Related Manuals for CleanLogix BLX-1000-GEN2
Summary of Contents for CleanLogix BLX-1000-GEN2
- Page 1 USER MANUAL MODEL: BLX-1000-GEN2 Full Walkthrough Boot Scrubber English (Original Instructions) Updated: 02/11/21 BLX-1000S Sole Only BLX-1000V Vertical BLX-1000R Regular...
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Page 2: Table Of Contents
6. Always follow plant and OSHA guidelines about the use of equipment. 7. Disconnect power before servicing equipment. 8. Always follow safety precautions and obey warning labels. Failure to do so could result in injury or death. BLX-1000-GEN2 User Manual Page 2 of 29 Updated: 02/11/21... -
Page 3: System Requirements
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Overview System Requirements Water Supply The BLX-1000-GEN2 is a full size walkthrough footwear scrubbing unit built to accommodate 1-2 users at a time • Flow: 1:670 GPM (6.32 l/m) minimum* with the ability to put through 20-25 user per minute. -
Page 4: Specifications
11.1 lbs. 5.0 kg Chlorinated Alkaline or Alkaline based Organic Soils foaming cleaner Mineral Buildup Acid based foaming cleaner NOTE: Chemistry used must be compatible with materials of construction (listed above). BLX-1000-GEN2 User Manual Page 4 of 29 Updated: 02/11/21... -
Page 5: Installation
USER MANUAL: BLX-1000-GEN2 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation NOTE: For fixed installations, area in front of electrical panel must have at least 36" of clearance. BLX-1000-GEN2 User Manual Page 5 of 29 Updated: 02/11/21... -
Page 6: Physical Set-Up
4. Connect unit to electrical supply. Fig. 6.2: Level and stabilize unit using level against end cap of tub BLX-1000-GEN2 User Manual Page 6 of 29 Updated: 02/11/21... -
Page 7: Plumbing Connections
Fig. 7.1: Water and Venturi Injector (solution) inlets (located above water inlet) using 1/4" clear PVC tubing (included) [Figure 7.2]. Capillary Additional Tube Metering Tips Fig. 7.2: Metering Tips and Capillary Tube BLX-1000-GEN2 User Manual Page 7 of 29 Updated: 02/11/21... -
Page 8: Motor Speed Adjustment
5. Adjust the Hz. on the variable frequency drive to the desired brush speed. The minimum frequency is 15 Hz and the maximum is 60 Hz Clean Logix recommends 70 RPM/48 Hz. BLX-1000-GEN2 User Manual Page 8 of 29 Updated: 02/11/21... -
Page 9: Operation
Shut Down • Press the red E-STOP button on the control box. • Disconnect power and follow lockout-tagout procedures as necessary. Fig. 9.2: Grate triggering Prox Switch, shown on BLX-1000S BLX-1000-GEN2 User Manual Page 9 of 29 Updated: 02/11/21... -
Page 10: Opening Grate
(over 120°F) to clean brushes. CAUTION: Use of high pressure (above 400 PSI) is not recommended on sensitive areas such as electrical components, motors, or gearboxes. Fig. 10.3: Brush removal process, shown on BLX-1000S BLX-1000-GEN2 User Manual Page 10 of 29 Updated: 02/11/21... - Page 11 7. The tub can be washed by conventional means. NOTE: It is NOT recommended to use hot water (over 120°F) to clean brushes. Fig. 11.3: Removing soles brushes (2 of 2) BLX-1000-GEN2 User Manual Page 11 of 29 Updated: 02/11/21...
- Page 12 5. Slide each spring up to remove them from the tub [Figure 12.3]. Fig. 12.2 Balancer Weldment removal procedure 6. Springs and Balancer Weldment can be washed individually in a COP tank or wash machine. Fig. 12.3: Spring removal procedure BLX-1000-GEN2 User Manual Page 12 of 29 Updated: 02/11/21...
- Page 13 70 x 20 x 60 ÷ 1750 = 48 Hz DANGER: TIME DELAY SET-POINT Do not open control box during wash down or cleaning. Only authorized personnel should open the control box. Fig. 13.1: Current Sensor Settings Identification BLX-1000-GEN2 User Manual Page 13 of 29 Updated: 02/11/21...
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Page 14: Advanced Configuration
Function: R (Off Delay) • Time Range: 1 sec. TIME RANGE Schneider Electric Magnecraft ADJUSTMENT RANGE • Function: S (Off Delay) FUNCTION • Time Range: 1 sec. Fig. 14.2: Schneider Magnecraft Setting Identification BLX-1000-GEN2 User Manual Page 14 of 29 Updated: 02/11/21... - Page 15 Bearings should be replaced approximately every 5 • Inspect sensors for damage. years for 8 hr./day service. • Inspect moving parts for damage or wear. Quarterly: • Inspect structure for cracked welds or bent components. BLX-1000-GEN2 User Manual Page 15 of 29 Updated: 02/11/21...
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Page 16: Troubleshooting
0.2GPM @ 10psi (0.28GPM @ 20 psi) • Ensure the suction filter is not clogged, kinked or obstructed in any way that would restrict flow. BLX-1000-GEN2 User Manual Page 16 of 29 Updated: 02/11/21... - Page 17 1. Turn the set point adjusting screw clockwise ½ turn NOTE: Clean Logix recommends Leviton's GFI to raise the set point and re-test. protection device [# GFRBF-W] for circumstances where the facility's original GFCI plug is not applicable. BLX-1000-GEN2 User Manual Page 17 of 29 Updated: 02/11/21...
- Page 18 USER MANUAL: BLX-1000-GEN2 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix A - Parts Callout (BLX-1000R-GEN2 : Regular) BLX-1000-GEN2 User Manual Page 18 of 29 Updated: 02/11/21...
- Page 19 M1850 WELDMENT STRAINER M1851 BLX-1000 GEN2 PIPE NIPPLE VENTURI INJECTOR SUCTION WEIGHT CERAMIC P1946 M1852 BLX-1000 GEN2 MOTOR COVER FOR 1/4" TUBE NOTE: For brush replacement orders reference Part # BLX-1000R-CBS BLX-1000-GEN2 User Manual Page 19 of 29 Updated: 02/11/21...
- Page 20 USER MANUAL: BLX-1000-GEN2 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix A - Parts Callout (BLX-1000S-GEN2 : Sole) BLX-1000-GEN2 User Manual Page 20 of 29 Updated: 02/11/21...
- Page 21 STRAINER M1850 WELDMENT VENTURI INJECTOR SUCTION WEIGHT CERAMIC P1946 M1851 BLX-1000 GEN2 PIPE NIPPLE FOR 1/4" TUBE M1852 BLX-1000 GEN2 MOTOR COVER NOTE: For brush replacement orders reference Part # BLX-1000S-CBS BLX-1000-GEN2 User Manual Page 21 of 29 Updated: 02/11/21...
- Page 22 USER MANUAL: BLX-1000-GEN2 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix A - Parts Callout (BLX-1000V-GEN2 : Vertical) BLX-1000-GEN2 User Manual Page 22 of 29 Updated: 02/11/21...
- Page 23 VENTURI INJECTOR SUCTION WEIGHT CERAMIC FOR P1946 M1795 BLX FORMED STEP 24 INCH 1/4" TUBE NOTE: For brush replacement orders reference Part # BLX-1000V3-CBS for 3", BLX-1000V6-CBS for 6", or BLX-1000V9-CBS for 9" BLX-1000-GEN2 User Manual Page 23 of 29 Updated: 02/11/21...
- Page 24 USER MANUAL: BLX-1000-GEN2 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix A - Parts Callout (M1843 : 230V, 1PH) BLX-1000-GEN2 User Manual Page 24 of 29 Updated: 02/11/21...
- Page 25 RELAY, TIMER, MULTIFUNCTION 24VDC P1363 CORD GRIP NUT 3/4 NPT NYLON SWITCH, CURRENT SENSING WITH TIME DELAY, P1940 1-175A ADJUSTABLE, FIXED CORE, NC P1530 TUBING, 304SS, .625 X .12 X.385 - CUT TO 1-1/2" BLX-1000-GEN2 User Manual Page 25 of 29 Updated: 02/11/21...
- Page 26 USER MANUAL: BLX-1000-GEN2 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix A - Parts Callout (M1844 : 480V, 3PH) BLX-1000-GEN2 User Manual Page 26 of 29 Updated: 02/11/21...
- Page 27 SWITCH, CURRENT SENSING WITH TIME DELAY, P1940 1-175A ADJUSTABLE, FIXED CORE, NC P1530 TUBING, 304SS, .625 X .12 X.385 - CUT TO 1-1/2" WIRE SJOOW 12AWG 4 CONDUCTOR BLACK (0.650 P1585 OD) 600V 02726.41T.01 BLX-1000-GEN2 User Manual Page 27 of 29 Updated: 02/11/21...
- Page 28 USER MANUAL: BLX-1000-GEN2 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix B - Electrical Schematic (230V, 1PH) BLX-1000-GEN2 User Manual Page 28 of 29 Updated: 02/11/21...
- Page 29 USER MANUAL: BLX-1000-GEN2 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix B - Electrical Schematic (480V, 3PH) BLX-1000-GEN2 User Manual Page 29 of 29 Updated: 02/11/21...
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