Tokheim OPTimum IQ 6000 Technical Manual
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Tokheim OPTimum IQ 6000 Technical Manual

Tokheim OPTimum IQ 6000 Technical Manual

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OPTimum IQ 6000
Component
Technical Manual
Document Ref 907186-001
Rev - 1
06/2004

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Summary of Contents for Tokheim OPTimum IQ 6000

  • Page 1 OPTimum IQ 6000 Component Technical Manual Document Ref 907186-001 Rev - 1 06/2004...
  • Page 2 Tokheim shall not be liable for damage to the product, nor for personal or third party injury, caused by incorrect use of the product or by attempts to maintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representatives.
  • Page 3 Component Technical Manual OPTimum IQ 6000 REVISION RECORD Date Revision Page Issue Reason 03/06/2004 Original Issue Document Ref 907186-001 Rev 1...
  • Page 4 OPTimum IQ 6000 Component Technical Manual This page is intentionally blank Document Ref 907186-001 Rev 1...

  • Page 5: Table Of Contents

    Technical Component Manual OPTimum IQ 6000 CONTENTS INTRODUCTION ......................1-2 How to Use this Manual ..................1-2 Product Scope ...................... 1-2 Authorised Technicians ..................1-2 Contact Information ..................... 1-2 Health & Safety ....................1-3 1.5.1 Safety Checklist ................... 1-3 1.5.2 Duties of the Employees ..............
  • Page 6 OPTimum IQ 6000 Technical Component Manual PARTS LIST / 4.11 OPT-IQ Printer Assembly ................. 4-23 4.12 OPT-IQ Lock Assembly ..................4-25 4.13 OPT-IQ Raincover Assembly ................4-27 4.14 OPT-IQ VGA Backlight Assembly ..............4-29 Document Ref 907186-001 Rev 1...
  • Page 7 Component Technical Manual OPTimum IQ 6000 CONTENTS INTRODUCTION ......................1-2 How to Use this Manual ..................1-2 Product Scope ..................... 1-2 Authorised Technicians ..................1-2 Contact Information .................... 1-2 Health & Safety ....................1-3 1.5.1 Safety Checklist .................. 1-3 1.5.2 Duties of the Employees..............

  • Page 8: Introduction

    A FULLY QUALIFIED TECHNICIAN. Contact Information For information relating to the contents of this manual please contact: - Technical Author Tokheim UK Ltd. Dundee, Scotland For technical assistance please contact the appropriate service division listed on the back cover of this manual.

  • Page 9: Health & Safety

    Component Technical Manual OPTimum IQ 6000 Health & Safety 1.5.1 SAFETY CHECKLIST • It is obligatory that this checklist be fully complied with during all work at the petrol station, particularly construction or repair work. • It is the duty of the contractor to ensure that all workers employed by him obey each and all of the relevant laws, directives and other regulations.

  • Page 10: Hazards

    OPTimum IQ 6000 Component Technical Manual 3) Where dangerous activities are carried out by several persons, the need for a permanent faultless communication between them in order to avoid dangerous events shall require the appointing of one person in order to carry out overall supervision.
  • Page 11 Component Technical Manual OPTimum IQ 6000 SIGN MEANING POSITION Do not use mobile Visible from both phones sides of dispenser Naked flames and Visible from both smoking forbidden sides of dispenser Do not spill fuel on the Visible from both...

  • Page 12: Personal Protective Equipment (Ppe)

    Long hair and ties can get caught in moving parts. Hair must be suitably covered. Standards & Certificates Tokheim OPTimum and BNA standalone units are constructed in conformity with the requirements of all the applicable European Directives (Machinery 98/37/EC; EMC 89/ 336/EEC;...

  • Page 13: Nomenclature

    Component Technical Manual OPTimum IQ 6000 The production and end test is controlled through the Quality Assurance systems within the Tokheim Manufacturing Centres. Nomenclature The various abbreviations used in thie manual are described as follows:- Dispenser Integrated Terminal Outdoor Payment Terminal Credit Card Terminal Bank Note &...
  • Page 14 OPTimum IQ 6000 Component Technical Manual This page is intentionally blank Page 1-8 Document Ref 907186-001 Rev 1...
  • Page 15 Component Technical Manual OPTimum IQ 6000 CONTENTS PRODUCT INFORMATION ..................2-2 System Description ..................... 2-2 Key Characteristics ..................... 2-3 Main Components ....................2-3 2.3.1 Receipt Printer ..................2-3 2.3.2 Display & Touch Sensor ..............2-4 2.3.3 Manual Card Reader ................2-4 2.3.4...

  • Page 16: Product Information

    Component Technical Manual PRODUCT INFORMATION System Description The OPTimum IQ 6000 product range is designed to provide pay-at-the-pump facilities with a country specific user interface. The OPTimum IQ range includes dispenser- integrated payment terminals and stand-alone island payment terminals for banknote and/ or credit card payment.

  • Page 17: Key Characteristics

    • High speed thermal ticket printer with automatic cutter and “drop down” ticket bin • Manual readers for magnetic stripe cards and/or chip cards • Tokheim Crypto 100 or other security PIN-pads (refer to section 2.3.5) • VGA color LCD screen with vandal proof touch sensor •...

  • Page 18: Display & Touch Sensor

    >500,000 passes 2.3.4 BANKNOTE ACCEPTOR (BNA) For security reasons, Tokheim does not manufacture a dispenser-integrated Bank Note Acceptor. The Bank Note Acceptor is manufactured as a stand-alone island terminal with the cash unit located in a specially reinforced compartment which is not accessible from the installation/service area.

  • Page 19: Pin-Pad Configurations

    Component Technical Manual OPTimum IQ 6000 • Anti-magnetic or IC card inlet • Average acceptance rate of 98% • Service life approximately 1 million notes 2.3.5 PIN-PAD CONFIGURATIONS The OPTimum IQ range components vary by country and in accordance with local and/or national requirements.

  • Page 20: Optimum Iq Dimensions

    OPTimum IQ 6000 Component Technical Manual OPTimum IQ Dimensions 2.4.1 OPTIMUM IQ ISLAND TERMINAL DIMENSIONS 2.4.2 OPTIMUM IQ ISLAND TERMINAL FOOTPRINT Page 2-6 Document Ref 907186-001 Rev 1...

  • Page 21: Optimum Iq Bna Dimensions

    Component Technical Manual OPTimum IQ 6000 2.4.3 OPTIMUM IQ BNA DIMENSIONS 2.4.4 OPTIMUM IQ BNA FOOTPRINT Page 2-7 Document Ref 907186-001 Rev 1...

  • Page 22: Optimum Iq Retrofit Dimensions

    OPTimum IQ 6000 Component Technical Manual 2.4.5 OPTIMUM IQ RETROFIT DIMENSIONS Page 2-8 Document Ref 907186-001 Rev 1...

  • Page 23: Opt Iq Wiring Diagrams

    Issue A OPT IQ Wiring Diagrams 2.5.1 WIRING OVERVIEW OPT IQ 6000 BIM 2010 Optional Amplifier 905661 Side 2 Memory SO-DIMM 128MB 904707-001or 256MB 904707-002 Harddisk 2.5" 905089 + Vibr. Isol.CR1-300 905137-001 Or Compact Flash 256mb 904706-001 or 512mb 9044706-002 Side 1 Side 2 Optional...

  • Page 24: Wiring Overview Opt Iq 6000 Spin

    2.5.2 WIRING OVERVIEW OPT IQ 6000 SPIN Optional Amplifier 905561 Side 2 Memory SO-DIMM 128MB 904707-001or 256MB 904707-002 Harddisk 2.5" 905089 + Vibr. Isol.CR1-300 905137-001 Or Compact Flash 256mb 904706-001 or 512mb 9044706-002 Side 1 Side 2 Optional Alarm switch 903402 Central earth point Manual chip-cardreader...

  • Page 25: Wiring Overview Opt Iq 6000 Crypto

    Issue A 2.5.3 WIRING OVERVIEW OPT IQ 6000 CRYPTO Optional Amplifier 905661 Side 2 Memory SO-DIMM 128MB 904707-001or 256MB 904707-002 Harddisk 2.5" 905089 + Vibr. Isol.CR1-300 905137-001 Or Compact Flash 256mb 904706-001 or 512mb 9044706-002 Side 1 Side 2 Optional Alarm switch 903402...
  • Page 26 OPTimum IQ 6000 Component Technical Manual This page is intentionally blank Page 2-12 Document Ref 907186-001 Rev 1...
  • Page 27 Component Technical Manual OPTimum IQ 6000 CONTENTS INSTALLATION OF THE OPT IQ BNA ..............3-2 Ground Frame Installation Procedure ..............3-2 Lifting and Placement Procedure ................ 3-3 Page 3-1 Document Ref 907186-001 Rev 1...

  • Page 28: Installation Of The Opt Iq Bna

    OPTimum IQ 6000 Component Technical Manual INSTALLATION OF THE OPT IQ BNA This section describes the two procedures to be followed for the safe installation of the BNA IQ terminal: • Procedure for installation of the ground frame in the concrete floor (refer to section 3.1) •...

  • Page 29: Lifting And Placement Procedure

    Component Technical Manual OPTimum IQ 6000 Lifting and Placement Procedure Refer to Figure 5 for the outer dimensions of the IQ BNA terminal. 1) The complete drawer must be removed prior to lifting the BNA terminal. 2) The terminal must be lifted with the door open (see Figure 4).
  • Page 30 OPTimum IQ 6000 Component Technical Manual Fig 5 - OPT IQ BNA Dimensions Page 3-4 Document Ref 907186-001 Rev 1...
  • Page 31 Component Technical Manual OPTimum IQ 6000 Page 4-1 Document Ref 907186-001 Rev 1...

  • Page 33: Parts List

    Issue A PARTS LIST OPT-IQ BIM 2010 with Keypad Assembly Item No Description Désignation Français Part No Comments Screw SCH M4x10 M4 x 10 VIS CS / CLS 900007-001 Screw SCH M4x8 M4 x 8 VIS CS / CLS 900007-003 Nut Hex Prev Torque M4 Ecrou Autobloquant M4 900012-004...

  • Page 35: Opt-Iq Spin With Keypad Assembly

    Issue A OPT-IQ SPIN with Keypad Assembly Item No Description Désignation Français Part No Comments Screw SCH M4x10 M4 x 10 VIS CS / CLS 900007-001 Screw SCH M4x8 M4 x 8 VIS CS / CLS 900007-003 Nut Hex Prev Torque M4 Ecrou Autobloquant M4 900012-004 Nut Hex Self Lock M4...

  • Page 37: Opt-Iq Sbc Spin With Keypad Assembly

    Issue A OPT-IQ SBC SPIN with Keypad Assembly Item No Description Désignation Français Part No Comments Screw SCH M4x8 M4 x 8 VIS CS / CLS 900007-003 Nut Hex Prev Torque M3 Ecrou Autobloquant M3 900012-001 Screw CRRCH M3x6 Vis CBLZ M3x6 900052-002 Wire clip on base max 19.1 Fixation cable max 19.1...

  • Page 39: Opt-Iq Crypto 100 Assembly

    Issue A OPT-IQ CRYPTO 100 Assembly Item No Description Désignation Français Part No Comments Screw SCH M4x10 M4 x 10 VIS CS / CLS 900007-001 Screw SCH M4x8 M4 x 8 VIS CS / CLS 900007-003 Nut Hex Prev Torque M4 Ecrou Autobloquant M4 900012-004 Nut Hex Self Lock M4...

  • Page 41: Opt-Iq Crypto 200 Assembly

    Issue A OPT-IQ CRYPTO 200 Assembly Item No Description Désignation Français Part No Comments Screw SCH M4x8 M4 x 8 VIS CS / CLS 900007-003 Nut Hex Prev Torque M4 Ecrou Autobloquant M4 900012-004 Nut Hex Self Lock M4 Ecrou serpress M4 x 3 900013-001 OPT 4x4 pinpad plain bush OPT 4x4 clavier plaine buisson...

  • Page 43: Opt-Iq Sbc Assembly

    Issue A OPT-IQ SBC Assembly Item No Description Désignation Français Part No Comments Nut Hex Prev Torque M3 Ecrou Autobloquant M3 900012-001 Screw CRRCH M3x6 Vis CBLZ M3x6 900052-002 Wire clip on base max 19.1 Fixation cable max 19.1 900058-001 Spacer Thr Hex FF M3x12 Entretoise Hex FF M3x12 900711-016...

  • Page 45: Opt Drawer Without Keypad Assembly

    Issue A OPT Drawer without Keypad Assembly Item No Description Désignation Français Part No Comments Screw SCH M4x8 M4 x 8 VIS CS / CLS 900007-003 Nut Hex Prev Torque M4 Ecrou Autobloquant M4 900012-004 Nut Hex Self Lock M4 Ecrou serpress M4 x 3 900013-001 OPT IQ sm-fascia weldassy...

  • Page 47: Opt-Iq Support Assembly

    Issue A OPT-IQ Support Assembly Item No Description Désignation Français Part No Comments Drawer Rail Tiroir Raille 5566000086A Drawer Rail Tiroir Raille 5566000086B Drawer Rail Tiroir Raille 5566000086C Drawer Rail Tiroir Raille 5566000086D Nut Hex Prev Torque M4 Ecrou Autobloquant M4 900012-004 Nut Hex Self Lock M6 Ecrou autobloquant Flange M6 x...

  • Page 49: Opt-Iq Capacitive Touch Screen Assembly

    Issue A OPT-IQ Capacitive Touch Screen Assembly Item No Description Désignation Français Part No Comments Sharp VGA screen Sharp VGA screen 5586000558 OPT-IQ touchscreen seal OPT-IQ touchscreen seal 905584 OPT-IQ vga backlight assy OPT-IQ vga backlight assy 905585 Refer to Page 3-28 Touchscreen 6.4"...

  • Page 51: Opt-Iq Drawer Alarm Assembly

    Issue A 4.10 OPT-IQ Drawer Alarm Assembly Item No Description Désignation Français Part No Comments Plain Washer D2=3XD1 M3 Rondelle D2=3XD1 M3 5511000144 Screw SCH M3x12 Vis CS M3x12 900007-010 Washer Serr Lock Ext M3 Rondelle a Dents DEC M3 900009-006 Nut Hex M3 Ecrou H M3...
  • Page 53 Issue A 4.11 OPT-IQ Printer Assembly Item No Description Désignation Français Part No Comments Slotted Cheese Head Screw M3x10 Vis a tete cylindrique fendue M3x10 5511000123 Screw SCH M3x8 M3 x 8 vis t.cylindr. fendue 900007-008 Screw SCH M3x6 Vis CS M3x6 900007-017 Screw Slotted Cheese Head M3x4 Vis CS M3x4...
  • Page 55 Issue A 4.12 OPT-IQ Lock Assembly Item No Description Désignation Français Part No Comments Screw SCH M4x8 Vis CS M4x8 900007-003 Washer Pl d2=3xdl M5 Rondelle Pl d2=3xdl M5 900008-008 Washer Pl M3 Rondelle Pl M3 900008-010 Washer Serr Lock Ext M4 Rondelle a Dents DEC M4 900009-001 Nut Hex Prev Torque M3...
  • Page 57 Issue A 4.13 OPT-IQ Raincover Assembly Item No Description Désignation Français Part No Comments Plain washer D2=3XD1 M3 Rondelle Pl D2=3XD1 M3 5511000144 Magstrip 85mm Magstrip 85mm 5566000113-85 Screw SCH M3x8 Vis CS M3x8 900007-008 Washer Serr Lock Ext M6 Rondelle a Dents DEC M6 900009-004 Nut Hex M6...
  • Page 59 Issue A 4.14 OPT-IQ VGA Backlight Assembly Item No Description Désignation Français Part No Comments VGA Inverter TDK CXA 0214 VGA Inverter TDK CXA 0214 5586000555 Screw SCH M3x8 Vis CS M3x8 900007-008 Washer Serr Lock Ext M3 Rondelle a Dents DEC M3 900009-006 Spacer 3.1x6x4 Entretoise Cyl 3.1x6x4...
  • Page 60 This page is intentionally blank Page 4-30 Document Ref 907186-001 Rev 1...
  • Page 61 Component Technical Manual OPTimum IQ 6000 This page is intentionally blank Document Ref 907186-001 Rev 1...
  • Page 62 " +49 (0) 89 189 533 99 ! +41 (0)26 460 51 11 # service@muenchen.tokheim.com " +41 (0)26 460 51 12 As Tokheim regularly improves its prod- # user@givisiez.tokheim.com ucts to ever better respond to evolving market and regulatory requirements, it...

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