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Summary of Contents for Gesswein ULTRAMAX DF POWER UF-0103
- Page 1 Instruction Manual ULTRAMAX DF POWER #500-1320 Complete 115V set 500-1320, shown above, consists of the Power Pack (Controller) UF-0103 (500-1319), the Ultrasonic Handpiece UF-9705 (500-1321), and the DC (Mechanical) Handpiece PHP35 (510-5144) with 1/8” collet. 8914268/2211...
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Page 2: Specifications
1. Specifications Power Pack Model No. Ultramax DF Power UF-0103 (115V: 500-1319) Input Power Voltage Single-phase AC100～120V 50/60Hz Fuse Part No.:7556 / Rating:3.15A-250V / Size:5×20 / 2 pcs. are used. Input Capacity Ultrasonic :300VA / DC motor : DC30V 4A... -
Page 3: Ultrasonic Handpiece
Ultrasonic Handpieces Model No. UF-9705 (#500-1321) Φ 28mm×L 128.5mm (without protrusion, rubber foot) Outside dimensions 1 1/8” X L5.1” 150g (Cord is not included) Weight 5.3 oz Connection screw size Air piping size Φ4 128.5 Φ11.5 Φ28 Model No. OPTIONAL HANDPIECE UF-7405 (#500-1322) Φ... -
Page 4: Dc Motor Handpiece
DC motor handpiece Model No. PHP35 (#510-5144 with 1/8” collet) Maximum rotation speed 35,000 rpm / DC30V Torque output 6.5N･cm 1.5 m Cord length 59 Inches Φ 16.0 mm × Φ 26.0 mm × L150.0 mm Outside dimensions (Diameter: 0.629” to 1” Length 6”) 200 g (Cord is not included) Weight... -
Page 5: Accessories
Optional Handpiece UF-7405 (500-1322) Comes Complete with - Transducer (Handpiece) UF-7405 - Standard tools & accessories... - Page 6 500-1320 Comes Complete with Oscillator (Controller) UF-0103 Transducer (Handpiece) UF-9705 - DC motor (Handpiece) PHP35 Standard tools accessories & *-marked tools attached handpiece UF-9705 at time delivery. Standard tools supplied Tool Product name Description Q'ty MS-0064* Adaptor Adaptor M6 to M4 SE-5845 Diamond file Flat...
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Page 8: Table Of Contents
2.Table of Contents ......................................1 Specifications 1. Power Pack ............................................1 2. Ultrasonic handpiece ........................................2 3. DC motor handpiece ........................................3 4. Accessories…………………………………………………………………………………………………………………………………………………………….4-6 Table of Contents ..........................................7-9 Precautions ............................................10 1. Warning ............................................10 2. Caution ............................................. 11-12 ............................... - Page 9 (1) Caution for cooling air ......................................21 (2) Supply of cooling air ......................................21 ................................22 Cleaning and Detaching the Tools 1. Tools required ..........................................22 2. Cleaning ............................................22 (1) Cleaning points of parts ......................................22 (2) Cleaning method ........................................23 3.
- Page 10 10. DC motor mode ..........................................35 1. Window description ........................................35 2. Forward / Reverse ......................................... 36 3. Variable Foot Controller ....................................... 36 4. Auto cruise ............................................ 37 11. MENU ............................................... 38 1. Operating procedures ........................................38 (1) Window display and Operation part ..................................38 (2) List of operation items ......................................
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Page 11: Precautions
3. Precautions The following precautions must be observed as the minimum requirements for using the equipment safe. Neglecting the safety precaution may result in a hazard that may result in death or serious personal injury, thereby damaging the personal body or other properties. Failures that are incurred by neglecting the following precautions result in the loss of the claim right for regular warranty and repair. -
Page 12: Caution
If you continue to use it for a long time, vibrations will be transmitted to your hands, which may cause problems such as numbness in your hands. In addition, the transducer and DC motor handpiece may generate heat, resulting in low-temperature burns. Ground the equipment. - Page 13 When you start to use the DC motor handpiece first time just after you bought or when the carbon brushes were replaced by new one, please rotate the DC motor handpiece with a blank bar for about 30 minutes without any load. The rotation sound becomes stable, and warming up can be done properly.
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Page 14: Location And Description Of Various Labels
4. Location and Description of Various Labels Please note that you may get an electric shock if you touch the receptacle Electric Shock Warning directly. The frequency, output capacity, power supply voltage, input capacity, and Labels serial number are listed. This equipment complies with the following directives of Comite Europeen de Normalisation and British Standards Institution EMC Directive EN 61000-6-4:2007+A1:2001... -
Page 15: Name Of Each Part And Function
5. Name of each part and function 1. Power Pack (#500-1319) Various information such as Output value/ Load, Mode, and LCD Window Menu settings etc., are displayed. When the OUTPUT button (2) is turned on, Power Pack or OUTPUT button (OUTPUT) rotation is turned on and the button lights up in yellow-green. -
Page 16: Transducer Body
2. Ultrasonic DF Power Handpieces UF-9705 (#500-1321) Optional UF-7405 (#500-1322) Cord It can be connected to the Power Pack. Housing It can be used as the handle. It can be used as the handle. It is a screw type and can be attached and Protector sleeve detached. -
Page 17: Installation Of Example Of Transducer Tool
(1) Installation example of transducer tool UF-9705 UF-7405 Depending on the applications, M4 to M8 tools can be replaced. By using the 508-3342 Adapter (A), M4 tools and Tool clamp can be attached to M6 cones. -
Page 18: Transducer - Integrated Tools
3. Transducer - Integrated tools This is the tool with an integrated file and connecting part. Output value can be used in the maximum level. This is the tool with high grinding force that is electrodeposited with Diamond file diamond abrasive grains. This is the abrasive stone made by molding and sintering metal powder Diamond abrasive stone or diamond particles. -
Page 19: Dc Motor Handpiece
6. DC motor handpiece (#510-5144) (1) DC motor handpiece body PHP35 Motor Cord It can be connected to the Power Pack. Carbon Housing Cover The Carbon Brushes are built in. Motor Case The Motor is built in. The collet chuck (6) can be opened or closed by twisting left and right. Set Ring R : To remove (Tip tools can be removed) S : To secure (Tip tools can be secured) -
Page 20: Installation/Connection
6. Installation / Connection 1. Installation of Power Pack The front part of the oscillator can be lifted by raising the Collapsible Stand (A). Please use it if necessary. Please check the following installation conditions in order to install safely. The front face should be seen and operated. -
Page 21: Connecting The Parts
The power pack can be switched to ON or OFF. (Model No.7116) Variable Foot Controller In addition to turning on / off the rotation, the output value can be adjusted (Model VC90 Gesswein by stepping on. #510-3306) This Variable Foot Controller cannot be used for the ultrasonic function. -
Page 22: In Case Of Using The Cooling Air
4. In case of using cooling air By inflowing cooling air into the transducer, the transducer body and tools are air-cooled and can be used for a long time. (1) Caution for cooling air Use a dry (oilless) air compressor that outputs dry air that does not contain oil as the air that flows into the transducer. -
Page 23: Cleaning And Detaching The Tools
7. Cleaning and Detaching the Tools 1. Tools required Wrench It is included as standard. Clamp Horn Key It is included as standard. Those that can be used for machinery, including parts cleaners and organic Cleaning Agent solvents and can remove oil. (such as our Mold Cleaner 816-2951) Waste cloth Low-Lint Paper that has less dust and can wipe off dirt is the best choice. -
Page 24: Cleaning Method
(2) Cleaning method Spray a cleaning agent (parts cleaner, etc.) on the part to be cleaned, or let it soak into Waste cloth (Low-Lint Paper) to clean it. Clean the parts marked in red-color on each part intensively. Connecting part Rub it to wipe off any dirt. -
Page 25: Attaching / Detaching The Tools To / From Corn
3. Attaching / detaching tools to / from the cone Pay attention to the tightening torque of the tools when installing. If it is not installed correctly, it may cause abnormal heat generation or abnormal vibration, which may cause a malfunction. -
Page 26: How To Attach Tool Extractor
(2) How to attach Tool Extractor When using the Tool Extractor (optional item), fix it to the workbench with the following No.1 or No.2 method. If the workbench itself can be drilled, fasten it with screws (A). Fix it to the workbench using two clamp tools (B). (3) Detachment method using Tool Extractor Hook the cone on Tool Extractor. -
Page 27: Attaching And Detaching The Clamped Tools
4. Attaching and detaching the clamped tools Flat-shaped ceramic stone is taken as an example, but a round-shaped ceramic stone and a tool clamp for a round-shaped type can also be attached in the same way. Attach the clamped tool and fixing screw to the tool clamp. Tighten the fixing screw with a Clamp horn key to firmly fix the clamped tool. -
Page 28: Replacement Of The Parts For Dc Motor Handpiece
6. Replacement of the parts for DC motor handpiece (1) How to replace the Collet chuck To replace the Collet chuck (B), turn the Head (C) to remove it. Fix the tip of the Collet chuck (B) to the hole of the Chuck wrench (G), insert the Chuck joint wrench Close (H) into the + -shaped groove of the resin joint at... -
Page 29: Operating Procedures
8. Operating procedures 1. Basic operation (Common to Ultrasonic/DC motor handpiece) Power Pack starts when the POWER SWITCH (1) is turned on. When the OUTPUT button (2) is turned on, oscillation or rotation is turned on and the button lights up in yellow-green. -
Page 30: Operation Button
3. Operation button MENU Press and hold to move to MENU or return to the MENU. This button can be switched to Ultrasonic mode or DC motor mode in SWITCH-OVER LCD Window. FUNCTION 1 The item (A) displayed on the Window can be selected. FUNCTION 2 The item (A) displayed on the Window can be selected. -
Page 31: Ultrasonic Mode
9. Ultrasonic mode 1. Window description ULTRASONIC mark The ultrasonic wave pattern blinks while oscillation is in progress. The bar graph increases or decreases according to the output setting SET (SET) value (8). When the CLAMP mode is ON, the bar graph increases or decreases up to the LIMIT (11). -
Page 32: Characteristics Of Ultrasonic Vibration And Tools
2. Characteristics of Ultrasonic Vibrations and Tool When the customer is to install and use the tools other than the genuine parts that are prepared by the customer, the customer is requested to understand the characteristics of ultrasonic vibrations, give sufficient consideration to prevent heat generation, ignition and flying away of broken fragments of tool, etc. -
Page 33: Clamp Mode
3. CLAMP mode CLAMP mode can be switched over by pressing the "CLAMP HARD/SOFT" button. When using a tool clamp as shown on the right, be sure to turn on the CLAMP mode. "CLAMP" is displayed at the top of the screen, and a word of "LIMIT" is added to "SET". FILING (Drive) mode (A) is also switched. -
Page 34: Touch Function
5. TOUCH function In TOUCH function, the oscillation is automatically turned on only when the tip tool touches the work material and a load is detected. As the oscillation can be controlled without using hands or foot switch, it is effective for inserting into narrow and small areas, preventing accidental polishing work when pulling out, and precision polishing work with both hands. -
Page 35: Fine Function
7. FINE function The output value settings can be normally adjusted in increments of 5. Using the Fine Function allows you to further set the output to the exact whole number you require. FINE OFF FINE ON 5..10..15..20.. 1..2..3..4..5.. -
Page 36: Dc Motor Mode
10. DC motor mode 1. Window description During the DC motor handpiece using, the ROTATION mark ROTATION mark rotates. The bar graph increases or decreases according to the output SET (SET) setting value (8). The actual output value is displayed by increasing or decreasing OUT (OUTPUT) the bar graph. -
Page 37: Forward / Reverse
2. Forward / Reverse When the ROTATION is OFF, the Rotation direction can be switched. FORWARD (FWD) REVERSE (REV) 3. Variable Foot Controller When using with the optional variable foot controller (510-3306, sold separately), in order to prevent over-rotation by stepping on the variable foot controller excessively, the currently set "output setting value (A)" is the upper limit when stepping on. -
Page 38: Auto Cruise
4. Auto cruise While using the optional variable foot controller, the rotation speed can be constantly kept without having to keep stepping on the variable foot controller (510-3306, sold separately). While the rotation is turned on with the variable foot controller, press “OUTPUT” button. “C”... -
Page 39: Menu
11. MENU 1. Operating procedures (1) Window display and Operation part CURSOR Displayed items can be selected. In conjunction with the operation button (B), the items that can be performed OPERATION with the operation item (A) are displayed. DIAL Use the DIAL when changing the values. (2) List of operation items EXIT Exit the Menu. -
Page 40: Drive Mode
2. US DRIVE MODE US DRIVE MODE means FILING (Drive) mode. FILING (Drive) mode can be checked and the settings can be changed. This setting is linked to the FILING (Drive) mode (p.29) setting. The connected transducer number is displayed. TRANSDUCER type It is not possible to check or change the settings of a transducer type that is not connected. -
Page 41: Lcd Control
4. LCD CONTROL The backlight and contrast of the LCD Window (Liquid Crystal Display) can be adjusted The DIAL can be adjusted in 0 to 99 steps. BACK LIGHT The backlight is the brightness of the entire Window (screen) The DIAL can be adjusted in 0 to 99 steps. CONTRAST This is the contrast between the brightness of the text and the background. -
Page 42: Version
6. VERSION Version number of Power Pack is displayed. Model The model number of the oscillator is displayed. S/N (Serial Number) The serial number is displayed. H/W (Hardware) Hardware version number is displayed. F/W (Firmware) Firmware version number is displayed. 7. -
Page 43: Reset Settings
8. Reset settings The settings and the mode selection of the Power Pack is restored to the factory default. Press and hold the "MENU" button while the company logo mark is displayed at startup. When the PARAMETER RESET window is displayed, select it with the "FUNCTION" button. -
Page 44: Error And Message
12. Error and Message 1. Error If the Power Pack determines that it cannot operate normally, it will stop and display a warning to prevent failure. CHECK CHECK Error Window appears with the error code and error details. Error Window can be closed with the "ENTER" button. Check the relevant part and cope with the cause of the error. -
Page 45: Error Code
13. Error code If the Error code is displayed on the LCD Window, check the content of the error and take corrective action for the cause of the error. To recover from the error, turn off the power and restart. Code Message Contents... -
Page 46: Troubleshooting
14. Troubleshooting When the equipment does not operate normally, take actions according to the items shown below. If the action taken does not rectify the problem, contact the distributor or directly to ARGOFILE. 1. Check first Cause What to do Unclean parts or tools Parts not cleaned See “7. - Page 47 Situation Cause What to do Contamination at joint part of tool Clean the joint part (p.19) Improper attachment of tools Attach the tools properly (p.21) Excessively small output value setup Increase the output value. Mode is set to CLAMP Mode. Check the CLAMP mode setting (In case of integrated tools) (p.32)
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Page 48: Power Pack Temperature Rise Protection
(1) Power Pack temperature rise protection 50℃ OVER When the work is continued in the highly-loaded condition (A), the temperature of FETs in the Power Pack drive circuit rises. The temperature sensor issues a warning sound The OUTPUT button (B) blinks and the output cannot be increased. -
Page 49: Maintenance Of Power Pack
15. Maintenance of Power Pack 1. Replacement of Fuse Pinch the claw of the Fuse box (A) on the Power cord receptacle on the back of the Power Pack and pull it out. Replace the two Fuses stored in the fuse box. Insert the Fuse box firmly as far as it will go. -
Page 50: Product Warranty
16. Product Warranty Items that must be kept in mind regarding the product warranty and use 1. The warranty period of the Power Pack and the Ultrasonic and DC motor handpieces shall be one year from the date of shipment. If a failure or damage is incurred within the warranty period under the normal operating condition (the condition conforming to the Operating Instructions), we will replace or repair the Power Pack and the Ultrasonic and DC motor handpieces free of charge. - Page 51 The visiting guidance to the field regarding the maintenance method, detection of failed part, etc. of the product shall be charged. 5. The period for repair or inspection usually requires two weeks to one month after we receive the order. If the repair cannot be done within the period due to the location or the degree of damage, the period may be subject to discussion.
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