Kayden CLASSIC Series Manuals

Manuals and User Guides for Kayden CLASSIC Series. We have 1 Kayden CLASSIC Series manual available for free PDF download: Product Manual

Kayden CLASSIC Series Product Manual (104 pages)

Thermal Flow, Level, Interface & Temperature Switches & Transmitters

Brand: Kayden | Category: Switch | Size: 18.45 MB

Table of Contents
3
CLASSIC 800 Specifications
7
Overview of CLASSIC Setup
9
Introduction
9
Models Described in this Manual
11
Classic
12
Typical Applications
12
The Kayden Classic 800 - Digital Electronics Features
13
Principle of Operation
14
Figure 2 - CLASSIC 800 Probe & Outputs
14
Thermal Signal
15
Figure 3 - Thermal Signal Vs Velocity in Glycol
15
Figure 4 - Thermal Signal Dry Vs Submerged
15
4-20 Ma ANALOG OUTPUT
16
Figure 5 - Thermal Signal Submerged Vs Dry
16
Figure 6 - Thermal Signal in Alternate Fluids
16
Installation Guidelines
17
General
17
Figure 7 - Pump Flow Detection
17
Application Principles - Flow, Level, Interface & Temperature
18
Application Considerations
18
Application Considerations - Flow
18
Application Considerations - Level
19
Application Considerations - Interface
19
Application Considerations - Temperature
20
Electronics Location Considerations
20
Guidelines for Pipe Mounting
21
Horizontal Pipe - Side Mount (Ideal)
21
Horizontal Pipe - Top Mount
21
Horizontal Pipe - Bottom Mount
21
Figure 8 - Insertion 'U' Length (Flanged)
21
Figure 9 - Insertion 'U' Length
21
Figure 10A - Horizontal Pipe, Side Mounting
21
Figure 10B - Horizontal Pipe, Top / Bottom Mounting
21
Vertical Pipe - Side Mount (Acceptable)
22
Vertical Pipe - Side Mount - Downward Flow
22
Vertical Pipe - Top & Bottom Mount (Less Desirable)
22
Figure 11 - Vertical Pipe, Flow up & down
22
Figure 12 - Horizontal Pipe, Sensor Positioning
22
Installing the Sensor
23
Figure 13 - Sensor Orientation for Horizontal Flow & Level
23
Electrical
24
Figure 14 - Disconnecting Sensor Connector from the Electronics Module
25
Local Enclosure Wiring Diagrams
27
Wiring Connection Diagram - Local
27
Figure 15 - CLASSIC 800 Electronics Module Terminal Wiring Diagram
27
Remote Enclosure Wiring Diagrams & Applications
28
Figure 16 - CSA Remotely Mounted Electronics
28
Figure 17 - FM Remotely Mounted Electronics
28
Interconnecting Cables for Remote Electronics
29
General Purpose (Non-Hazardous) Cable & Connector Assembly
29
Flameproof Cable & Connector Assembly
29
Wiring Connection Diagram - Remote
30
Figure 18 - A06-XP Remote Cable and Connector Spec Drawing
30
Figure 19 - CLASSIC 800 Wiring Diagram (Remote)
31
Optional Wiring Methods for 4-20 Ma Current Loop
32
Figure 20 - DC Powered CLASSIC, 4-Wire External Loop Power (Current Sinking)
32
Figure 21 - DC Powered CLASSIC, 3-Wire Internal Loop Power (Current Sourcing)
32
Figure 22 - AC Powered CLASSIC, 4-Wire External Loop Power (Current Sinking)
33
Testing the Installation
34
Quick Setup Guide
35
Mechanical Installation
35
Sensor Orientation
35
Setup & Configuration Flow Chart
36
Display Panel Indicators
37
Display Panel Button Functions
37
Power AC/DC
38
Relay Outputs
38
Heater Power
38
Setup & Operation
39
Display Panel Indicators
39
Display Panel Button Functions
39
General Information
40
CONTROL SETTINGS and SETUP PROCEDURES
40
View or Adjust Relay 1 & 2 Energized Mode
41
Figure 23 - Relay Energized Mode
41
Failsafe Relay Configurations
42
View or Adjust the 4-20 Ma Fault Mode Configuration
43
Figure 24 - 4-20 Ma Fault Mode Configuration
43
View or Adjust Set Points 1 & 2
44
Figure 25 - Set Point 1 & 2 Configuration
44
View or Adjust the Start-Up Bypass Timer
45
Figure 26 - Start-Up Bypass Timer
45
View or Adjust the Heater Power
46
Figure 27 - Setting the Heater Power
46
View or Adjust the Node Address & View the Software Revision
47
Figure 28 - Software Revision & Node (Unit) Number
47
View or Adjust the 4-20 Ma Output Configuration (Forward or Reverse Acting)
48
Figure 29 - 4-20 Ma & 20-4 Ma Output Mode
48
View the Bar Graph Lower Range Value (0%) and Upper Range Value (100%)
49
Figure 30 - Maximum Range of Lower Range Value (LRV) & Upper Range Value (URV)
49
Figure 31 - Scaled Bar Graph View Vs. Unscaled Bar Graph View
49
Adjust the Bar Graph Lower Range Value (0%) and Upper Range Value (100%)
50
Figure 32 - Setting the Scaled Thermal Signal LRV
50
Figure 33 - Setting the Scaled Thermal Signal URV
50
Additional Setup Features Using Kayden RCM Software Via Modbus RTU
51
Kayden Setting & Configuration Log Sheet
52
Modbus Rtu Interface
53
Modbus History
53
Modbus Implementation
53
Node Address
53
Function Codes
53
Table 1 - Modbus Address Binary Table
53
Table 2 - CLASSIC Modbus Function Codes
53
Coils
54
Holding Registers
54
Table 3 - Coils
54
Table 4 - Low Holding Registers (Configuration and Status)
54
Table 5 - High Holding Registers (Run-Time Variables)
56
Maintenance
58
Cover
58
Process and Conduit Connections
58
Figure 34 - Kayden CLASSIC Exploded View
58
Sensing Elements
59
Electronics Module
59
Adjustment & Calibration
59
Preventative Maintenance W/ RCMS
59
Troubleshooting
60
Figure 35 - Display Panel Indicators
60
LED Fault Indicator
61
LED Fault Codes
61
Figure 36 - Fault Cycle Display Example
61
Fault Check List
67
Restore Operation after a Fault
67
Options for Clearing a Fault
67
How to Perform a Factory Reset
68
How to Check the Sensor
68
Figure 37 - Checking Sensor Resistances
68
Return of Material
69
Hazardous Materials
69
Service, Technical Support & Contact Information
69
Glossary
70
Appendix A - Outline Dimensional Drawing
74
Threaded
74
Flanged
74
CLASSIC ® 814 Retractable Packing Gland Flanged - to 50 Psi
75
CLASSIC ® 814 Retractable Packing Gland Threaded - to 125 Psi
75
CLASSIC ® 816 Retractable Packing Gland Threaded - 1" MNPT - to 50 Psi
76
CLASSIC ® 816 Retractable Packing Gland Threaded - 1" MNPT - C/W Chain - to 125 Psi
76
CLASSIC ® 816 Retractable Packing Gland Threaded - 1" MNPT - to 500 Psi
76
Inline Threaded (Horizontal)
77
Inline Threaded (Vertical)
77
Inline Flanged (Horizontal)
77
CLASSIC ® 832 Inline Flanged (Vertical)
78
Remote Electronics Enclosure - Flameproof (CSA)
78
Remote Electronics Enclosure - Flameproof (FM)
79
Appendix B - Model Number Legends
80
CLASSIC ® 810 Threaded
81
CLASSIC ® 812 Flanged
82
CLASSIC ® 814 Flanged Retractable Packing Gland
83
CLASSIC ® 816 Threaded Retractable Packing Gland
84
Inline Threaded
85
Inline Flanged
86
Appendix C - Kayden.com Web Site
87
Appendix E - Rcm Software Installation & Use
88
Contact Us, Distributors and Ordering Information
103

Kayden Categories

Switch Inverter

More Kayden Manuals

Kayden CLASSIC Series Manuals

Kayden CLASSIC Series Product Manual (104 pages)

Table of Contents

Related Products

Kayden Categories