHTENED PRIOR TO USE. MAINTENANCE/CARE 1.