Johnson Controls ANSUL CD05A-1 Assembly Manual
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Johnson Controls ANSUL CD05A-1 Assembly Manual

Johnson Controls ANSUL CD05A-1 Assembly Manual

For alternate manufacturing location - fhc
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APPROVED ANSUL
FOR ALTERNATE MANUFACTURING
LOCATION - FHC
ASSEMBLY MANUAL
|
One Stanton Street
Marinette, WI 54143-2542, USA
© 2019 Johnson Controls. All rights reserved. All specifications and other information shown were
current as of document revision date and are subject to change without notice.
ASSEMBLY MANUAL
®
|
|
+1-715-735-7411
www.ansul.com
|
Form No. F-2018124-01
000769

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Summary of Contents for Johnson Controls ANSUL CD05A-1

  • Page 1 000769 One Stanton Street Marinette, WI 54143-2542, USA +1-715-735-7411 www.ansul.com © 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. Form No. F-2018124-01...
  • Page 3 It is the user’s responsibility to determine whether there have been any such updates or amendments. Neither Johnson Controls nor any of its directors, officers, employees, or agents shall be liable in contract, tort, or in any other manner...
  • Page 4 EXPLANATION OF SAFETY ALERTS Approved ANSUL Assembly Manual for ® REV. 01 2019-MAY-29 Alternate Manufacturing Location - FHC (Form No. F-2018124) DANGER Indicates a hazardous situation in which a person will experi- ence serious personal injury or death if the situation is not avoided.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Approved ANSUL Assembly Manual for ® 2019-MAY-29 REV. 01 PAGE TOC-1 Alternate Manufacturing Location - FHC (Form No. F-2018124) SECTION PAGE SECTION PAGE SENTRY CARBON DIOXIDE 1-1 – 1-8 APPENDIX 1 – CARBON DIOXIDE 3-1 – 3-4 HAND PORTABLE EXTINGUISHER EXTINGUISHER About this Section...
  • Page 6 TABLE OF CONTENTS Approved ANSUL Assembly Manual for ® PAGE TOC-2 REV. 01 2019-MAY-29 Alternate Manufacturing Location - FHC (Form No. F-2018124) NOTES:...

  • Page 7: Hand Portable Extinguisher

    SECTION 1 – SENTRY CARBON DIOXIDE Approved ANSUL Assembly Manual for ® HAND PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 1-1 (Form No. F-2018124) ABOUT THIS SECTION INTRODUCTION This section is a comprehensive guide containing the SENTRY Carbon Dioxide Extinguishers are designed to necessary information for filling, assembling, and handling of protect areas where Class B (flammable liquids and gases)

  • Page 8: Technical Information

    SECTION 1 – SENTRY CARBON DIOXIDE Approved ANSUL Assembly Manual for ® HAND PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 1-2 REV. 01 2019-MAY-29 (Form No. F-2018124) TECHNICAL INFORMATION The assemblies covered in this section reflect SENTRY Carbon Dioxide Hand Portable Extinguishers. Tables 1-1, 1-2, and 1-3 contain technical data pertaining to the final assembly.

  • Page 9: Cross References

    SECTION 1 – SENTRY CARBON DIOXIDE Approved ANSUL Assembly Manual for ® HAND PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 1-3 (Form No. F-2018124) CROSS REFERENCES Fire Hazard Control (FHC) will receive unassembled kits from Marinette, WI facility. Each unassembled kit part number refer- ences the final assembly part number listed in Tables 1-1 and 1-2.
  • Page 10 SECTION 1 – SENTRY CARBON DIOXIDE Approved ANSUL Assembly Manual for ® HAND PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 1-4 REV. 01 2019-MAY-29 (Form No. F-2018124) APPROVED AGENCY MANUFACTURER’S TEST AND and the empty weight of the extinguisher. It must be verified BATCH INSPECTION PROGRAM that all are within the specification as listed in the Approved Agency's follow up procedure, reference data in Table 3-1.
  • Page 11 SECTION 1 – SENTRY CARBON DIOXIDE Approved ANSUL Assembly Manual for ® HAND PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 1-5 (Form No. F-2018124) SENTRY CARBON DIOXIDE EXTINGUISHER ASSEMBLY f. Tighten valve assembly to a maximum of WORK INSTRUCTIONS 37 ft-lb to 44 ft-lb (50 N•m to 59.7 N•m) using assem- bly equipment.
  • Page 12 SECTION 1 – SENTRY CARBON DIOXIDE Approved ANSUL Assembly Manual for ® HAND PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 1-6 REV. 01 2019-MAY-29 (Form No. F-2018124) SENTRY CARBON DIOXIDE ASSEMBLY f. Press extinguisher lever and fill to the proper extin- WORK INSTRUCTIONS (Continued) guisher weight (see Table 1-3).
  • Page 13 SECTION 1 – SENTRY CARBON DIOXIDE Approved ANSUL Assembly Manual for ® HAND PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 1-7 (Form No. F-2018124) SENTRY CARBON DIOXIDE ASSEMBLY 11. Carton Assembly WORK INSTRUCTIONS (Continued) a. Assemble carton by stapling. 8.
  • Page 14 SECTION 1 – SENTRY CARBON DIOXIDE Approved ANSUL Assembly Manual for ® HAND PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 1-8 REV. 01 2019-MAY-29 (Form No. F-2018124) NOTES:...

  • Page 15: Portable Extinguisher

    SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 2-1 (Form No. F-2018124) ABOUT THIS SECTION INTRODUCTION This section is a comprehensive guide containing the RED LINE Cartridge-Operated extinguishers are the premium necessary information for filling, assembling, and handling firefighting extinguishers preferred by safety directors of Approved Agency manufacturer’s test program for...

  • Page 16: Technical Information

    SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 2-2 REV. 01 2019-MAY-29 (Form No. F-2018124) TECHNICAL INFORMATION The assemblies covered in this section reflect RED LINE Cartridge-Operated Extinguishers. Tables: 2-1, 2-2, and 2-3 contain technical data pertaining to the final assembly.
  • Page 17 SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 2-3 (Form No. F-2018124) TECHNICAL INFORMATION (Continued) TABLE 2-2: TECHNICAL DATA FOR RED LINE CARTRIDGE-OPERATED EXTINGUISHERS CONTAINING FORAY DRY CHEMICAL AGENT Model I-A-10-G-1...

  • Page 18: Cross References

    SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 2-4 REV. 01 2019-MAY-29 (Form No. F-2018124) CROSS REFERENCES FHC will receive unassembled kits from Marinette, WI facility. Each unassembled kit part number references the final assembly part number listed in Tables 2-1, 2-2, and 2-3.
  • Page 19 SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 2-5 (Form No. F-2018124) APPROVED AGENCY MANUFACTURER’S TEST AND the difference of the full weight and the empty weight of BATCH INSPECTION PROGRAM the extinguisher.
  • Page 20 SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 2-6 REV. 01 2019-MAY-29 (Form No. F-2018124) RED LINE EXTINGUISHER ASSEMBLY d. Place tool/handle on shell lug. WORK INSTRUCTIONS e. Line up holes. Note: For part drawings associated with assembly and verification, see Approved Agency's file for applicable drawings.
  • Page 21 SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 2-7 (Form No. F-2018124) RED LINE EXTINGUISHER ASSEMBLY c. Screw receiver on tube, threading on 2 turns. WORK INSTRUCTIONS (Continued) Apply Lubricant to Gas Tube a.
  • Page 22 SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 2-8 REV. 01 2019-MAY-29 (Form No. F-2018124) RED LINE EXTINGUISHER ASSEMBLY d. Adhere front, operating plate, same height require- WORK INSTRUCTIONS (Continued) ments as rear plate.
  • Page 23 SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 2-9 (Form No. F-2018124) RED LINE EXTINGUISHER ASSEMBLY WORK e. Place shell onto fill station. Lower silo head. Zero the INSTRUCTIONS (Continued) filling scale.
  • Page 24 SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 2-10 REV. 01 2019-MAY-29 (Form No. F-2018124) RED LINE EXTINGUISHER ASSEMBLY WORK INSTRUCTIONS (Continued) b. Pull indicator stem into down position. 8.
  • Page 25 SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 2-11 (Form No. F-2018124) RED LINE EXTINGUISHER ASSEMBLY WORK INSTRUCTIONS (Continued) d. Place nozzle in guard holster. 10.
  • Page 26 SECTION 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® PORTABLE EXTINGUISHER Alternate Manufacturing Location - FHC PAGE 2-12 REV. 01 2019-MAY-29 (Form No. F-2018124) R ED LINE EXTINGUISHER ASSEMBLY 15. Final Inspection WORK INSTRUCTIONS (Continued) a. Verify that: 1.

  • Page 27: Appendix 1 - Carbon Dioxide Extinguisher Engineering Considerations

    SECTION 3 – APPENDIX 1 – CARBON DIOXIDE Approved ANSUL Assembly Manual for ® EXTINGUISHER ENGINEERING CONSIDERATIONS Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 3-1 (Form No. F-2018124) CARBON DIOXIDE EXTINGUISHER ENGINEERING CONSIDERATIONS (Not for Agency Field Representative’s Use, Reference UL File EX2199) Discharge Hose Assembly Test No testing required, discharge hose assemblies are...

  • Page 28: Carbon Dioxide Extinguisher

    SECTION 3 – APPENDIX 1 – CARBON DIOXIDE Approved ANSUL Assembly Manual for ® EXTINGUISHER ENGINEERING CONSIDERATIONS Alternate Manufacturing Location - FHC PAGE 3-2 REV. 01 2019-MAY-29 (Form No. F-2018124)
  • Page 29 SECTION 4 – APPENDIX 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® EXTINGUISHER ENGINEERING CONSIDERATIONS Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 4-1 (Form No. F-2018124) RED LINE CARTRIDGE-OPERATED EXTINGUISHER ENGINEERING CONSIDERATIONS (Not for Agency Field Representative’s Use, Reference UL File EX1216) The Dry Chemical flow rate of these extinguishers, charged with their rated capacity and operated for the specified...

  • Page 30: Red Line Cartridge-Operated Extinguisher

    SECTION 4 – APPENDIX 2 – RED LINE CARTRIDGE-OPERATED Approved ANSUL Assembly Manual for ® EXTINGUISHER ENGINEERING CONSIDERATIONS Alternate Manufacturing Location - FHC PAGE 4-2 REV. 01 2019-MAY-29 (Form No. F-2018124)

  • Page 31: Blueprint Report - Condensed Version For

    SECTION 5 – APPENDIX 3 – FM CRITICAL DOCUMENT LIST (CDL) Approved ANSUL Assembly Manual for ® FOR RED LINE CARTRIDGE-OPERATED EXTINGUISHERS Alternate Manufacturing Location - FHC 2019-MAY-29 REV. 01 PAGE 5-1 (Form No. F-2018124) BLUEPRINT REPORT - CONDENSED VERSION FOR FHC ONLY Tyco Fire Products LP (WI) (1000000900) FM CDL - Specific for FHC (REDA) Alternate Manufacturing Site Original Project ID 3027640...
  • Page 32 SECTION 5 – APPENDIX 3 – FM CRITICAL DOCUMENT LIST (CDL) Approved ANSUL Assembly Manual for ® FOR RED LINE CARTRIDGE-OPERATED EXTINGUISHERS Alternate Manufacturing Location - FHC PAGE 5-2 REV. 01 2019-MAY-29 (Form No. F-2018124) BLUEPRINT REPORT - CONDENSED VERSION FOR FHC ONLY (Continued) Tyco Fire Products LP (WI) (1000000900) FM CDL - Specific for FHC (REDA) Alternate Manufacturing Site Original Project ID 3026495...

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