Related Manuals for Intec SG2H Series
Summary of Contents for Intec SG2H Series
- Page 1 Operation Manual and Assembly Instructions Segment Conveyor SG Series SG2H, SG2L, SG3H, SG3L...
- Page 2 Version 2.0 Translation of the original operating instructions Status 01-2014 The copyright for this operation manual is held solely by INTEC – Automationsprodukte für Industrietechnik GmbH Werner-von-Siemens-Str. 11 D – 93128 Regenstauf or by its legal successor. It is prohibited to duplicate this operation manual or to pass it on to any third parties, in whole or in part, without written permission.
- Page 3 Index General Page 1.1 – 1.5 1.1 ___ Description _____________________________________ 1.1 1.2 ___ Manufacturer & service ____________________________ 1.1 1.3 ___ Use ___________________________________________ 1.2 1.3.1 __ Use within the intended fields of application ___________ 1.2 1.3.2 __ Improper use ___________________________________ 1.3 1.4 ___ Technical data___________________________________ 1.4 1.5 ___ Dimensions _____________________________________ 1.5 1.6 ___ Noise level _____________________________________ 1.5...
- Page 4 1.1 Description Segment conveyor SG Series: SG2H, SG2L, SG3H, SG3L 1.2 Manufacturer & service INTEC-Automationsprodukte für Industrietechnik GMBH Werner-von-Siemens-Str. 11 D-93128 Regenstauf Phone: +49 (0) 94 02 / 93 29 - 0 Fax: +49 (0) 94 02 / 93 29 - 33 E-Mail: info@intec-ger.de...
- Page 5 Any other use or any use in excess thereof shall be considered not in accordance with the intended use. INTEC Automationsprodukte für Industrietechnik GmbH shall not be held liable for damages caused by that. - Segment conveyor-page 1.2...
- Page 6 General 1.3.2 Improper use Improper use, which can cause risks for the segment conveyor, the operator and third parties, is among others: Use of the segment conveyor contrary to its intended use (chapter 1.3.1), especially with respect Loading of the segment conveyor with product parts shaped differently than intended for the segment conveyor.
- Page 7 General 1.4 Technical data Control voltage: 24 V DC Rated current: min. 1 A Connection to power supply: 25-pin SUB-D bush Infeed cable cross section: 25 x 0.14 mm² Output/cycle: Varies by product part and segment conveyor Service pressure: 6 bar Compressed air supply: Quality: dried, filtered and unoiled...
- Page 8 General 1.5 Dimensions Segment conveyor SG 2 and SG 3 Filling Aricle number volume approx. 1.0 SG2H and SG2L litre approx. 2,0 SG3H and SG3L litre All data in the tables in chapter 1.5 "Dimensions" are stated in mm. 1.6 Noise level Measuring process: in-process measurement Measuring instrument: DIN IEC 651...
- Page 9 Safety 2.1 Marking of instructions in the operating manual Signal words contained in the operating instructions: The following warnings specify a certain level of hazard: This signal word specifies a hazard involving a high level of DANGER risk which, if not avoided, will result in death or severe injury.
- Page 10 Safety 2.3 Safety information Our segment conveyors are built according to state-of-the-art technology and accepted safety regulations. This operating manual contains basic information ensuring failure-free and safe operation. Thus, it must absolutely be read by the responsible personnel/carrier and always be available at the site of operation of the segment conveyor.
- Page 11 Safety 2.3 Safety information (continued) >> WARNING Lifting segment: The stroke movement of the lifting segment causes risk of injury and products parts being thrown out of the conveyor. If the parts container is not equipped with a cover hood by the manufacturer, then the segment conveyor carrier must provide an appropriate cover of hazardous locations.
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Page 12: Main Components
Main components 3.1 Basic Construction 1 Parts container with lifting unit 2 Basic frame with protective cover 3 Output rail 4 Separator (optional) 5 Deflector (optional, without image) The basic construction only refers to the base configuration. You can find the exact configuration of your ordered segment conveyor in the enclosed spare parts list. - Page 13 The segment conveyor is exclusively used for feeding, sorting and separating of specific product parts. The INTEC segment conveyor is based on a parts container with lifting segment, which executed controlled raising and lowering movements. When raised, the lifting element picks several product parts in the correct position up.
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Page 14: Transport & Assembly
Transport & assembly 4.1 Transport information The segment conveyor is packed and transported in a crate. No force may be applied to output rail or separator during transport of the segment conveyor. The segment conveyor centre is the centre of gravity. The crate should be transported using a solid transport trolley. - Page 15 Transport & assembly 4.4 Assembly, electrical and pneumatic connection The delivered segment conveyor is completely assembled and must only be integrated into the control mechanism of an existing system. Furthermore, electrical power supply must be ensured. Installation of the segment conveyor using the vibration dampers is sufficient. However, we recommend a fixed installation.
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Page 16: Operation
Operation 5.1 Safety information WARNING Observe the safety instructions set out in chapter 2 “Safety” of this manual. Define the responsibilities of the commissioning staff, and authorize them to refuse the execution of unsafe instructions issued by third parties. Only work on this segment conveyor, if you were briefed regarding handling with respect to your function. - Page 17 Operation 5.2 Commissioning Verify correct installation according to chapter 4 “Transport & assembly”. The segment conveyor is not equipped with a control unit and must be controlled by the main machine, into which the belt hopper is integrated. Verification of the lifting segment: The basic position of the segment conveyor is on top.
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Page 18: Maintenance & Setting
Maintenance & setting 6.1 Wear and spare parts Defective machine parts should be replaced as soon as possible. Please use the spare parts list enclosed in the attachment to identify required spare and wear parts. WARNING Only original parts or parts with equivalent quality maybe used for parts replacement. 6.2 Inspection As needed: Cleaning of the sliding surfaces of the segment conveyor with a cloth and, if needed, an... - Page 19 Maintenance & setting 6.3 Cleaning instruction WARNING Prior to cleaning, the segment conveyor must be electrically and pneumatically isolated. 6.3.1 Clean parts container Carefully remove screws by hand from the parts container. Remove coarse dirt using a vacuum cleaner. Remove wax and other wear from the parts container using a cloth and some solvent. CAUTION Do not remove screws using a magnet! Do not bend rejection springs!
- Page 20 Maintenance & setting 6.3.2 Lifting segment cleaning CAUTION Do not bend rejection springs! a) Remove wax and other wear from the lifting segment using a cloth and some b) Carefully clean segment gap. solvent. - Segment conveyor-page 6.3...
- Page 21 Maintenance & setting 6.3.3 Sorting channel cleaning CAUTION Do not bend rejection springs! b) Remove contaminations within the a) Remove contaminations from the segment gap within the sorting channel sorting channel using a Q-tip and some solvent. using a Q-tip and some solvent. - Segment conveyor-page 6.4...
- Page 22 Maintenance & setting 6.3.4 Output rail cleaning CAUTION Do not bend hold-down clamps or upstream separator! Do not damage optical fibres and sensor system! a) Remove contaminations from the slide surfaces of the output rail and the output rail gap using a Q-tip and some solvent.
- Page 23 Maintenance & setting 6.3.5 Separator cleaning CAUTION Do not bend hold-down clamps or upstream separator! Do not damage optical fibres and sensor system! a) Remove contaminations from the slide b) Remove contaminations from the axial surfaces of the upstream separator using separator using a Q-tip and some a Q-tip and some solvent.
- Page 24 Declaration of Incorporation according to EC directive for machines (2006/42/EC, annex II 1. B The manufacturer, INTEC-Automationsprodukte für Industrietechnik GMBH Werner-von-Siemens-Str. 11 D-93128 Regenstauf Phone: +49 (0) 94 02 / 93 29 - 0 Fax: +49 (0) 94 02 / 93 29 - 33 E-Mail: info@intec-ger.de...
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