Kayden CLASSIC Series Product Manual

Kayden CLASSIC Series Product Manual

Thermal flow, level, interface & temperature switches & transmitters
Table of Contents

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Product Manual
CLASSIC
Thermal Flow, Level, Interface &
Temperature Switches & Transmitters
Thermal
CRN
CRN
Canadian
Canadian
Registration
Registration
Number
Number
Series
®

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Summary of Contents for Kayden CLASSIC Series

  • Page 1 Product Manual CLASSIC Series ® Thermal Flow, Level, Interface & Temperature Switches & Transmitters Thermal Canadian Canadian Registration Registration Number Number...
  • Page 2 For equipment service or support needs, please contact your local representative.  CAUTION The products described in this document are NOT designed for nuclear qualified applications. kayden.com Online Store...
  • Page 3: Table Of Contents

    CLASSIC 800 Electronics ........................2 ® Typical Applications ..........................2 THE KAYDEN CLASSIC 800 - DIGITAL ELECTRONICS FEATURES ............ 3 PRINCIPLE OF OPERATION ......................4 III. THERMAL SIGNAL ..........................5 IV. 4-20 mA ANALOG OUTPUT ........................ 6 2. INSTALLATION GUIDELINES GENERAL ............................
  • Page 4 View the Bar Graph Lower Range Value (0%) and Upper Range Value (100%) ........39 Adjust the Bar Graph Lower Range Value (0%) and Upper Range Value (100%) ......... 40 Additional Setup Features Using Kayden RCM Software via Modbus RTU ........Kayden Setting & Configuration Log Sheet ..................
  • Page 5 830 In-Line Threaded ..................... 75 ® CLASSIC 832 In-Line Flanged ....................... 76 ® APPENDIX C - KAYDEN.COM WEB SITE ....................... 77 APPENDIX E - RCM SOFTWARE INSTALLATION & USE ................78 CONTACT US, DISTRIBUTORS AND ORDERING INFORMATION ..............93 kayden.com Online Store...
  • Page 6 Figure 32 - Setting the Scaled Thermal Signal LRV .................. 40 Figure 33 - Setting the Scaled Thermal Signal URV ................. 40 Figure 34 - Kayden CLASSIC Exploded View ..................48 Figure 35 - Display Panel Indicators ......................50 Figure 36 - Fault Cycle Display Example ....................51 Figure 37 - Checking Sensor Resistances ....................
  • Page 7: Classic 800 Specifications

    -55°C to +65°C (-67°F to +149°F) • Temperature ±1° C or ±2% of full-scale range, whichever is Note: For temperatures above +65°C (+149°F) greater. electronics must be remotely mounted. Refer to Electronics Location Considerations Page 10. kayden.com Online Store kayden.com Online Store...
  • Page 8 Warranty • Relay Mode Configuration • One (1) Year from shipment date from factory • Energized above or below set point (see Terms & Conditions on kayden.com for details) • Relay Temperature Switch Configuration • Heater Power setting Note: Also configurable from Display Panel kayden.com Online Store...
  • Page 9: Overview Of Classic Setup

    Set Point 2 Heater Power 0% & 100% Thermal Signal Secondary Settings The following are the additional configurations: 4-20 mA Fault Configuration Start-up Bypass Timer Node Address & Software Revision 4-20 mA Configuration CLASSIC ™ Thermal Dispersion Notes kayden.com Online Store...
  • Page 10 CLASSIC CLASSIC ® ™ Thermal Dispersion CLASSIC 800 Product Manual ® Notes kayden.com Online Store Shop Online viii...
  • Page 11: Models Described In This Manual

    Insertion Style - 1-1/2” through 10” ANSI 150 Flanges CLASSIC 816 Threaded Retractable Packing Gland • Insertion Style - 1” MNPT CLASSIC 830 Threaded • InLine Style - 3/4” FNPT CLASSIC 832 Flanged • InLine Style - 3/4” ANSI 150 through 10” ANSI 900 Flanges kayden.com Online Store...
  • Page 12: Classic

    800 Electronics ® Display Panel & Intelligent User Interface The Kayden CLASSIC 800 Electronics Module is designed to be easy to install and adjust while displaying several control functions. All Kayden CLASSIC 800 Electronics Modules feature: • Universal Power Input •...
  • Page 13: The Kayden Classic 800 - Digital Electronics Features

    Graph as well as Relay state, Timer functions and operating conditions via individual LEDs. The CLASSIC 800 may also be remotely controlled and/or monitored via RS-485 using Kayden RCM (Remote Control & Monitoring) Software with a suitable RS-485 communication adapter and cable.
  • Page 14: Principle Of Operation

    Introduction CLASSIC 800 Product Manual ® II. PRINCIPLE OF OPERATION The Kayden CLASSIC sensor probe incorporates two RTDs and a heating element. • The Reference RTD senses the temperature of the SENSOR (PROBE) SENSOR (PROBE) process. Active RTD Active RTD...
  • Page 15: Thermal Signal

    Relay 1 Run Mode Relay 2 Bypass Fault Set Point 1 Set Point 2 Set Point Thermal Signal 100% Low Level Set Point Low Level Low Level Time CLASSIC ™ Figure 4 - Thermal Signal Dry vs Submerged kayden.com Online Store...
  • Page 16: 4-20 Ma Analog Output

    When the CLASSIC is in Set Mode, the 4-20 mA Output is disabled and will default to LOW or HIGH. Refer to the Section 3, “View or Adjust the 4-20 mA Output Configuration (Forward or Reverse)” or the Classic 800 Series Quick Setup Guide. kayden.com Online Store...
  • Page 17: Installation Guidelines

    CLASSIC 800 Product Manual ® Installation Guidelines GENERAL Kayden electronics are designed to be universal for flow, level, interface and temperature applications and with most liquids, gases and slurries. Ensure: • Correct setup of the electronics and, • Proper physical installation of the sensor.
  • Page 18: Application Principles - Flow, Level, Interface & Temperature

    15 pipe diamteres. candidates for thermal switches Emulsion • Consistent process composition & temperature • Sufficient straight run flow profile (minimizes turbulence) • Recommended minimum of 5 pipe diameters from any disturbance, preferably 15 pipe diamteres. kayden.com Online Store...
  • Page 19: Application Considerations - Level

    Consistent process composition & temperature • High aeration • Large differential in thermal conductivities • High turbulence • Small differential in thermal conductivities Solids • Dry granulated processes are NOT good candidates for thermal switches kayden.com Online Store Shop Online...
  • Page 20: Application Considerations - Temperature

    C. Radiant heat, if the switch/transmitter is installed in direct sun in a hot climate, or near a heat source. D. Mechanical features of the installation such as pipe insulation, heat sinks, cooling fans, etc. kayden.com Online Store Shop Online...
  • Page 21: Guidelines For Pipe Mounting

    Notes: Most pipe connections for instrumentation are a variation of a butt-weld-type such as the Weldolet or Thredolet. The length of this connection must be added to the pipe diameter when determining the required insertion length for the sensor. The Kayden literature refers to this “insertion length” dimension as the “U” length, Figures 8 & 9.
  • Page 22: Vertical Pipe - Side Mount (Acceptable)

    ® Vertical Pipe For vertical pipe mounting, Kayden strongly recommends installing the switch/transmitter at a point of UPWARD process flow to ensure continued total immersion of the sensing tip. If there is no other option except to install the flow switch/transmitter in a vertical pipe with downward flow, the following information must be considered: •...
  • Page 23: Installing The Sensor

    2. Avoid locations where sediment may accumulate and eventually isolate the sensing tip from the process. Sediment covering the sensor tip may prevent the switch/transmitter from being able to sense any changes in the process as the sediment will insulate the sensing tip. Front View of Sensor kayden.com Online Store...
  • Page 24: Electrical

    Mounting Base Plate. Disconnect the sensor connector from the Electronics Module by disengaging the locking tab and pulling (with fingers) on the corners of the small black connector. Do not pull directly on the wires. The use of pliers may damage the connector. kayden.com Online Store...
  • Page 25: Figure 14 - Disconnecting Sensor Connector From The Electronics Module

    It is AC coupled to reduce power consumption when the 485 bus is idle. For more details on AC vs. DC termination of RS-485 networks, contact Kayden Technical Support at kayden.com. Notes: For more information see Figures 15 &...
  • Page 26 Base Plate to prevent interference with the mounting of the Electronics Module. • Treat the Electronics Module and sensor cable with care. While the CLASSIC 800 is a rugged unit, these assemblies can be damaged if mishandled. kayden.com Online Store...
  • Page 27: Local Enclosure Wiring Diagrams

    Installation Guidelines CLASSIC 800 Product Manual ® VI. LOCAL ENCLOSURE WIRING DIAGRAMS Figure 15 - CLASSIC 800 Electronics Module Terminal Wiring Diagram kayden.com Online Store...
  • Page 28: Remote Enclosure Wiring Diagrams & Applications

    Mounting the electronics in a high-vibration location could damage the module, remote mounting should be used. Remote Electronics Local Sensor Enclosure Enclosure Figure 16 - CSA Remotely Mounted Electronics Remote Electronics Local Sensor Enclosure Enclosure Figure 17 - FM Remotely Mounted Electronics kayden.com Online Store...
  • Page 29: Interconnecting Cables For Remote Electronics

    -40°F to +194°F (-40°C to +90°C); -40°F to +194°F (-40°C to +90°C); insulation rated @ 221°F (105°C) insulation rated @ 221°F (105°C) Part Number: A06-XP-xxxx Part Number: A06-GP-xxxx (xxxx = length in feet) (xxxx = length in feet) kayden.com Online Store...
  • Page 30: Wiring Connection Diagram - Remote

    Installation Guidelines CLASSIC 800 Product Manual ® Figure 18 - A06-XP Remote Cable and Connector Spec Drawing kayden.com Online Store...
  • Page 31: Figure 19 - Classic 800 Wiring Diagram (Remote)

    Installation Guidelines CLASSIC 800 Product Manual ® Figure 19 - CLASSIC 800 Wiring Diagram (Remote) kayden.com Online Store...
  • Page 32: Optional Wiring Methods For 4-20 Ma Current Loop

    CLASSIC 800 Product Manual ® Optional Wiring Methods for 4-20 mA Current Loop Figure 20 - DC Powered CLASSIC, 4-Wire External Loop Power (Current Sinking) Figure 21 - DC Powered CLASSIC, 3-Wire Internal Loop Power (Current Sourcing) kayden.com Online Store...
  • Page 33: Figure 22 - Ac Powered Classic, 4-Wire External Loop Power (Current Sinking)

    Installation Guidelines CLASSIC 800 Product Manual ® Figure 22 - AC Powered CLASSIC, 4-Wire External Loop Power (Current Sinking) kayden.com Online Store...
  • Page 34: Testing The Installation

    (in and out of the media). • A complete explanation of setup procedures follows in Section 4 “Setup & Operation” and in the Quick Setup Guide for the CLASSIC 800. kayden.com Online Store...
  • Page 35: Quick Setup Guide

    Liquids Figure 2 - Sensor Orientation for Vertical Flow Sensor Positioning, Liquid (Partially Full) Horizontal Pipe Flow & Level Flow & Level Liquids Liquids Liquids Front View Front View of Sensor of Sensor Sediment kayden.com Online Store kayden.com Online Store...
  • Page 36: Setup & Configuration Flow Chart

    Set Point 2 URV Scaled View D - Press & Hold 1 to view Set Point 1 Press x 11 Factory Default: 100% Increase URV E - Press & Hold 2 to view Set Point 2 kayden.com Online Store kayden.com Online Store...
  • Page 37: Display Panel Indicators

    07 - 485-B (+) operation of this product. They supplement the full Product Manual, and the relevant national regulations with respect to the equipment as well as with 16 - R1CM 08 - 485-C the maintenance activities. kayden.com Online Store kayden.com Online Store...
  • Page 38: Power Ac/Dc

    The CLASSIC 800 Series has a “Smart Heater” function (see the “Classic 800 Product Manual”). If a heater Your Kayden instrument requires very little maintenance operates constantly in a no flow or dry condition, a as there are no moving parts.
  • Page 39: Setup & Operation

    Press and release to proceed to next step of Set Mode Left Arrow Adjust selection as per function Set Mode Right Arrow Adjust selection as per function No function in Set Mode No function in Set Mode kayden.com Online Store...
  • Page 40: General Information

    Quick Setup Guide. Quick Setup for Pump Flow / No Flow For Kayden Flow / No Flow switch configuration: follow these steps: Make sure switch is turned on with “Run” light flashing and wait a minute for probe to heat up and stabilize.
  • Page 41: View Or Adjust Relay 1 & 2 Energized Mode

    To adjust the Mode, press and release the Left or Right Arrow keys. When satisfied with your configuration, press and release SET to continue to the next programmable variable OR press and release RUN to return to Run Mode. kayden.com Online Store...
  • Page 42: Failsafe Relay Configurations

    Depending on application and setup of the switch/transmitter, the relay contact(s) will OPEN (de- energize) when: a. The Thermal Signal decreases due to a decrease or loss of flow/level. b. Power is lost to the switch/transmitter as described above. kayden.com Online Store...
  • Page 43: View Or Adjust The 4-20 Ma Fault Mode Configuration

    To adjust the Mode, press and release the Left or Right Arrow keys. When satisfied with your configuration, press and release SET to continue to the next programmable variable OR press and release RUN to return to Run Mode. kayden.com Online Store...
  • Page 44: View Or Adjust Set Points 1 & 2

    3. Set Point 1 always corresponds to Relay 1 and Set Point 2 always corresponds to Relay 2. 4. Relay energize/de-energize can be delayed by configuring relay delay timers. Refer to Modbus Registers and Kayden RCM Software use in Section 6. Relay 1...
  • Page 45: View Or Adjust The Start-Up Bypass Timer

    To adjust the Start-up Bypass Timer, press and release the Left or Right Arrow keys. When satisfied with your configuration, press and release SET to continue to the next programmable variable OR press and release RUN to return to Run Mode. kayden.com Online Store...
  • Page 46: View Or Adjust The Heater Power

    The faster the flow rate (velocity) the more heat is required. In level applications the amount of heat, in part, determines the reaction time. Note: The heater power is shown when using Kayden RCM software in the Graph view. Recommended Heater Power Settings...
  • Page 47: View Or Adjust The Node Address & View The Software Revision

    To adjust the Node Address, press and release the Left and Right Arrow keys. When satisfied with your configuration, press and release SET to continue to the next programmable variable or press and release RUN to return to Run Mode. kayden.com Online Store...
  • Page 48: View Or Adjust The 4-20 Ma Output Configuration (Forward Or Reverse Acting)

    To adjust the Mode, press and release the Left or Right Arrow keys. When satisfied with your configuration, press and release SET to continue to the next programmable variable OR press and release RUN to return to Run Mode. kayden.com Online Store...
  • Page 49: View The Bar Graph Lower Range Value (0%) And Upper Range Value (100%)

    Unscaled Bar Graph View Set Point 1 Set Point 2 Thermal Signal 100% 50% Unscaled is 75% Unscaled is 0% Scaled 100% Scaled CLASSIC ™ Figure 31 - Scaled Bar Graph View vs. Unscaled Bar Graph View kayden.com Online Store...
  • Page 50: Adjust The Bar Graph Lower Range Value (0%) And Upper Range Value (100%)

    Set Point 2 is flashing to Set Point 1 view or adjust the URV Set Point 2 Thermal Signal 100% Single LED indicates URV Increase URV Decrease URV CLASSIC ™ Figure 33 - Setting the Scaled Thermal Signal URV kayden.com Online Store...
  • Page 51: Additional Setup Features Using Kayden Rcm Software Via Modbus Rtu

    800 Product Manual ® Additional Setup Features Using Kayden RCM Software via Modbus RTU Kayden RCM Software provides all the same features as the CLASSIC front panel UI, plus the additional features below: • Configure Relays to Respond to Temperature •...
  • Page 52: Kayden Setting & Configuration Log Sheet

    Setup & Operation CLASSIC 800 Product Manual ® Kayden Setting & Configuration Log Sheet Kayden Setting & Configuration Log Sheet Order, Model & Serial Number: Process Media / Phase: (E.g. Water/Liquid, Propane/Gaseous) Fluid Velocity m/s (ft/s): Operating Temperature °C (°F):...
  • Page 53: Modbus Rtu Interface

    Modbus server. In a standard Modbus network, there is one client and up to 247 servers, each Modbus server has a unique Node Address. The Modbus specification defines the general Modbus protocol and is available for free from The Modbus Organization (www.modbus.org). This chapter provides the specific implementation details of the Kayden CLASSIC. 2. Modbus Implementation •...
  • Page 54: Coils

    Modbus server address. The upper byte must be 0. 40003-40004 0002-0003 Electronic Serial number formatted as a double word. 40005 0004 40006 0005 Bypass Delay Number of 5 second delays from 0 to 20 (0 to 100 seconds) kayden.com Online Store...
  • Page 55 Delay in seconds from 0 to FEFF (65279) Values of FF00 40038 0025 OFF to ON (65280) and up equal infinity 40039 0026 Range 40040 0027 Heater Power Default Heater Power 0 thru 20 decimal = 0% thru 100% kayden.com Online Store...
  • Page 56: Table 5 - High Holding Registers (Run-Time Variables)

    00F1 - Self Test mode 00F2 - Manual mode 00F5 – Reboot 00FE – Stop mode, (Heater Error) 00FF – Stop mode Actual Actual Process Temperature from Reference RTD in degrees 40518 0205 Temperature Celsius, 16 bit signed word kayden.com Online Store...
  • Page 57 40525 020C Proprietary 40526 020D Proprietary 40527 020E Proprietary 40528 020F BCoils Output Coil status bits, as per ‘Read Coil Status’ 40533 0214 RTD1 Reference RTD 40534 0215 RTD2 Active RTD 40535 0216 Delta Delta in ohms kayden.com Online Store...
  • Page 58: Maintenance

    Electronics Module Ground Screw 12. Sensor Figure 34 - Kayden CLASSIC Exploded View Cover In accordance with CSA, FM and local codes, the cover must be properly installed at all times. The threads of the cover should be lightly coated with a lubricating compound to prevent seizing, freezing and corrosion. Spray lubricants are not recommended.
  • Page 59: Sensing Elements

    * The Kayden RCM Software is available upon request, at no charge on a USB Drive, when a new CLASSIC 800 is purchased. Additional copies may be downloaded at no charge from kayden.com. In addition to the software you will need a suitable RS-485 communication adapter and cable.
  • Page 60: Troubleshooting

    Address and the Firmware revision. In Setup Mode pushing the RUN button returns the switch/transmitter to RUN Mode. SET: Places the unit in Setup Mode unless locked by the Kayden RCM Software. Left Arrow: In Setup Mode the Left Arrow reduces (moves the value to the left or towards 0). In RUN Mode pushing and holding the Left Arrow button will display the Unscaled Bar Graph View.
  • Page 61: Led Fault Indicator

    The FAULT remains on, until the problem is corrected. Once fault is corrected, the fault light will turn off, but only after a 300 second time delay to ensure fault does not return intermittently. Time delay is adjustable through the Kayden RCM software. •...
  • Page 62 Heater is Open Thermal Signal 100% Description of Fault Heater resistance above specification. Course of Action Confirm correct sensor heater resistance measurement at sensor plug to Electronics Module. If within spec, investigate sensor. RCMS = Kayden RCM Software kayden.com Online Store...
  • Page 63 Description of Fault RTD 1 resistance is above specification. Course of Action Confirm correct sensor RTD 1 resistance measurement at sensor plug to Electronics Module. If within spec, investigate sensor plug & wiring. RCMS = Kayden RCM Software kayden.com Online Store...
  • Page 64 CLASSIC 800 Product Manual ® Fault Code List Description Fault Code 9 RCMS Fault Code No Fault Code in Kayden RCMS Thermal Signal 100% Description of Fault Logic Module Startup Failure Attempt FACTORY RESET. If operation Course of Action not restored, replace the Electronics Module.
  • Page 65 Course of Action measurement at sensor plug connector to Electronics Module. If within spec, investigate sensor plug & wiring. Fault Code 15 No Fault code in Kayden RCMS RCMS Fault Code Thermal Signal 100% Electronics Module malfunctioning to Description of Fault No LEDs On start.
  • Page 66 No Sensor probe connected. Description of Fault Thermal Signal 100% Course of Action Confirm correct sensor resistance measurement at sensor plug to Electronics Module. If within spec, investigate sensor plug & wiring. RCMS = Kayden RCM Software kayden.com Online Store...
  • Page 67: Fault Check List

    May restore operation if the CLASSIC configuration memory has been corrupted e.g. due to intermittent or faulty power. • Warning: The current configuration will be lost. • It is recommended you contact Kayden Technical Support before performing a Factory Reset. kayden.com Online Store...
  • Page 68: How To Perform A Factory Reset

    You may wish to record the current configuration before performing a Factory Reset (see table Section 7). You may also save and restore the configuration using Kayden RCMS (see Section 6 RCMS). To reset the CLASSIC to factory default settings press the following 3 buttons: •...
  • Page 69: Return Of Material

    (Return Material Authorization) number. 8. Hazardous Materials Kayden does not accept the return of Products that are contaminated with any hazardous material. It is solely the Customers responsibility to ensure any and all items returned to Kayden have been thoroughly and completely decontaminated.
  • Page 70: Glossary

    The CLASSIC maintains a list of recent fault events. The fault events can be displayed using RCMS or by accessing Modbus registers (refer to the CLASSIC Modbus specification for details). Firmware The internal software of a CLASSIC and is associated with a version identifier. kayden.com Online Store Shop Online...
  • Page 71 The CLASSIC Front Panel “SET” button can be locked to prevent accidentally taking the CLASSIC offline or mis-configuring. Locking and Unlocking can be performed using the Kayden RCM Software or by accessing the appropriate Modbus register (refer to the CLASSIC Modbus specification for details). Performing a Factory Reset will deactivate the lock via the front panel.
  • Page 72 RCM, RCMS Kayden Remote Control & Monitoring Software provides a graphical computer interface for the CLASSIC series. Resistance Temperature Detector; a sensor whose resistance varies with temperature changes.
  • Page 73 Unit Data Refers to CLASSIC Model, Tag, Serial Number and Firmware version. Also the Unit Data group in Kayden RCMS. The URV (Upper Range Value) is the highest unscaled Thermal Signal that the (scaled) Bar Graph and 4-20 Analog Output will indicate.
  • Page 74: Appendix A - Outline Dimensional Drawing

    Outline Dimensional Drawings CLASSIC 810 & 812 ® Inches (cm) CLASSIC 810 Threaded ® Inches RAD to H 0.840 2.13 0.675 1.71 For dimensions on all process connections go to kayden.com CLASSIC 812 Flanged ® 0.84” 2.13 cm kayden.com Online Store...
  • Page 75: Classic ® 814 Retractable Packing Gland Flanged - To 50 Psi

    800 Product Manual ® CLASSIC ® Inches (cm) CLASSIC 814 Retractable Packing Gland Flanged - to 50 psi ® CLASSIC 814 Retractable Packing Gland Threaded - ® 1” MNPT - c/w Retaining Chain - to 125 psi kayden.com Online Store...
  • Page 76: Classic ® 816 Retractable Packing Gland Threaded - 1" Mnpt - To 50 Psi

    816 Retractable Packing Gland Threaded - 1” MNPT - to 50 psi ® CLASSIC 816 Retractable Packing Gland Threaded - ® 1” MNPT - c/w Retaining Chain - to 125 psi CLASSIC 816 Retractable Packing Gland Threaded - 1” MNPT - to 500 psi ® kayden.com Online Store...
  • Page 77: Inline Threaded (Horizontal)

    Outline Dimensional Drawings CLASSIC 800 Product Manual ® CLASSIC 830 & 832 ® Inches (cm) CLASSIC 830 InLine Threaded (Horizontal) ® CLASSIC 830 InLine Threaded (Vertical) ® CLASSIC 832 InLine Flanged (Horizontal) ® (as advised) kayden.com Online Store...
  • Page 78: Classic ® 832 Inline Flanged (Vertical)

    1 1 1 1 2 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8 8 Note: Suitable for one (1) Electronics Module. kayden.com Online Store...
  • Page 79: Remote Electronics Enclosure - Flameproof (Fm)

    FIELD WIRING ELECTRICAL ELECTRICAL ELECTRICAL MOUNT SENSOR AND REMOTE ENTRY ENTRY ENTRY ENCLOSURE USING FNPT ENTRY Sensor and Remote Enclosure Side View Note: Suitable for one (1) Electronics Module. Note: For detailed drawings of all products visit kayden.com kayden.com Online Store...
  • Page 80: Appendix B - Model Number Legends

    800 Product Manual ® Model Number Legends To configure a Kayden CLASSIC please refer to kayden.com or your Kayden catalog. We have provided the following legends for configuring products. We have also provided Product Configurators on kayden.com for added ease of use.
  • Page 81: Classic ® 810 Threaded

    • • • • 0020 © Kayden Instruments All rights reserved. Contents subject to change without notice. Model Number Legend DOC#: ML-810-005 Please refer to kayden.com for current specifications and configurations. ML-810-005-[001] This is a Controlled Document and cannot be changed without the Approval of the Quality Control Manager.
  • Page 82: Classic ® 812 Flanged

    • • • • I0035 © Kayden Instruments All rights reserved. Contents subject to change without notice. Model Number Legend DOC#: ML-812-005 Please refer to kayden.com for current specifications and configurations. ML-812-005-[001] This is a Controlled Document and cannot be changed without the Approval of the Quality Control Manager.
  • Page 83: Classic ® 814 Flanged Retractable Packing Gland

    ML-814-005-[001] This is a Controlled Document and cannot be changed without the Approval of the Quality Control Manager. *Sensor only. The Packing Gland Assembly is available as standard in 316/316L Stainless Steel. For exotic alloys contact Kayden. kayden.com Online Store...
  • Page 84: Classic ® 816 Threaded Retractable Packing Gland

    ML-816-005-[001] This is a Controlled Document and cannot be changed without the Approval of the Quality Control Manager. *Sensor only. The Packing Gland Assembly is available as standard in 316/316L Stainless Steel. For exotic alloys contact Kayden. kayden.com Online Store...
  • Page 85: Inline Threaded

    • • • • 0035 © Kayden Instruments All rights reserved. Contents subject to change without notice. Model Number Legend DOC#: ML-830-005 Please refer to kayden.com for current specifications and configurations. ML-830-005-[001] This is a Controlled Document and cannot be changed without the Approval of the Quality Control Manager.
  • Page 86: Inline Flanged

    • • • • I0060 © Kayden Instruments All rights reserved. Contents subject to change without notice. Model Number Legend DOC#: ML-832-005 Please refer to kayden.com for current specifications and configurations. ML-832-005-[001] This is a Controlled Document and cannot be changed without the Approval of the Quality Control Manager.
  • Page 87: Appendix C - Kayden.com Web Site

    Appendix CLASSIC 800 Product Manual ® kayden.com Web Site kayden.com is a comprehensive resource for most customer requirements. The site offers a means to: • Configure Products, Spare Parts and Accessories • Compare our products to determine those best suited to your application •...
  • Page 88: Appendix E - Rcm Software Installation & Use

    Kayden RCM (Remote Configuration and Management) Software, or simply RCMS, can be used to configure the Kayden CLASSIC, including features not accessible from the CLASSIC front panel such as delay timers and using temperature set points. RCMS can also save the configuration of a CLASSIC, which can be saved as a record or used to identically configure other CLASSICs.
  • Page 89 Connect to PC Connect the computer with RCMS installed to a CLASSIC using a suitable RS-485 adapter (the CLASSIC communicates using single-duplex RS-485 at 9600 baud). Kayden offers both USB-to-RS-485 adapters as well as RS-232-to-RS-485 adapters. III. RS-485 Communication Adapters and Cable...
  • Page 90 After setting the Unit number and COM port, click the Refresh icon to connect to the CLASSIC. If the connection is successful, RCMS will remember the COM port and Unit number and use them the next time it is run. kayden.com Online Store...
  • Page 91 Control Panel – Shows operating status. Graphs – Shows thermal signal or temperature trend line. Unit Configuration – Configuration controls. Fault Log – Lists operational and fault events, also error counters. Help – CLASSIC Product Manual and Glossary. kayden.com Online Store...
  • Page 92 4-20 mA Current Loop Active (inactive if no loop not being read continuously. current) 13. Process Temperature (reference RTD temperature) Save/Cancel Click “Save” (Disk Icon) to save the configuration changes to the CLASSIC, or “Cancel” (X Icon) to revert to the current CLASSIC configuration. kayden.com Online Store...
  • Page 93 Control buttons to Reboot, Read Every Second, Clear Graph, Save Graph, (to a KGR file for viewing later in RCMS), Load Graph (an existing KGR format file), and Export Graph (to a PDF document). The Read Every Second button changes to a Stop Reading button after starting reading. kayden.com Online Store...
  • Page 94 (configuration from a KST file) and Export (save configuration to a text file). RCMS can be used to save a custom CLASSIC configuration, as a record of the CLASSIC configuration, to revert changes in the future should it be necessary, or to configure multiple CLASSIC devices identically. kayden.com Online Store...
  • Page 95 RCMS can also generate a human readable text file listing the configuration parameters as well as the Serial Number and Tag (the Serial Number and Tag are identification, and are not included in the configuration). Press to save configuration in a format that can be loaded and saved to a CLASSIC kayden.com Online Store...
  • Page 96 IX. Load CLASSIC Configuration If the CLASSIC is a new device and you configure the Tag on your CLASSIC devices, set the Tag first, before loading a configuration. Click “edit” to edit the Tag kayden.com Online Store...
  • Page 97 RCM Software Installation & Use CLASSIC 800 Product Manual ® Enter the desired Tag text and click the Disk Icon to save to the CLASSIC Load the configuration into RCMS. Click the Load Icon to select a configuration file to load kayden.com Online Store...
  • Page 98 Click the disk icon to save the configuration to the CLASSIC. The warning and disc icon will appear if the loaded configuration is different from the current CLASSIC configuration After saving, the CLASSIC restarts with the new configuration. kayden.com Online Store...
  • Page 99 Control buttons to Reboot Unit, Read Once, Save Log (to an Excel XLS file), and Print Log (to a system printer, which can include Microsoft Print to PDF). XI. Help The RCMS Help provides a list of RCMS features and a digital copy of the Kayden CLASSIC Product Manual. kayden.com Online Store...
  • Page 100 CLASSIC CLASSIC ® ™ Thermal Dispersion CLASSIC 800 Product Manual ® Notes kayden.com Online Store Shop Online...
  • Page 101 CLASSIC CLASSIC ® ™ Thermal Dispersion CLASSIC 800 Product Manual ® Notes kayden.com Online Store Shop Online...
  • Page 102 Full-scale testing and end product performance are the responsibility of the user. Kayden Instruments shall not be liable for and the customer assumes all risk and liability of any use of handling of any product beyond Kayden Instruments direct control.
  • Page 103: Contact Us, Distributors And Ordering Information

    Order Online kayden.com Utilize our eCommerce website to order your Kayden products from your Authorized Kayden Distributor, or directly from Kayden. Please know that your local Authorized Distributor is supported whether you place orders online, via telephone, or email. Contact Us...
  • Page 104 2022 1994 For more information about the CLASSIC Series or any of Kayden’s other products, please visit kayden.com Effective: November 2022 DOC#: PM-800-008 Supercedes: October 2022 PM-800-008-[017] This is a Controlled Document and cannot be changed without the Approval of the Quality Control Manager.

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