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Sealey SA4025/3.V3 Instructions page 4

Quiet running compressor

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5.6.
every 1000 hours. operations to be carried out :
a) replace the lubricating oil. for oil specifications see 5.8.
remove the oil breather (fig.6.A) and drain screw (fig.6.B), draining the oil into a container. Drain when the compressor is hot so that
oil drains rapidly and completely. Wash breather in kerosene, fuel oil or similar.
replace screw 'B' and refill through the filler aperture. Do not overfill. replace breather.
WArning! never mix different oils and do not use non-detergent/low quality oils as compressor may be damaged.
WArning! Dispose of waste oil only in accordance with local authority requirements.
b) check belt tension. A force of 3kg applied at the belt mid-point should give a deflection of approx. 10mm (fig.7). if adjustment is
required remember to maintain the alignment of the two pulleys (fig.7). Adjust by repositioning motor.
c) check all tube fittings and electrical connections.
d) inspect pressure tank inside and out for damage or corrosion.
5.7.
scheduled maintenance table
maintenance
Weekly
operations
Drain condensation
check oil level
clean air filter
check belt tension
check for oil leaks
Drain separator
check tank for internal
corrosion
replace air filter
check auto. cut-out
switch settings
internal & external
inspection of tank
replace oil
check tube fittings and
electrical connections
check condition of belt
and pulleys
6. trouBLe sHooting
Fault
Pressure drop in the tank
Pressure switch valve leaks when compressor is idle
compressor stops and does not restart
compressor stops and does not restart
compressor does not stop at max. pressure
compressor does not reach max. pressure
compressor speed fluctuates
compressor noisy with metallic knock
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
importAnt: no liability is accepted for incorrect use of this product.
WArrAntY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
inFormAtion: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
monthly
3 monthly
500hrs.
Air leaks at connections
non-return valve seal defective
overload cut-out operated - motor overheating
Pressure switch fault
Head gasket or valve fault
Bearing or piston damage
sole uK Distributor, sealey group,
Kempson Way, suffolk Business Park,
Bury st. Edmunds, suffolk,
iP32 7Ar
Original Language Version
1000hrs.
fig. 7
ALignment
5.8.
recommended oils
5.8.1
recommended oil for compressors, suitable for room
5.8.2
temperatures ranging from +5°c to +25°c.
5.8.3
sEALEY cPo, or equivalent, sAE 40 compressor oil.
5.8.4
room temperature below +5°c: sAE 20 compressor
oil.
5.8.5
Approximate oil capacity: 1.2 litres.
cause
motor failure
filter clogged
Belt slipping
01284 757500
01284 703534
A
remedy
run compressor to max. pressure, switch off.
Brush soap solution over connections and look for
bubbles. tighten connections showing leaks.
if problem persists contact Authorised service Agent.
Empty the air tank, remove the non-return valve cap
'A' (fig.8) and clean. if necessary,
replace the seal 'B'.
Press the reset button, see para. 4.5.
contact Authorised service Agent.
contact Authorised service Agent.
replace filter element.
contact Authorised service Agent.
Adjust belt. see para. 5.6.b.
contact Authorised service Agent.
www.sealey.co.uk
Web
sales@sealey.co.uk
email
sA4025/3.V3
B
fig. 8
issue: 2 - 21/10/09

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