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Global P-5100 Operating Manual

Thermoelectric generator
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NOTICE TO INSTALLER: These instructions shall be left with the consumer.
NOTICE TO CONSUMER: You must read all instructions in the manual and must keep all manuals for
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result
in serious injury, death, or property damage.
• Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- Do not try to light any appliance.
- Do not touch any electrical switch; do not use any
phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call the fire
department.
FIRE, EXPLOSION, AND ASPHYXIATION HAZARD
Improper adjustment, alteration, service, maintenance,
or installation can cause serious injury or death.
Read and follow installations and precautions in User's
Information Manual provided with this appliance.
Installation and service must be performed by a
qualified service agency or the gas supplier.
WARNING: For outdoor use only.
future reference.
WARNING
WARNING

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  • Page 1 WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2 AVERTISSEMENT RISQUE D’INCENDIE OU D’EXPLOSION Si les consignes de sécurité ne sont pas suivies à la lettre, cela pourrait entraîner une utilisation dangereuse, la mort, de graves blessures ou des dommages matériels. • Ne pas entreposer ni utiliser d’essence ou d’autres vapeurs et liquides inflammables à...
  • Page 3 P-5100 THERMOELECTRIC GENERATOR Operating Manual #16, 7875 - 57 Street SE Calgary, Alberta Canada T2C 5K7 Main: +1 403 236 5556 Fax: +1 403 236 5575 www.globalte.com 62128 Rev 12...
  • Page 5 DATA PLATE ..................... 11 FUEL CONSUMPTION .................. 13 STANDARD SPECIFICATION FOR GASEOUS FUEL..........13 PROCESS DESCRIPTION ................. 14 MODEL P-5100 THERMOELECTRIC GENERATOR ..........14 LIMITER CONVERTER ................. 19 OPTIONAL CATHODIC PROTECTION INTERFACE SYSTEM ......... 21 OPTIONAL REMOTE START (TEG CONTROLLER) ..........22 OPTIONAL 48 V CONVERTER ..............

  • Page 6: Table Of Contents

    11.1 MODEL P-5100 TEG ................... 67 11.2 MODEL P-5100 BURNER ................70 11.3 MODEL P-5100 FUEL SYSTEM ..............72 11.4 MODEL P-5100 OPTIONAL STAINLESS-STEEL FUEL SYSTEM ......73 11.5 MODEL P-5100 ELECTRICAL ................ 74 12 CATHODIC PROTECTION OPTION ..............76 12.1 INTRODUCTION ..................
  • Page 7 Figure 13 – Setting-up the P-5100 TEG ........................28 Figure 14 - Wiring Diagram P-5100 for 12 or 24 V ...................... 30 Figure 15 - Wiring Diagram P-5100 TEG for 12 or 24V with optional TEG Controller ..........31 Figure 16 - Customer Load Connections ........................32 Figure 17 –...
  • Page 8 ABOUT THIS MANUAL ABOUT THIS MANUAL This manual provides instructions for the operation and maintenance of the model P-5100 Thermoelectric generator. Correct operation and maintenance according to this manual is critical for proper equipment function and safety. Keep the following in mind when using these instructions.
  • Page 9 TEG exhaust – it may be damaged by extreme heat. Exhaust gases are toxic and should not be inhaled. The P-5100 TEG is strictly an outdoor device and WARNING! should never be used indoors. Avoid inhaling exhaust gases while working around or above the TEG.
  • Page 10 When the TEG is operating, surface temperatures of the unit can approach temperatures close to 200°C. CAUTION! Avoid contact of skin and clothing with the surfaces of the TEG to avoid burns. Global Power Technologies 62128 Rev12 Page 3...
  • Page 11 Power Unit (PU): The hermetically sealed portion of the TEG that contains the thermoelectric materials and cooling fins. Rated Power: Model P-5100 TEG produces 100 W when operating in an ambient temperature of 20°C (68°F). With the fuel flow held constant TEGs operating in ambient temperatures higher than 20°C (68°F) will see power output efficiency reduce, 0.4 W per °C...
  • Page 12 Solenoid Valve (SV): A electrically actuated valve that controls the fuel gas supply to the burner. This valve is operated by the Spark Ignition (SI) Module. Spark Ignition (SI): The method and system used to ignite the TEG. Refer to section 4.1.2 for details. Global Power Technologies 62128 Rev12 Page 5...
  • Page 13 This section gives the key steps for setting-up the TEG. It is for the operator who is already familiar with operating the TEG, having successfully completed Global Power Technologies (GPT) TEG training course, and being a qualified service person with reasonable knowledge and experience with industrial fuel and electrical equipment.
  • Page 14 Each time adjustments are made, or servicing is carried out the details should be recorded. A blank TEG Performance Log is provided at the end of this manual. NOTE: Servicing requirements are given in the MAINTENANCE section. Global Power Technologies 62128 Rev12 Page 7...
  • Page 15 If the generator is to be operated at load conditions that force the output voltage of the power unit to vary significantly from 5.5 Volts, then less than the rated power will be available to the load. Figure 6 identifies the electrical parameters of the P-5100’s power unit as a function of the load resistance.
  • Page 16 Unsheltered Operation Materials of Construction Cabinet 304 Stainless Steel Cooling Type Natural Convection Burner Meeker type, Inconel 600 Fuel System Brass, Aluminum & Stainless Steel * Gas volume at 1 atm and 15°C Global Power Technologies 62128 Rev12 Page 9...

  • Page 17: Figure 1 - Overall Dimensions Of The P-5100 Teg

    83 kg (183 lb.) Mounting Holes 267 mm wide × 457 mm deep (10.53 in. × 18.00 in.) Mounting Hole Diameter Ø7.9 mm (Ø0.31 in.) Figure 1 – Overall Dimensions of the P-5100 TEG Global Power Technologies 62128 Rev12 Page 10...
  • Page 18 The data plate, shown in Figure 2, is on the inside of the cabinet door (see Figure 13) and includes vital information about the generator. Model Number: The model number on the Data Plate is interpreted as follows: P-5100 ( ) - ( ) – ( ) – ( ) Fuel Type: L = Propane...

  • Page 19: Figure 2 - Data Plate

    These are the conditions achieved at the Global Power Technologies (GPT) factory before shipping. Note that the fuel pressure is recorded in kPa and that the pressure gauge must be adjusted for the altitude (see section 0).
  • Page 20 TECHNICAL SPECIFICATIONS The P-5100 is certified to operate on commercial propane, natural gas, or high BTU natural gas. The Fuel Consumption of the P-5100 at rated power is listed in the table below. Fuel Consumption High BTU Propane Natural Gas...

  • Page 21: Figure 3 - P-5100 Teg General Assembly

    Figure 3 - P-5100 TEG General Assembly The TEG generates electrical power from heat energy. The overall process is: The main parts of the model P-5100 TEG, with CP attached, are shown in Figure 3. Global Power Technologies 62128 Rev12...

  • Page 22: Figure 4 - P-5100 Fuel System General Assembly

    The fuel filter has a resin impregnated cellulose element which prevents solid particles from damaging the regulator and downstream parts. Figure 4 – P-5100 Fuel System General Assembly The outlet of the pressure regulator leads to a manifold on which is mounted a pressure gauge to monitor the fuel pressure, and a pressure switch for the spark ignition control system.
  • Page 23 20 hours of TEG operation to regain 100% charge, as long as the TEG is not overloaded. NOTE: If running the TEG lower than battery voltage, the battery will dead. Global Power Technologies 62128 Rev12 Page 16...

  • Page 24: Figure 5 - Burner General Assembly

    This mixture leaves the venturi and passes through a burner screen that anchors the flame. Combustion chamber format enables the uniform heating of the power unit hot- end. The main parts of the burner are shown in Figure 5. Figure 5 – Burner General Assembly Global Power Technologies 62128 Rev12 Page 17...

  • Page 25: Figure 6 - Model P-5100 Power Unit Electrical Output Characteristics

    0.3 to 0.6 Ω. Rated power of 127 W gross is obtained when the power unit load resistance is within this range, at the beginning of the service life of the TEG. Figure 6 – Model P-5100 Power Unit Electrical Output Characteristics Cooling Fins and Fin Duct Cooling of the thermopile is done by the free movement of ambient air through the cooling fins.
  • Page 26 A Limiter Converter (L/C) is available for use with the model P-5100 TEG. It is intended for use with a model P-5100 TEG requiring either 12 or 24 V DC nominal output. It consists of two separate circuits operating together. The first circuit is a DC/DC Converter that converts the input to 12 or 24V.

  • Page 27: Figure 7 - L/C General Assembly

    Short circuit protection is also designed into the L/C. A 15 second short circuit will not damage the generator or the L/C. Global Power Technologies 62128 Rev12 Page 20...
  • Page 28 It is connected in series with the output to prevent current from flowing back into the electronics from another power source. An optional cathodic protection interface system is available for use with the model P-5100 TEG. It provides for adjustment and monitoring of power to a Cathodic Protection (CP) load.

  • Page 29: Figure 8 - Cp Interface System General Assembly

    SCADA signal interfacing, or system measurements. Operation of the Remote Start board is fully covered in the Remote Start Operating Manual (PN 302254). This manual is included with every Remote Start P-5100 TEG, and is also available on GPT’s website.

  • Page 30: Figure 9 - Teg Controller Assembly

    Limiter board to the terminal block on the wall inside the TEG cabinet. This option provides #6 screw terminals and will take up to wire size 10 AWG with an appropriate ring or fork terminal. This comes installed by default on Remote Start P-5100 systems. Global Power Technologies...
  • Page 31 The following tools are required for installing the TEG: Unpack the TEG from its shipping crate, keep the crate until the TEG is operational. Locate and identify the following items that were shipped with the P-5100 TEG: Global Power Technologies...

  • Page 32: Figure 10 - Assembling The P-5100 Teg

    Check with the factory before starting a damaged TEG. Follow these steps to assemble the TEG, see Figure 10: Figure 10 – Assembling the P-5100 TEG Global Power Technologies 62128 Rev12...

  • Page 33: Figure 11 - Model P-5100 Mounting Dimensions

    150 mm (6 in.) clearance under the cooling fins and 900 mm (36 in.) above the top of the fin duct. Locate the TEG to avoid flooding interfering with the flow of cooling air. Figure 11 – Model P-5100 Mounting Dimensions Global Power Technologies 62128 Rev12...

  • Page 34: Figure 12 - Applying Thread Sealant

    INSTALLATION This topic describes how to connect the fuel supply and gives background information for consideration when providing fuel to the P-5100 TEG. Connecting the Fuel Supply The TEG has a 1/4 in. female NPT fuel inlet connecting to the TEG’s manual shutoff valve.

  • Page 35: Figure 13 - Setting-Up The P-5100 Teg

    INSTALLATION Figure 13 – Setting-up the P-5100 TEG Fuel Considerations Fuel Type: Fuel must be either natural gas or propane vapour. Check the TEG data plate for the fuel type, see Figure 2. Do not use a different type of fuel than indicated.
  • Page 36 INSTALLATION relatively constant. Clean Fuel: The fuel used to operate the P-5100 TEG must be clean and dry. See TECHNICAL SPECIFICATIONS in section 3 for full gas specifications. If dirty fuel is anticipated, then a customer supplied in-line fuel filter is recommended.

  • Page 37: Figure 14 - Wiring Diagram P-5100 For 12 Or 24 V

    INSTALLATION Figure 14 - Wiring Diagram P-5100 for 12 or 24 V Global Power Technologies 62128 Rev12 Page 30...

  • Page 38: Figure 15 - Wiring Diagram P-5100 Teg For 12 Or 24V With Optional Teg Controller

    INSTALLATION Figure 15 - Wiring Diagram P-5100 TEG for 12 or 24V with optional TEG Controller Global Power Technologies 62128 Rev12 Page 31...

  • Page 39: Figure 16 - Customer Load Connections

    TEG, see Figure 17. You must remove the fuel system and remove the baffle plate to gain access to the holes in the TEG cabinet for mounting the CP Interface System. Global Power Technologies 62128 Rev12 Page 32...

  • Page 40: Figure 17 - Cp Installation

    Wire the CP load directly to the CP interface system. Feed the CP anode and cathode load cables into the CP box and terminate. The tap on the power resistor may then be adjusted to fine-tune the voltage and current delivered to the CP load. Global Power Technologies 62128 Rev12 Page 33...

  • Page 41: Shutdown

    STARTUP AND SHUTDOWN STARTUP AND SHUTDOWN This section describes how to startup and shutdown the model P-5100 TEG. Before starting the TEG perform these steps: Follow these steps to start the TEG using the Ignition Control System: NOTE: Once the TEG is started, closing the manual shut-off valve will stop it.

  • Page 42: Power Output Evaluation

    Power from the P-5100 TEG is produced by the difference in temperature between the burner and the cooling fins. This means the power output of the TEG is affected by the ambient temperature surrounding the generator at site.
  • Page 43 This method is suitable for ambient temperatures of up NOTE: to 65.5°C (150°F). If in doubt, contact Global Power Technologies’ (GPT) Customer Service Department for guidance. Example: Ambient temperature at site is 35°C. Set-up power of 1 26 W and V of 6.03V,...

  • Page 44: Figure 18 - V

    Use the following procedure, as appropriate, to check. Examining V Immediately after Ignition Immediately after ignition the power unit warms, and the resulting temperature rise produces power. Follow these steps to check V after ignition: Global Power Technologies 62128 Rev12 Page...

  • Page 45: Figure 19 - V

    Running for Some Time Once the TEG has been running for at least an hour, the power unit will have reached its operating temperature. Follow these steps to check V after running for some time: Global Power Technologies 62128 Rev12 Page...
  • Page 46 POWER OUTPUT EVALUATION Do not allow measured V to exceed that required , for present ambient temperature, otherwise CAUTION! overheating may cause irreparable damage to the power unit. Global Power Technologies 62128 Rev12 Page...

  • Page 47: Adjustment And Tuning

    There are more factors to consider in order to achieve maximum power output for your site conditions. Air density, dependent on site altitude, will affect characteristics of the burner and air/fuel mixture. Use the following procedures to tune your P-5100 burner for optimal combustion and power.

  • Page 48: Figure 21 - Change In V

    Follow these steps to adjust fuel pressure: Refer to Section 3.5 for the location of the Data Plate and factory BURNER NOTE: FUEL PRESURE settings. Air-shutter Tuning Figure 21 - Change in V Versus Air-Shutter Adjustment Global Power Technologies 62128 Rev12 Page...
  • Page 49 Due to the open exhaust system of TEG, the CO measurement must be in the air- free state. In an air-free measurement, the allowable CO rate is 400 ppm however a correctly adjusted P-5100 will produce less than 120 ppm CO air-free. In order to be able to determine the levels of air-free CO...
  • Page 50 Required V = 5.91 V Measured V = 5.58 V Difference = +0.33 V Based on Figure 22 the fuel pressure must then be increased 2.4 kPa (0.35 Follow these steps to adjust fuel pressure: Global Power Technologies 62128 Rev12 Page...

  • Page 51: Figure 22 - Change In V

    ADJUSTMENT AND TUNING Figure 22 - Change in V Versus Fuel Pressure Adjustment Global Power Technologies 62128 Rev12 Page...
  • Page 52 This section describes common adjustments to the Limiter Converter (L/C) of the model P- 5100 TEG. Output Voltage Adjustment The L/C is factory set at either 14.1 V (Model P-5100-12) or 27.0 V (Model P-5100-24). If this requires changing for your application, use the following procedure: Voltage Sensing Relay (VSR) Adjustment The VSR's provide two sets of dual-pole contacts that can be used to indicate proper and/or improper operation, when the output voltage is above or below preset limits.
  • Page 53 Incorrect conversions can cause damage or reduce WARNING! the lifespan of your TEG. Follow the instructions carefully when performing any conversion procedure. Converting From 12V to 24V Nominal Output Converting From 24V to 12V Nominal Output Global Power Technologies 62128 Rev12 Page...
  • Page 54 12V (Model P-5100-12) or 66mv/°C for 24V (Model P-5100-24). To Enable Temperature compensation, use the following procedure: An optional CP interface system is available for use with the model P-5100 TEG. This text describes how to adjust the CP interface system, if applicable.

  • Page 55: Figure 23 - Cp Interface System, Series Wiring Diagram

    ADJUSTMENT AND TUNING Figure 23 - CP Interface System, Series Wiring Diagram Figure 24 - CP Interface System, Parallel Wiring Diagram Global Power Technologies 62128 Rev12 Page...
  • Page 56 CP enclosure. Refer to Figure 23 and Figure 24. Refer to the Remote Start Operating Manual (PN 302254) for details. Refer to the 48 Volt Converter Operating Manual Addendum (PN 302228) for details. Global Power Technologies 62128 Rev12 Page...

  • Page 57: Maintenance

    MAINTENANCE MAINTENANCE This section describes how to maintain the model P-5100 TEG. Before attempting to maintain the TEG, the qualified service person should be thoroughly familiar with its: Good record keeping is necessary for long term follow-up. Use the TEG...
  • Page 58 Check for obstructions at the cooling fins and the air lid screens. Adjust the air shutter as per ADJUSTMENT section 8. If this returns the measured V to within 0.1 V of required V proceed with Routine Service, section 9.1.3. Global Power Technologies 62128 Rev12 Page...
  • Page 59 Basic annual servicing is all that is required unless other maintenance is indicated by the V evaluation. Follow these steps to perform a routine annual service: Draining the Sediment Bowl Follow these steps to drain the regulator sediment bowl: WARNING! Check for fuel leaks after any fuel system service. Global Power Technologies 62128 Rev12 Page...

  • Page 60: Figure 25 - Pressure Regulator

    While the regulator is removed this can be a convenient time to check the NOTE: orifice and clean the air lid screens. See Fuel Orifice Inspection and Air Lid Screens Cleaning sections below. WARNING! Check for fuel leaks after any fuel system service. Global Power Technologies 62128 Rev12 Page...
  • Page 61 The air lid screens on the lid of the air-box may become clogged with dust and insects thereby preventing the proper flow of air into the burner. If TEG has not cooled sufficiently, these components WARNING! will be very hot. Follow these steps to clean the air lid screens: Global Power Technologies 62128 Rev12 Page...

  • Page 62: Figure 26 - Burner Assembly Cross Section

    If TEG has not cooled sufficiently, these components WARNING! will be very hot. Follow these steps to remove the burner: Global Power Technologies 62128 Rev12 Page...
  • Page 63 Check for fuel leaks after any fuel system service. The SI system may require occasional maintenance. If the SI system fails to ignite it must be checked and serviced as necessary. Use the procedures below to maintain the SI system. Global Power Technologies 62128 Rev12 Page...
  • Page 64 NOTE: Switch should close at pressures above 13.8 kPa (2 NOTE: Switch should open at pressures below 6.9 kPa (1 Check the Battery Voltage Follow these steps to check the battery voltage: Global Power Technologies 62128 Rev12 Page...
  • Page 65 Follow these steps to check the SI Controller board: Check the Spark Electrode and SI Module Follow these steps to check the spark electrode and SI module: Do not over tighten the wingnut or the ceramic rod CAUTION! will crack. Global Power Technologies 62128 Rev12 Page...

  • Page 66: Figure 27 - Electrode Protrusion From Air Box Lid

    Solenoid valve voltage measurements must be taken during a spark trial, NOTE: otherwise the solenoid valve will be unpowered. Should the solenoid valve fail and require replacement, follow these steps to replace the old valve with a new one: Global Power Technologies 62128 Rev12 Page...

  • Page 67: Figure 28 - Solenoid Valve Cable Plug Connections

    MAINTENANCE Figure 28 - Solenoid Valve Cable Plug Connections Global Power Technologies 62128 Rev12 Page...
  • Page 68 TEG will not produce required power, consider examining the power unit. Use the procedures below to help determine if the power unit could be damaged. Check for Internal Short Follow these steps to check for an internal short: Global Power Technologies 62128 Rev12 Page...

  • Page 69: Figure 29 - Momentary Open Circuit Diagram

    The following steps may cause arcing if an internal WARNING! short is preset. Use extreme caution when handling the jumper wire. Check Internal Resistance Follow these steps to check the power unit’s internal resistance: Figure 29 - Momentary Open Circuit Diagram Global Power Technologies 62128 Rev12 Page...
  • Page 70 Internal resistance (Ω) Momentary open circuit voltage (V) Precision load current (A) Precision load resistance (Ω) Use 0.375 Ω for a model P-5100 TEG Set-up Voltage measured across terminals 5 and 6 of TB1 (V) Example: If the set-up voltage V...

  • Page 71: Troubleshooting

    Air-shutter setting Adjust the air-shutter TUNING incorrect Section 8.1.2 ADJUSTMENT AND Fuel pressure setting Adjust the TEG fuel TUNING incorrect manifold pressure Section 8.1.3 MAINTENANCE SI system fault Check the SI system Section 9.4 Global Power Technologies 62128 Rev12 Page...
  • Page 72 Section 8.1.3 ADJUSTMENT AND L/C settings incorrect Adjust the L/C TUNING Output Section 8.2 voltage is too Examine the L/C, MAINTENANCE high L/C damaged Section 9.5 contact GPT Global Power Technologies 62128 Rev12 Page...

  • Page 73: Parts Lists

    PARTS LISTS PARTS LISTS For parts and service please contact Global Power Technologies’ Customer Service Department at: #16, 7875 - 57th Street SE Calgary, Alberta T2C 5K7 Direct: +1 403 720 1190 Fax: +1 403 236 5575 Main: +1 403 236 5556 E-mail: customer.service@globalte.com...
  • Page 74 PARTS LISTS Figure 30 - Model P-5100 TEG Item Part No. Description 61864 FUEL SYSTEM, P-5050/P-5100 62557 FUEL SYSTEM, SS, P-5050/P-5100 2105 SCREW, CAP, HEX-HD, 1/4-20 X 3-1/2, SS WASHER, FLAT, 1/4”, SS 62064 BAFFLE, INNER CABINET, P-5050/P-5100 7324 SCREW, MACH, P-H-P, 8-32 X 1/2, SS WASHER, LOCK, EXT.

  • Page 75: Model P-5100 Teg

    PARTS LISTS 11.1 MODEL P-5100 TEG (Cont’d) Figure 30 - Model P-5100 TEG Item Part No. Description 62121 BURNER ASSEMBLY, W/INTAKE ARRESTOR, P-5100 SCREW, CAP, SOC, 1/4-20 X 1/2 SS 61993 CABINET ASSEMBLY, P-5050/P-5100 62122 RAIN GUARD, P-5050/P-5100 7410 SCREW, MACH, P-H-P, 8-32 X 1/4, SS...

  • Page 76: Figure 30 - Model P-5100 Teg

    LIMITER CONVERTER ASSY, 12V, RS, P-5050/P-5100 (OPTIONAL) 63516 LIMITER CONVERTER ASSY, 24V, RS, P-5050/P-5100 (OPTIONAL) 65209 CP INTERFACE ASSEMBLY P-5100 12 V (NOT SHOWN) (OPTIONAL) 65246 CP INTERFACE ASSEMBLY P-5100 24 V (NOT SHOWN) (OPTIONAL) 56980 SENSOR, TEMPERATURE, TRISTAR TS-RTS (NOT SHOWN) (OPTIONAL)

  • Page 77: Figure 31 - Model P-5100 Burner

    PARTS LISTS Figure 31 - Model P-5100 Burner Item Part No. Description 62117 BURNER BACK ASSY, P-5050/P-5100 62115 INSULATION SUPPORT, P-5050/P-5100 SPACER, INSULATION, P-5050/P-5100 SCREEN HOLDER SCREEN, BURNER, 5120/1120/P-5100 INSERT RING, BURNER 61869 INSULATION BLOCK, P-5050/P-5100 61871 SPACER, VENTURI, P-5050/P-5100...

  • Page 78: Model P-5100 Burner

    PARTS LISTS 11.2 MODEL P-5100 BURNER (Cont’d) Figure 31 - Model P-5100 Burner Item Part No. Description 62118 AIR BOX ASSY, W/INTAKE ARRESTORS, P-5050/P-5100 63956 SCREW, MACH, P-H-S, 10-32 X 2” Hardware in assembly NUT, HEX, 10-32, SS (62118) 61990...

  • Page 79: Figure 32 - Model P-5100 Fuel System

    PARTS LISTS Figure 32 - Model P-5100 Fuel System Item Part No. Description 24653 VALVE, BALL, 1/4 NPT 62069 NIPPLE, 1/4 NPT X 6” LG, BRASS 21569 ELBOW, STREET, 1/4 NPT, BRASS 63312 REGULATOR, FISHER 67CFR, 0-20 PSI 58949 PLUG, 1/4” NPT X 7/8” STEEL...

  • Page 80: Figure 33 - Model P-5100 Ss Fuel System

    PARTS LISTS Figure 33 - Model P-5100 SS Fuel System Item Part No. Description 21689 VALVE, BALL, 1/4 NPT, 316 SS 62559 NIPPLE, 1/4 NPT X 6” LG, SS 2356 ELBOW, STREET, 1/4 NPT, SS 22364 REGULATOR, FISHER 67CFR, 0-20 PSI, SOUR GAS 58949 PLUG, 1/4"...

  • Page 81: Figure 34 - Model P-5100 Electrical

    PARTS LISTS Figure 34 - Model P-5100 Electrical Item Part No. Description 63035 BACK PAN, ELECTRICAL ENCLOSURE, P-5050/P-5100 56227 SCREW, MACH, P-H-P, 6-32 X 1.5” LG, SS 56922 NUT, LOCK, HEX, 8-32, NYLON INSERT, SS 7324 SCREW, MACH, P-H-P, 8-32 X 1/2”, SS 63136 STANDOFF, 6-32 M/F, 1/4”...

  • Page 82: Model P-5100 Electrical

    64879-1 PCBM, LIMITER, ENCAPSULATED, P-5050/P-5100 58437 SCREW, CAP, HEX SOCKET, 8-32 x 3/8”, 18.8 SS 24559 BATTERY, 6V, 5Ahr, MONOBLOC 63961 NUT, CLIP-ON 66222 FUSE, 3A, 32V VIOLET MINI ATM 65163 WIRING HARNESS, VSR, P-5050/P-5100 (NOT SHOWN) (OPTIONAL) Global Power Technologies 62128 Rev12 Page...

  • Page 83: Cathodic Protection Option

    The dual Scale meter displays voltage at the terminal block, and current when the PUSH TO READ AMPS button is pressed. The meter is accurate to +/- 3% of full scale. Figure 35 - Cathodic Protection Interface Cabinet Global Power Technologies 62128 Rev12 Page...
  • Page 84 CP Load. Refer to section 8.3 for details on adjusting your CP Interface. Complete parts listings are given in the following pages for the various Cathodic Protection Interface Systems available. The required systems for model P-5100 TEGs are listed below. GPT TEG Part No.

  • Page 85: Figure 36 - Cathodic Protection System Parts Identification

    METER FACE, 0-30V 0-5A (FOR 65246) 6527 CURRENT SHUNT, 10A, 50MV (FOR 65209) 23843 CURRENT SHUNT, 5A, 50MV (FOR 65246) 65212 RESISTOR, 2.5 Ω, 300 WATT, ADJUSTABLE (FOR 65209) 65247 RESISTOR, 12 Ω, 300 WATT, ADJUSTABLE (FOR 65246) Global Power Technologies 62128 Rev12 Page...

  • Page 86: Optional Cp System Parts Table

    SCREW, MACH, P-H-P, 10-32 X 1/4, SS WASHER, LOCK, INT. #10, SS WASHER, LOCK, SPRING, #10, CAD SCREW, MACK, P-H-P, 8-32 X 3/8, SS WASHER, LOCK, INT, #8, SS 4795 LABEL, INSTRUCTION, CP INTERFACE 6900 BUTTON, RED Global Power Technologies 62128 Rev12 Page...

  • Page 87: Heat Recovery System (Hrs) Option

    HEAT RECOVERY SYSTEM (HRS) OPTION HEAT RECOVERY SYSTEM (HRS) OPTION A Heat Recovery System (HRS) Option is available for P-5100. This option allows for waste heat recovery to warm building interiors where required. The HRS Option must be paired with an HRS Configuration of P-5100 TEG. The HRS configured TEG has an HRS specific rain cap, exhaust tube assembly, and burner.

  • Page 88: Figure 38 - P-5100 Hrs Configuration

    HEAT RECOVERY SYSTEM (HRS) OPTION Figure 38 – P-5100 HRS Configuration Item Part No. Description 66634 BURNER ASSEMBLY, W/INTAKE ARRESTOR, HRS, P-5100 65698 EXHAUST TUBE ASSY, HRS, P-5050/P-5100 65697 RAIN CAP ASSEMBLY, HRS, P-5050/5100 65709 RAIN DEFLECTOR, HRS, P-5050/P-5100 7410...

  • Page 89: Figure 39 - Model P-5100 Hrs, Burner

    HEAT RECOVERY SYSTEM (HRS) OPTION Figure 39 - Model P-5100 HRS, Burner Item Part No. Description 66633 BURNER BACK ASSY, TOP ELECTRODE, P-5050/P-5100 66630 INSULATION BLOCK, TOP ELECTRODE, P-5050/P-5100 66631 BURNER COVER, TOP ELECTRODE, P-5050/P-5100 66635 AIR BOX ASSY, TOP ELECTRODE, P-5050/P-5100...

  • Page 90: Teg Performance Log

    TEG PERFORMANCE LOG TEG PERFORMANCE LOG MODEL NO: TEG SERIAL NO: FUEL TYPE: LIMITER CONVERTER SERIAL NO: CP INTERFACE SERIAL NO: MAINTENANCE NOTES Global Power Technologies 62128 Rev12 Page...
  • Page 91 TEG PERFORMANCE LOG TEG PERFORMANCE LOG MODEL NO: TEG SERIAL NO: FUEL TYPE: LIMITER CONVERTER SERIAL NO: CP INTERFACE SERIAL NO: MAINTENANCE NOTES Global Power Technologies 62128 Rev12 Page...

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