Related Manuals for Kayden CLASSIC 810
Summary of Contents for Kayden CLASSIC 810
- Page 1 Product Manual CLASSIC Series ™ Thermal Flow, Level, Interface & Temperature Switches & Transmitters Thermal Canadian Canadian Registration Registration Number Number...
- Page 2 NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using or maintaining this product. For equipment service or support needs, please contact your local representative. ...
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Page 3: Table Of Contents
CLASSIC 800 Electronics ........................2 ™ Typical Applications ..........................2 THE KAYDEN CLASSIC 800 - DIGITAL ELECTRONICS FEATURES ............ 3 PRINCIPLE OF OPERATION ......................4 III. THERMAL SIGNAL ..........................5 IV. 4-20 mA ANALOG OUTPUT ........................ 6 2. INSTALLATION GUIDELINES GENERAL ............................ - Page 4 Table of Contents CLASSIC 800 Product Manual View or Adjust the 0% & 100% Thermal Signal LEDs: ................ 28 Kayden RCM Software ........................RS-485 Remote Communications ....................Converters / Adapters - USB to RS-232 & RS-232 to RS-485 ............30 Communication Cable ........................
- Page 5 Table of Contents CLASSIC 800 Product Manual Remote Electronics Enclosure - Flameproof (CSA) .................. 48 Remote Electronics Enclosure - Flameproof (FM) ..................49 APPENDIX B - MODEL NUMBER LEGENDS ORDER LEGENDS CLASSIC 810 Threaded........................ 51 ™ CLASSIC 812 Flanged ........................52 ™...
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Page 6: Specifications
CLASSIC CLASSIC 800 Technical Specifications ™ ™ Thermal Dispersion CLASSIC 800 Product Manual CLASSIC 800 Specifications ™ Applications: • Electronics: • Flow, Level, Interface & Temperature -55°C to +65°C (-67°F to +149°F) Process Connections: Note: For temperatures above +65°C (+149°F) •... -
Page 7: Agency Approvals
CLASSIC CLASSIC 800 Technical Specifications ™ ™ Thermal Dispersion CLASSIC 800 Product Manual CLASSIC 800 Specifications ™ Response Time: • Approximately 0.5 to 30 seconds • Configuring settings; write to device, save to file and print Remote Electronics Option: • Fault Event Log •... -
Page 8: Introduction
Introduction CLASSIC 800 Product Manual Overview of Switch Setup Warm-up At initial start-up or restart allow approximately 90 seconds for the heater element to warm-up and the switch to stabilize before making any adjustments. Primary Settings The following are the basic configurations for the CLASSIC 800 Series Electronics Modules: Relay 1 Relay 2 Set Point 1... -
Page 9: Models Described In This Manual
Introduction Models Described In this Manual This manual describes the following CLASSIC 800 Series Switches and Transmitters: CLASSIC 810 Threaded • Insertion Style - 1/2”, 3/4”, 1”, 1-1/4”, 1-1/2” & 2” MNPT CLASSIC 812 Flanged • Insertion Style - 1” ANSI 150 through 10” ANSI 900 Flanges CLASSIC 814 Flanged Retractable Packing Gland •... -
Page 10: Classic
800 Electronics ™ Display Panel & Intelligent User Interface The Kayden CLASSIC 800 Electronics Module is designed to be easy to install and adjust while displaying several control functions. All Kayden CLASSIC 800 Electronics Modules feature: • Universal Power Input •... -
Page 11: The Kayden Classic 800 - Digital Electronics Features
(flow, level & interface) via the Thermal Signal Bar Graph as well as Relay state, Timer functions and operating conditions via individual LEDs. The CLASSIC 800 may also be remotely controlled and/or monitored via RS-485 using the Kayden RCM (Remote Control & Monitoring) Software and the Serial Communication Adapter (SCA) and communication cable. -
Page 12: Principle Of Operation
CLASSIC 800 Product Manual II. PRINCIPLE OF OPERATION Kayden sensors incorporate two thin-film platinum Resistance Temperature Detectors (RTDs) and a separate heater element. The Reference RTD senses the actual process condition (as temperature). Heat is applied to the Active RTD by the heater element which is controlled by the microprocessor. -
Page 13: Thermal Signal
Introduction CLASSIC 800 Product Manual III. THERMAL SIGNAL The CLASSIC 800 senses changes to the temperature differential as changes occur in the process. The “value” being sensed and displayed as the Thermal Signal is the rate of thermal dispersion. Assuming the added energy from the heater is a constant, the formula that determines the Thermal Signal has only two variables: The thermal conductivity of the process media, and The velocity of the process media past the sensor. -
Page 14: 4-20 Ma Analog Output
Positive 12/24 VDC LOOP - PLC Unipolar Voltage Input, Introduction CLASSIC 800 Product Manual 0 - 5 VDC 250 Ohm IV. 4-20 mA ANALOG OUTPUT Typical* LOOP - VAC-H Switch Power Supply, LOOP + VAC-N Negative (Common) The 4 to 20 mA analog output signal is relative to the Thermal Signal displayed on the Thermal Signal Bar Graph. R2NC R2NO +VDC... -
Page 15: Installation Guidelines
CLASSIC 800 Product Manual Installation Guidelines GENERAL Kayden electronics are designed to be universal for flow, level, interface and temperature applications and with most liquids, gases and slurries. The user can take advantage of this flexibility through: • Correct setup of the electronics and •... -
Page 16: Application Considerations
Installation Guidelines Installation Guidelines CLASSIC 800 Product Manual Thermal Dispersion Application Considerations - Flow Flow Ideal Process Conditions Undesirable Process Conditions Liquids: Liquids: • • Consistent process composition & temperature Inconsistent process composition or temperature • Sufficient straight run flow profile (minimizes •... -
Page 17: Application Considerations - Level
Installation Guidelines Installation Guidelines CLASSIC 800 Product Manual Thermal Dispersion Application Considerations - Level Level Ideal Process Conditions Undesirable Process Conditions Liquids: Liquids: • Inconsistent process composition • Consistent process composition • • Non-turbulent Turbulence • Slurries: Large temperature swings •... -
Page 18: Guidelines For Pipe Mounting
Figure 4. The length of this connection must be added to the pipe diameter when determining the insertion length for the sensor. The Kayden literature refers to this “insertion length” dimension as the “U” length, Figure 5. -
Page 19: Vertical Pipe - Side Mount (Acceptable)
Installation Guidelines CLASSIC 800 Product Manual For vertical pipe mounting, Telematic strongly recommends installing the switch/transmitter at a point of UPWARD process flow to ensure continued total immersion of the sensing tip. If there is no other option except to install the flow switch/transmitter in a vertical pipe with downward flow, the following information must be considered: •... -
Page 20: Installing The Sensor
Installation Guidelines CLASSIC 800 Product Manual IV. INSTALLING THE SENSOR Having followed the installation guidelines in Section 2, “Installation Guidelines”, Subheadings I through III, you may now proceed with installation. CAUTION Use proper eye protection and any other safety equipment as required by your installation site. Check electrical power to ensure that all power has been disconnected and ‘locked out’. -
Page 21: Electrical
Installation Guidelines CLASSIC 800 Product Manual V. ELECTRICAL General • Ensure all electrical installation is in accordance with all applicable local and national electrical code requirements. The CLASSIC 800 series standard configuration includes an explosion-proof enclosure. The CLASSIC 800 Series is FM approved, Canadian Standards Association (CSA) and Underwriters Laboratory (UL) standards and must be installed in accordance with these applicable codes and standards. -
Page 22: Figure 10 - Disconnecting Sensor Connector From The Electronics Module
Installation Guidelines CLASSIC 800 Product Manual Figure 10 - Disconnecting Sensor Connector from the Electronics Module • Input Power Connections: The CLASSIC 800 will accept 12-24 VDC or 115-230 VAC input power via the universal power supply by wiring the Electronics Module according to input power available. •... -
Page 23: Wiring Connection Diagram
Installation Guidelines CLASSIC 800 Product Manual Figure 12 - CLASSIC 800 Wiring Connection Diagram Shop Online... -
Page 24: Testing The Installation
Installation Guidelines CLASSIC 800 Product Manual VI. TESTING THE INSTALLATION Self-test Diagnostics • The CLASSIC 800 continuously executes a self-test on its internal components and firmware. All diagnostics are controlled by the microprocessor and are independent of the operation of the switch/ transmitter and the process conditions. -
Page 25: Setup & Operation
Section CLASSIC 800 Product Manual Setup & Operation Display Panel Indicators: Relay 1 On steady when Relay 1 is energized Relay 2 On steady when Relay 2 is energized Fault Indicates a self-test error or fault condition Set Point 1 On steady when viewing Set Point 1 Set Point 2 On steady when viewing Set Point 2... -
Page 26: General Information
Setup & Operation CLASSIC 800 Product Manual GENERAL INFORMATION Warm-up At initial start-up or restart allow approximately 90 seconds for the heater element to warm-up and the switch/transmitter to stabilize before making any adjustments. Diagnostics As described in greater detail in Section 7 “Troubleshooting” an automatic diagnostic program runs continuously when power is connected. -
Page 27: View Or Adjust Relay 1 & 2 Energized Mode
Setup & Operation CLASSIC 800 Product Manual 1. View or Adjust Relay 1 & 2 Energized Mode Both relays on the CLASSIC 800 have Normally Open and Normally Closed contacts. The terms ‘Open’ and ‘Closed’ refer to the de-energized state of the relays. Normally Open or Normally Closed operation for Relay 1/ Relay 2 is determined by wiring the contacts accordingly (see Figures 11 &... -
Page 28: Failsafe Relay Configurations
Setup & Operation CLASSIC 800 Product Manual Failsafe Relay Configurations The term “Fail-safe” refers to a method of wiring and programming control instrumentation commonly used in hazardous locations/applications. • In a “Fail-safe” application the CLASSIC 800 switch/transmitter is wired and programmed so that the output relay is energized in normal process operating condition. -
Page 29: View Or Adjust The 4-20 Ma Fault Mode Configuration
Setup & Operation CLASSIC 800 Product Manual 2. View or Adjust the 4-20 mA Fault Mode Configuration The 4-20 mA output is used to monitor the analog data from the sensor, such as a self-test fault. The 4-20 mA output can be programmed for a value of 3.0 mA or 21 mA. Note: For more general information on fault conditions, see Section 7 “Troubleshooting”. -
Page 30: View Or Adjust Set Points 1 & 2
Setup & Operation CLASSIC 800 Product Manual 3. View or Adjust Set Points 1 & 2 Notes: 1. Viewing either Set Point 1 or 2 from the Display Panel does not require entering the Manual Setup Mode. While still in RUN Mode, press and hold 1 or 2 to view the programmed Set Point. 2. -
Page 31: View Or Adjust The Start-Up Bypass Timer
Setup & Operation CLASSIC 800 Product Manual 4. View or Adjust the Start-up Bypass Timer The Start-up Bypass Timer provides a means to energize both relays when the switch/transmitter is initially powered on. This feature provides a means to automatically restart a pump that has been turned off by the switch/transmitter without the need for additional hardware. -
Page 32: View Or Adjust The Heater Power
Setup & Operation CLASSIC 800 Product Manual 5. View or Adjust the Heater Power • The correct heater setting is determined primarily by the process media and secondarily by the velocity of the process. The heater setting is a key factor in determining the sensitivity and reaction time of the switch/transmitter. -
Page 33: View Or Adjust The Node Address & View The Software Revision
Setup & Operation CLASSIC 800 Product Manual 6. View or Adjust the Node Address & View the Software Revision The Software Revision and Node Address are displayed on the Thermal Signal Bar Graph as two binary bytes. The Software Revision is not adjustable but can be useful should telephone support be required. The Factory Default for the Node Address is 1 (one). -
Page 34: View Or Adjust The 4-20 Ma Output Configuration (Forward Or Reverse)
Setup & Operation CLASSIC 800 Product Manual 7. View or Adjust the 4-20 mA Output Configuration (Forward or Reverse Polarity) The 4-20 mA output is used to monitor the analog data from the sensor. The current output is an analog signal representing the Scaled Thermal Signal Bar Graph View. -
Page 35: View Or Adjust The 0% & 100% Thermal Signal Scaled Bar Graph View
Setup & Operation CLASSIC 800 Product Manual 8. View or Adjust the 0% & 100% Thermal Signal Scaled Bar Graph View There are two views of the Signal Data available for display on the Thermal Signal Bar Graph. The Baseline Bar Graph View shows the maximum possible span/complete thermal range that the CLASSIC 800 is capable of measuring. -
Page 36: View Or Adjust The 0% & 100% Thermal Signal Leds
Setup & Operation CLASSIC 800 Product Manual 9. View or Adjust the 0% & 100% Thermal Signal LEDs: Press and release SET until the Set Point 1 (LED-0) or Set Point 2 (LED-100) status LED is flashing and the Run Mode LED is off. The Thermal Signal Bar Graph now shows the setting of the LED Pointer. -
Page 37: Kayden Rcm Software
The Thermal Graph displays the Thermal Signal and the Relay Set Point in either a line graph or chart recorder format. This feature may be useful for limited trending of the switch/transmitter. Notes: 1. To communicate with your Kayden CLASSIC 800, you will require an RS-485 adapter such as the Kayden SCA. -
Page 38: Rs-485 Remote Communications
SCA (Serial Communication Adapter) to the switch. Standard Lengths: 4, 8 & 10 feet. Part Number: A05-CC-0004 4 feet A05-CC-0008 8 feet A05-CC-0010 10 feet These items can be purchased separately but are required to use the Kayden RCM software. Shop Online... -
Page 39: Quick Setup Guide
Quick Setup Guide Section CLASSIC 800 Product Manual Quick Setup Guide CLASSIC 800 Mechanical Installation NOTE: Observe the following safety guidelines before Before installing your CLASSIC, coat the sensor installing or removing your CLASSIC switch/transmitter: threads with plant-approved lubricant or sealant to prevent threads from binding. - Page 40 To configure or adjust the CLASSIC, perform the steps in the Quick Setup Guide order indicated by – CLASSIC • Perform steps 1 & 2. ™ • Push RUN and verify Thermal Signal in your Flow/Level START operating condition. • Push SET and perform steps 3 &...
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Page 41: Display Panel Indicators
Quick Setup Guide CLASSIC 800 Product Manual Thermal Dispersion Display Panel Indicators: Relay 1 On steady when Relay 1 is energized Relay 2 On steady when Relay 2 is energized Fault Indicates a self-test error or fault condition Set Point 1 On steady when viewing Set Point 1 Set Point 2 On steady when viewing Set Point 2... -
Page 42: Heater Power
(see the “Classic 800 Product Manual”). If a heater operates constantly in a no flow or dry condition, a Your Kayden instrument requires very little maintenance “Thermal Offset” can occur. This means the heater as there are no moving parts. -
Page 43: Maintenance
Section CLASSIC 800 Product Manual Maintenance GENERAL INFORMATION With proper installation the CLASSIC 800 will require very little maintenance, as there are no moving parts subject to wear. Following a few simple guidelines will ensure years of dependable service. Cover In accordance with CSA, FM, UL and local codes the cover must be properly installed at all times. -
Page 44: Electronics Module
Maintenance CLASSIC 800 Product Manual Electronics Module • Proper ESD (electrostatic discharge) procedures should be observed when handling the Electronics Module. • A remote electronics enclosure system is required when ambient temperatures exceed 65°C (149°F) where the electronics will be mounted. The combination of several factors relative to temperature should be considered when mounting the switch/transmitter: A. -
Page 45: Adjustment & Calibration
* The Kayden RCM Software is available upon request, at no charge on CD, when a new CLASSIC 800 is purchased. Additional copies may be obtained at no charge from telematic.com. In addition to the software you will need the SCA Serial Communication Adapter, the USB to Serial converter and communication cable. -
Page 46: Binary Table
Section CLASSIC 800 Product Manual Binary Table The following information refers to Section 3, Point 5, “View or Adjust the Node Address & View the Software Revision”. The Software Revision and Node Address are displayed on the Thermal Signal Bar Graph as two binary bytes. The Software Revision is not adjustable but can be useful should telephone support be required. -
Page 47: Led Fault Indicator
All FAULT Codes are automatically recorded in the EVENT LOG. The EVENT LOG may be viewed by in the Kayden RCM Software. In the event a FAULT occurs, the Display Panel will display a FAULT LED. If the unit enters FAULT MODE one of... -
Page 48: How To Reset The Classic Factory Settings
• Warning: All configuration changes will be lost and the unit set back to the factory defaults • Should not be performed without consulting Kayden Technical Support Resistance Values for Sensor Wiring Wire Colour Ohms... -
Page 49: Figure 25 - Display Panel Indicators
Address and the Firmware revision. In Setup Mode pushing the RUN button returns the switch/transmitter to RUN Mode. SET: Places the unit in Setup Mode unless locked by the Kayden RCM Software. Left Arrow: In Setup Mode the Left Arrow reduces (moves the value to the left or towards 0). In RUN Mode pushing and holding the Left Arrow button will display the Baseline View (unscaled view). -
Page 50: Return Of Material
Troubleshooting CLASSIC 800 Product Manual Return of Material To expedite the return process, call Telematic in Canada at (403) 253-7939 or internationally at 011 403-253-7939 You will be asked for product model and serial numbers, and be provided an RMA (Return Material Authorization) number. -
Page 51: Glossary
Enclosure for the Electronics Module. Used when the Electronics Module must be located away from the sensing element (extreme heat, vibration, convenience etc.). RCM, RCMS Kayden Remote Control & Monitoring Software provides a graphical computer interface for the CLASSIC series. Resistance Temperature Detector; a sensor whose resistance varies with temperature changes. -
Page 52: Appendix A - Outline Dimensional Drawing
810 Threaded ™ Inches 1.05 2.66 0.90 2.29 0.69 1.75 For dimensions on all process connections go to telematic.com/kayden CLASSIC 812 Flanged ™ DEPENDENT ON FLANGE SIZE 1.05” or 0.84” 2.67 cm or 2.13 cm CLASSIC 828 Sanitary Flanged ™... -
Page 53: Classic ™ 830 Inline Threaded (Horizontal)
Outline Dimensional Drawings CLASSIC 800 Product Manual CLASSIC ™ Inches (cm) CLASSIC 830 InLine Threaded (Horizontal) ™ CLASSIC 830 InLine Threaded (Vertical) ™ Shop Online... -
Page 54: Classic ™ 832 Inline Flanged (Horizontal)
Outline Dimensional Drawings CLASSIC 800 Product Manual CLASSIC 832 & 816 ™ Inches (cm) CLASSIC 832 InLine Flanged (Horizontal) ™ (as advised) CLASSIC 832 InLine Flanged (Vertical) ™ CLASSIC 816 Retractable Packing Gland Threaded - 1” MNPT - to 50 psi ™... -
Page 55: Classic ™ 816 Retractable Packing Gland Threaded - 1" Mnpt - C/W Chain - To 125 Psi
Outline Dimensional Drawings CLASSIC 800 Product Manual CLASSIC 816 & 814 ™ Inches (cm) CLASSIC 816 Retractable Packing Gland Threaded - ™ 1” MNPT - c/w Retaining Chain - to 125 psi CLASSIC 816 Retractable Packing Gland Threaded - 1” MNPT - to 500 psi ™... -
Page 56: Classic ™ 814 Retractable Packing Gland Threaded - To 125 Psi
Outline Dimensional Drawings CLASSIC 800 Product Manual CLASSIC ™ Inches (cm) CLASSIC 814 Retractable Packing Gland Threaded - ™ 1” MNPT - c/w Retaining Chain - to 125 psi Remote Electronics Enclosure - Flameproof (CSA) Note: Suitable for one (1) Electronics Module. Shop Online... -
Page 57: Remote Electronics Enclosure - Flameproof (Fm)
FIELD WIRING ELECTRICAL ELECTRICAL ELECTRICAL MOUNT SENSOR AND REMOTE ENTRY ENTRY ENTRY ENCLOSURE USING FNPT ENTRY Sensor and Remote Enclosure Side View Note: Suitable for one (1) Electronics Module. Note: For detailed drawings of all products go to telematic.com/kayden Shop Online... -
Page 58: Appendix B - Model Number Legends
CLASSIC 800 Product Manual Model Number Legends To configure a Kayden CLASSIC please refer to telematic.com or your Kayden catalog. We have provided the following legends for configuring products. We have also provided Product Configurators on telematic.com for added ease of use. -
Page 59: Classic ™ 810 Threaded
CLASSIC 810 Threaded ™ Thermal Dispersion Sensor Type CODE -45°C to +200°C (-50°F to +392°F) Continuous Service • Sensor Material CODE • • 316/316L Stainless Steel • • Titanium Gr. 2 • • Hastelloy C-276 • • Process Connection - MNPT CODE Flow, Level, Interface &... -
Page 60: Classic ™ 812 Flanged
CLASSIC 812 Flanged ™ Thermal Dispersion Sensor Type CODE -45°C to +200°C (-50°F to +392°F) Continuous Service • Sensor Material CODE • • 316/316L Stainless Steel • • Titanium Gr. 2 • • Hastelloy C-276 • • Process Connection - Flange Type CODE Flow, Level, Interface &... -
Page 61: Classic ™ 830 Inline Threaded
CLASSIC 830 InLine Threaded ™ Thermal Dispersion Sensor Type CODE -45°C to +200°C (-50°F to +392°F) Continuous Service • Sensor Material CODE • • 316/316L Stainless Steel c/w Nickel Braze • • Process Connection - FNPT CODE • • • 3/4"... -
Page 62: Classic ™ 832 Inline Flanged
CLASSIC 832 InLine Flanged ™ Thermal Dispersion Sensor Type CODE -45°C to +200°C (-50°F to +392°F) Continuous Service • Sensor Material CODE • • 316/316L Stainless Steel c/w Nickel Braze • • Process Connection - Flange Type CODE • • •... -
Page 63: Classic ™ 816 Threaded Retractable Packing Gland
CLASSIC 816 Threaded Retractable Packing Gland ™ Sensor Type CODE -45°C to +160°C (-50°F to +320°F) Continuous Service • Sensor Material CODE • • 316/316L Stainless Steel • • Titanium Gr. 2 • • Hastelloy C-276 • • Process Connection - MNPT CODE Flow, Level, Interface &... -
Page 64: Classic ™ 814 Flanged Retractable Packing Gland
CLASSIC 814 Flanged Retractable Packing Gland ™ Sensor Type CODE -45°C to +160°C (-50°F to +320°F) Continuous Service • Sensor Material CODE • • 316/316L Stainless Steel • • Titanium Gr. 2 • • Hastelloy C-276 • • Process Connection - Flange Type CODE Flow, Level, Interface &... -
Page 65: Classic ™ 828 Sanitary Flanged
CLASSIC 828 Sanitary Flanged ™ Thermal Dispersion Sensor Type CODE -45°C to +200°C (-50°F to +392°F) Continuous Service • Sensor Material CODE • • 316/316L Stainless Steel • • Process Connection - Tri-Clamp ® CODE • • • 1" Flow, Level, Interface & Temperature •... -
Page 66: Appendix C - Telematic.com Web Site
View and print Product Specifications and Brochures • View our Support Section for Troubleshooting Assistance • View our Corporate Policies (satisfaction guarantee, returns, repairs, etc.) • View a brief list of Kayden Customers • Download Kayden RCM Software • View and print Approval Certificates Shop Online... - Page 67 CLASSIC CLASSIC ™ ™ Thermal Dispersion CLASSIC 800 Product Manual Notes Shop Online Shop Online...
- Page 68 CLASSIC CLASSIC ™ ™ Thermal Dispersion CLASSIC 800 Product Manual Notes Shop Online Shop Online...
- Page 69 CLASSIC CLASSIC ™ ™ Thermal Dispersion CLASSIC 800 Product Manual Notes Shop Online Shop Online...
- Page 70 Full-scale testing and end product performance are the responsibility of the user. Kayden Instruments/Telematic Controls Inc. shall not be liable for and the customer assumes all risk and liability of any use of handling of any product beyond Kayden Instruments/ Telematic Controls Inc. direct control. THE SELLER MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
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Page 71: Contact Us & Ordering Information
View the Return Policy in detail at telematic.com. Kayden offers the following: • 60 calendar days from the date of invoice. - Page 72 2016 1994 For more information about the CLASSIC Series or any of Kayden’s other products, please visit telematic.com DOC#: PM-800-005 Effective: February 2016 Supercedes: January 2016 PM-800-005-[012] This is a Controlled Document and cannot be changed without the Approval of the Quality Control Manager.