Tokheim QUANTIUM 410 Installation Manual
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Tokheim QUANTIUM 410 Installation Manual

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Quantium 410
Installation Manual
Document Ref 909342-001
Rev - 11
05/2015

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Summary of Contents for Tokheim QUANTIUM 410

  • Page 1 Quantium 410 Installation Manual Document Ref 909342-001 Rev - 11 05/2015...

  • Page 2: Document Ref

    Tokheim shall not be liable for damage to the product, nor for personal or third party injury, caused by incorrect use of the product or by attempts to maintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representatives.
  • Page 3 Quantium 410 Installation Manual Revision Record REVISION RECORD Date Revision Page Reason 31/08/2006 Original Issue 20/09/2007 Front cover New photo 20/09/2007 Main Contents revised 20/09/2007 1-1,1-7,1-8 New infor added for X conditions; certificate no updated 20/09/2007 Section 4 Contents revised 20/09/2007 Section 4.3.1 removed...
  • Page 4 Revision Record Quantium 410 Installation Manual Date Revision Chapter Reason 28/02/2011 2.1.1 Update to the Standard model graphic to reflext latest changes.Addition of the TQC-VGA Mediahead Configuration Update to the Standard model graphic to reflext latest changes.Addition of the TQC-VGA Mediahead dimension...

  • Page 5: Table Of Contents

    Quantium 410 Installation Manual Contents CONTENTS INTRODUCTION ......................1-2 How To Use This Manual ..................1-2 Product Scope ...................... 1-2 Authorised Technicians ..................1-3 Contact Information ..................... 1-3 Health & Safety ....................1-3 1.5.1 Safety Checklist ................... 1-3 1.5.2 Duties of the Employees ..............1-3 1.5.3...
  • Page 6 Contents Quantium 410 Installation Manual PACKAGING & HANDLING ................... 4-2 Shipping Documentation ..................4-2 Packaging ......................4-2 4.2.1 Unpacking .................... 4-2 Inventory Inspection ..................... 4-2 Weights ......................... 4-3 Handling ....................... 4-3 Access to the Hydraulic Area ................4-4 Access the Junction Box Connections ..............4-4 Access to the Calculator Head ................
  • Page 7 Quantium 410 Installation Manual Introduction CONTENTS INTRODUCTION ......................1-2 How To Use This Manual ..................1-2 Product Scope ......................1-2 Authorised Technicians ..................1-3 Contact Information ....................1-3 Health & Safety ....................1-3 1.5.1 Safety Checklist ...................1-3 1.5.2 Duties of the Employees ..............1-3 1.5.3 Hazards ....................1-4 1.5.4...

  • Page 8: Introduction

    The equipment and models covered by the contents of this manual are: - The Quantium 410 range of fuel dispensers, with the exception of the LPG version. For information on Quantium LPG dispensers refer to the relevant LPG manual as provided by Tokheim.

  • Page 9: Authorised Technicians

    Quantium 410 Installation Manual Introduction Authorised Technicians Only qualified technicians familiar with the contents of this manual should carry out the procedures contained herein. WARNING: ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT IN SERIOUS INJURY OR LOSS OF LIFE.

  • Page 10: Hazards

    Introduction Quantium 410 Installation Manual • It is an employee’s duty to follow all company directives regarding the prevention of accidents, unless such directives can be proved to be unfounded. • Employees should not follow any instructions that go against safety standards.

  • Page 11: Warning Signs

    Quantium 410 Installation Manual Introduction At unattended service stations, every end-user should be able to read the User Instructions. They should be visible on a notice board or integrated into the DIT and should be sufficiently well lit so that they can be read at night.

  • Page 12: Personal Protective Equipment (Ppe)

    Introduction Quantium 410 Installation Manual 1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE) PROTECTIVE CLOTHING The following clothing should be worn at all times during installation and maintenance procedures:- • Protective helmet. • Protective shoes (conductive). • Protective gloves and/or protective hand cream.

  • Page 13: Dispenser Marking For The Atex Directive

    Notified Body. No modification to the dispenser may be performed without express permission from Tokheim and must always use original components or Tokheim retrofit kits. Failure to comply with the above will invalidate product conformance with the relevant European Directives and Tokheim will no longer accept product liability.

  • Page 14: Special Conditions For Safe Use

    MID Dispensers From mid 2007, Tokheim dispensers may be shipped from European factories in accordance with the Metrological Instruments Directive (MID). Such dispensers are calibrated and the relevant seals stamped in the factory so that the dispensers are fit for trade immediately upon installation without the need for a local Weights and Measures inspector to put them into use.
  • Page 15 Quantium 410 Installation Manual Site Preparation CONTENTS SITE PREPARATION ....................2-2 General ......................... 2-2 2.1.1 Zoning Diagrams ................. 2-2 Basic Model Schematics ..................2-5 2.2.1 Standard Speed Models ............... 2-5 2.2.2 Multi Product with High Speed Diesel Models ........2-8 2.2.3...

  • Page 16: Site Preparation

    Site Preparation Quantium 410 Installation Manual SITE PREPARATION General Tokheim dispensers must only be installed on a level island or forecourt surface. The ground plan will depend on the model ordered. See drawings in Section 3. 2.1.1 ZONING DIAGRAMS The classification of vapour barriers are indicated in the following diagrams. The zone classifications shown are always the highest applicable to that location within the dispenser.
  • Page 17 Quantium 410 Installation Manual Site Preparation Q410 DISPENSER - TQC-VGA MEDIA HEAD CONFIGURATION Zone 1 Non-hazardous zone Zone 2 Zone 1 Zone Zone Zone 1 TQC-VGA Mediahead Zone Zone Zone Zone Zone Zone 2389 Zone 1 1250 Note:- On this drawing all zone 2 areas are external of the dispenser.
  • Page 18 Site Preparation Quantium 410 Installation Manual Q410 LC DISPENSER - STANDARD CONFIGURATION Zone 1 Non-hazardous zone Zone 2 2389 Zone Zone Zone 1 Zone Zone 1265 Zone 1 Zone Zone 1250 Note:- On this drawing all zone 2 areas are external of the dispenser.

  • Page 19: Basic Model Schematics

    Quantium 410 Installation Manual Site Preparation Basic Model Schematics EPZ (TQP-RS) PAS (TQP-HS) Solenoid Valve Pump Pump TQM Meter Satellite pipe connection Note : The following schematics are for information purposes only and do not represent the actual positions of the components.
  • Page 20 Site Preparation Quantium 410 Installation Manual Model 2-4 Prod 2 Prod 1 A side (right) B side (left) Prod 2 Prod 1 Model 3-3 Blind Side A side (right) B side (left) Prod 1 Prod 3 Prod 2 In case of non-preset with EPZ, the valves are not needed.
  • Page 21 Quantium 410 Installation Manual Site Preparation Model 4-4 Blind Side A side (right) Prod 1 Prod 4 Prod 2 Prod 3 B side (left) In case of non-preset with EPZ, the valves are not needed. The valve is needed for Preset or in any case of submerged pump.

  • Page 22: Multi Product With High Speed Diesel Models

    Site Preparation Quantium 410 Installation Manual 2.2.2 MULTI PRODUCT WITH HIGH SPEED DIESEL MODELS Model HS 1-2 Prod 1 Diesel A side (right) B side (left) Prod 1 Diesel In case of non-preset with PAS, the valves are not needed.

  • Page 23: Multi Product With Very High Speed Diesel Models

    Quantium 410 Installation Manual Site Preparation Model HS 4-8 A side (right) Diesel Prod 1 Prod 3 Prod 2 Prod 4 Prod 4 Prod 2 Prod 3 Prod 1 Diesel B side (left) : Option exists to interchange products 1 & 2 (“High speed in first coloumn”) 2.2.3...
  • Page 24 Site Preparation Quantium 410 Installation Manual Model VHS 1-2 Prod 2 Diesel A side (right) Diesel B side (left) Prod 1 In case of non-preset with PAS, the valves are not needed. The valve is needed for Preset or in any case of submerged pumps.

  • Page 25: Master & Satellite Models

    Quantium 410 Installation Manual Site Preparation 2.2.4 MASTER & SATELLITE MODELS Model VHSM 1-1 A Side (Right) Satellite Feed Diesel with Prod 1 continuous filling button A side (right) Blind Side B side (left) Model VHSM 1-1 B Side (Left)
  • Page 26 Site Preparation Quantium 410 Installation Manual Model VHSM 1-2 Satellite Feed A side (right) Diesel with Prod 2 continuous filling button Satellite Feed with continuous Prod 1 B side (left) filling button Diesel Model SAT - Side A (Right) With...

  • Page 27: Hydraulic Connections

    Quantium 410 Installation Manual Site Preparation Hydraulic Connections The Installer is responsible for supplying the riser pipe to the heights given in this section and all pipework and connections below the dispenser. For new installations, the riser pipes will be positioned directly below the filter box (where fitted), accessible from side B of the dispenser (see section 5.2 for the identification of side...
  • Page 28 Site Preparation Quantium 410 Installation Manual Direct Connection with Adaptor Flange option (Submerged) Optional gasket (906960) & Female 1.5" adaptor flange (901320-002) 1.5" pipe with male thread (BSP) Direct Connection with Nefit Adaptor option Nefit Adaptor (optional) min - 200 max Plain 1.5"...

  • Page 29: Flexible Connection (Suction Only)

    Quantium 410 Installation Manual Site Preparation Direct connection with Nefit Adaptor & Tokheim Shear Valve option Nefit Adaptor (optional) Pipe 903583 (optional) Tokheim Shear Valve 901108 (optional) 2.3.2 FLEXIBLE CONNECTION (SUCTION ONLY) Recommended Riser Heights 1.5" male 1.5" female thread on flexi thread on flexi 2"...
  • Page 30 Site Preparation Quantium 410 Installation Manual Filterbox with Special KPG & Brugg Connections Flexwell Installation Kit (901928) with 1.5" female coupling Flexwell Installation Kit (940480) with 2" female coupling 116.5 BRUGG Filterbox with Flexible Coupling to 1.5” O-Ring Compression Flange Flexible Coupling to 1.5"...
  • Page 31 Quantium 410 Installation Manual Site Preparation Filterbox with Flexible Coupling to 1.5” Female Thread Rc 1.5" Flexible Coupling to 1.5" Female Thread EPZ Internal Filter & Flexible Coupling M6 (2x) Flexi kit 906637 available containing:- Flexible tube 380mm x 1.5", Flange,O-ring &...

  • Page 32: Master To Satellite Connection

    Site Preparation Quantium 410 Installation Manual 2.3.3 MASTER TO SATELLITE CONNECTION Connection Flange Level Ø12 2.3.4 SATELLITE CONNECTION Connection Flange Level Ø12 Page 2-18 Document Ref 909342-001 Rev 11...

  • Page 33: Vapour Recovery Connections

    Quantium 410 Installation Manual Site Preparation 2.3.5 VAPOUR RECOVERY CONNECTIONS Standard VR Connection For M6 screw Connection Flange Level VR Connection with OPW Shear Valve (Option) 900015-022 M10x45 Bolt Flange on Dispenser 901596 Insulation Sleeve 900758-003 VR Flexi Gasket 901859 Flange 1"...
  • Page 34 Site Preparation Quantium 410 Installation Manual VR Connection with Risbridger Shear Valve (UK & EIRE) Kit Clamp fixed to Driptray ground frame height Risbridger Shear Valve 906069 Underside of dispenser Weak point level with top of ground frame Clamp fixed to 97.5...
  • Page 35 • Arrester must be manufactured from materials suitable for use with ethanol and bio-ethanol blended fuels Tokheim offer two kits for use with Quantium dispensers to fullfil these requirements, both kits using the inline deflagration flame arrester certified for use with Gas Group IIB1 thus suitable for all percentage ethanol blends. The kit must be installed in close proximity to the underside of the dispenser in accordance with the drawings in this section.
  • Page 36 Site Preparation Quantium 410 Installation Manual VR Connection with Shear Point & Flame Arrester for Ethanol Kit 1 - Tokheim Part No 943143-001 M10x45 Bolt 900015-022 Insulation Sleeve 900758-003 901596 Flange on Dispenser VR Flexi Gasket 901859 Flange 1" 78mm...

  • Page 37: Electrical Connections

    Quantium 410 Installation Manual Site Preparation VR Connection with Risbridger Shear Valve & Flame Arrester for Ethanol Kit 2 - Tokheim Part No 943143-002 900015-022 M10x45 Bolt Flange on Dispenser 901596 Insulation Sleeve 900758-003 VR Flexi Gasket 901859 Flange 1" 78mm...

  • Page 38: Submerged Connections

    Site Preparation Quantium 410 Installation Manual Submerged Connections Submerged Connection only (with Filterbox, without Flexible coupling) Submerged Connection with Shear Valve (Filterbox only) NEFIT NUT Pipe 951639 Driptray height Island Level Shear Valve 901108 G1.5" Page 2-24 Document Ref 909342-001 Rev 11...
  • Page 39 Quantium 410 Installation Manual Drawings CONTENTS DRAWINGS ........................3-2 Dispenser Dimensions..................3-2 3.1.1 Standard Head (To August 2011) ............3-2 3.1.2 TQC -VGA Media Head (From September 2011) ......3-3 3.1.3 Q410 LC - Standard Head ..............3-4 GroundFrames ...................... 3-5 3.2.1...

  • Page 40: Drawings

    Drawings Quantium 410 Installation Manual DRAWINGS Dispenser Dimensions. 3.1.1 STANDARD HEAD (TO AUGUST 2011) =380= 1250 Page 3-2 Document Ref 909342-001 Rev 11...

  • Page 41: Tqc -Vga Media Head (From September 2011)

    Quantium 410 Installation Manual Drawings 3.1.2 TQC -VGA MEDIA HEAD (FROM SEPTEMBER 2011) =489= =380= 1250 Page 3-3 Document Ref 909342-001 Rev 11...

  • Page 42: Q410 Lc - Standard Head

    Drawings Quantium 410 Installation Manual 3.1.3 Q410 LC - STANDARD HEAD Page 3-4 Document Ref 909342-001 Rev 11...

  • Page 43: Groundframes

    Quantium 410 Installation Manual Drawings GroundFrames 3.2.1 RETROFIT GROUNDFRAME 907448-001 Retrofit 1004 1260 Hole group 1: Retrofit Ground plan 3.2.2 DIRECT CONNECTION GROUNDFRAME 907448-002 Direct Connection 1004 1260 Hole group 2: Direct Connection Ground plan Page 3-5 Document Ref 909342-001 Rev 11...

  • Page 44: Groundframe Part Numbers

    Drawings Quantium 410 Installation Manual 3.2.3 GROUNDFRAME PART NUMBERS M ODEL CONFIGURATION GROUND FRAM E PART NUM BER COM M ENTS All Models Suction 907448-002 Without transversal bracket All Models Submerged 907448-002 With transversal bracket to block rigid pipe All Models...

  • Page 45: Single Product

    Quantium 410 Installation Manual Drawings 3.3.2 SINGLE PRODUCT (MODELS 1-2, HS 1-1, HS 1-2, HS 1-4, VHS 1-1, VHS 1-2) Side A (Right) MODEL HS 1-1 SIDE A (RIGHT) MODEL VHS 1-1 SIDE A (RIGHT) Side B (Left) Side A (Right)

  • Page 46: Two Product

    Drawings Quantium 410 Installation Manual 3.3.3 TWO PRODUCT (MODELS 2-2, 2-4, HS 2-2, HS 2-4, VHS 2-4) Side A (Right) MODEL 2-2 SIDE A (RIGHT) MODEL HS 2-2 SIDE A (RIGHT) Side B (Left) Side A (Right) MODEL 2-2 SIDE B (LEFT)

  • Page 47: Three Product

    Quantium 410 Installation Manual Drawings 3.3.4 THREE PRODUCT (MODELS 3-3, 3-6, HS 3-3, HS 3-6) Side A (Right) MODEL 3-3 SIDE A (RIGHT) MODEL HS 3-3 SIDE A (RIGHT) Side B (Left) Side A (Right) MODEL 3-3 SIDE B (LEFT)

  • Page 48: Four Product

    Drawings Quantium 410 Installation Manual 3.3.5 FOUR PRODUCT (MODELS 4-4, 4-8, HS 4-4, HS 4-8) Side A (Right) MODEL 4-4 SIDE A (RIGHT) MODEL HS 4-4 SIDE A (RIGHT) Side B (Left) Side A (Right) MODEL 4-4 SIDE B (LEFT)

  • Page 49: Master

    Quantium 410 Installation Manual Drawings 3.3.6 MASTER (MODELS HSM 1-1, VHSM 1-1, VHSM 1-2) TO SAT Side A (Right) MODEL HSM 1-1 SIDE A (RIGHT) MODEL VHSM 1-1 SIDE A (RIGHT) Side B (Left) Side A (Right) MODEL HSM 1-1 SIDE B (LEFT)

  • Page 50: Satellite

    Drawings Quantium 410 Installation Manual 3.3.7 SATELLITE Side A (Right) Side B (Left) Side A (Right) MODEL SAT SIDE B (LEFT) Side B (Left) EL = Electrical Supply SAT = Satellite Inlet Page 3-12 Document Ref 909342-001 Rev 11...
  • Page 51 Quantium 410 Installation Manual Packaging & Handling CONTENTS PACKAGING & HANDLING ................... 4-2 Shipping Documentation ..................4-2 Packaging ......................4-2 4.2.1 Unpacking .................... 4-2 Inventory Inspection ..................... 4-2 Weights ......................... 4-3 Handling ....................... 4-3 Access to the Hydraulic Area ................4-4 Access the Junction Box Connections ..............

  • Page 52: Packaging & Handling

    •Certificate of Conformity The Serial Number on the dispenser should be identical to the Serial Number on the Shipping List, CE sticker and Certificate of Conformity. Please inform Tokheim UK Ltd before unpacking if there are any discrepancies in the notation.

  • Page 53: Weights

    Quantium 410 Installation Manual Packaging & Handling Weights Approximate weight of an 8 hose dispenser : 660kg (maximum configuration). PLEASE NOTE : THE ABOVE WEIGHTS ARE APPROXIMATE AND WILL VARY ACCORDING TO OPTIONS FITTED. Handling The recommended procedure for safe handling of the dispenser is by use of a forklift truck.

  • Page 54: Access To The Hydraulic Area

    Packaging & Handling Quantium 410 Installation Manual Access to the Hydraulic Area The following instructions detail the procedure to be followed for the safe removal of the hydraulic door panel(s). INSTRUCTIONS 1) Locate the keys for the hydraulic door. 2) Place the nozzle(s) on the ground in a safe position.

  • Page 55: Access To The Calculator Head

    Quantium 410 Installation Manual Packaging & Handling Access to the Calculator Head The following instructions detail the procedure to be followed for the safe access to the calculator head. INSTRUCTIONS 1) Locate the keys for the calculator head door. 2) Simultaneously unlock both keylocks on the calculator head...
  • Page 56 Packaging & Handling Quantium 410 Installation Manual 6) Using a 7mm spanner and 7mm nut runner, loosen and remove the nut, screw and two washers to disconnect the nozzle switch from the nozzle panel. 7) Remove the nozzle panel completely and place in a safe position.
  • Page 57 Quantium 410 Installation Manual Installation CONTENTS INSTALLATION ......................5-2 General ......................... 5-2 Identification of Sides ................... 5-2 Lifting ........................5-3 Placement ......................5-3 5.4.1 By Forklift .................... 5-4 5.4.2 Q410 LC By Forklift ................5-5 5.4.3 Leak Plate Sealing ................5-7 5.4.4...

  • Page 58: Installation

    Installation Quantium 410 Installation Manual INSTALLATION General Before the dispenser can be installed, the Safety Instructions as described in Section 1.5 and the Installation Instructions in this section must be carefully read. Follow unpacking instructions in Section 4.2.1. After unwrapping and before installation, the dispensers must be checked for any faults or damage.

  • Page 59: Lifting

    Quantium 410 Installation Manual Installation • Side B of the dispenser has air vent holes in the drip tray at the base of the dispenser. Side B has the inlet connections and junction box, visible once the front panel is removed. With the calculator head opened, side B houses the battery and the programming of the calculator.

  • Page 60: By Forklift

    Installation Quantium 410 Installation Manual 5.4.1 BY FORKLIFT Follow the instructions in section 4.6 to access the dispenser hydraulic area. PREPARE THE DISPENSER FOR LIFTING 1) Use a 19mm spanner or socket to loosen and remove the four bolts (one per corner) securing the dispenser to the pallet/transport profile.

  • Page 61: Q410 Lc By Forklift

    Quantium 410 Installation Manual Installation 5.4.2 Q410 LC BY FORKLIFT Follow the instructions in section 4.6 to access the dispenser hydraulic area. IMPORTANT : Where supplied, the leak plate must be placed in the ground PRIOR to positioning the dispenser. Once placed, the leak plate must be sealed around the edge of the leakplate and screw holes using a suitable sealant.
  • Page 62 Installation Quantium 410 Installation Manual 4) Raise the dispenser and carefully position it over the cradle so that the filter boxes are directly above the fuel supply risers. Lower the dispenser slowly, aligning the mounting holes on the driptray with the mounting holes on the cradle.

  • Page 63: Leak Plate Sealing

    Quantium 410 Installation Manual Installation 5.4.3 LEAK PLATE SEALING To fulfill to ECN13617-1, it is required to apply sealant between leak-plate and island (or alternatively cradle) or between integrated drip-tray and island (or alternatively cradle) as per instruction hereafter. Apply suitable fuel resistant sealant on the surface of the leak-plate/integrated drip-tray, apply suitable fuel resistant sealant around fixing holes on the island as per below sketch - sealant represented by blue line.

  • Page 64: Fixing To Ground

    Quantium 410 Installation Manual 5.4.4 FIXING TO GROUND The following information relates to a typical Tokheim dispenser, unmodified by the user, with no additional advertisement boards, canopies or items added to the dispenser. Any such modifications may affect the stability and have warranty/ liability consequences.

  • Page 65: Earthing

    MICC are used in conjunction with the appropriate termination glands, no supplementary specific earth cable is likely to be required. Where simple PVC covered cables are used, Tokheim recommends an additional earth core is connected to the point provided on the dispenser base frame.

  • Page 66: Hydraulic Connections

    Installation Quantium 410 Installation Manual Hydraulic Connections Connect all hydraulic and electric junctions according to the specifications as described in this section and indicated on the drawings in Section 3. Flow rates achieved are dependent upon the type of submerged pumping system used and other site-specific conditions.

  • Page 67: Pipework - Dispensers With Flexible Connection (Suction Only)

    Quantium 410 Installation Manual Installation 3) Cut the rubber manchet to suit the riser pipe diameter and fit over the pipe to cover the hole in the driptray. 4) Connect the fuel supply pipe to the filter box or optional flange (where fitted).
  • Page 68 Installation Quantium 410 Installation Manual 7) Insert the gasket between the filter box and the flange on the flexible coupling. 8) Fit the flange to the filter box using the two screws provided in the installation kit. Note : Hand tighten only at this point.

  • Page 69: Fitting A Risbridger Check Valve

    Quantium 410 Installation Manual Installation 5.5.4 FITTING A RISBRIDGER CHECK VALVE If a Risbridger Check Valve has to be fitted to a dispenser : • remove the check valve - for pumps with internal filters • remove the foot valve - for pumps with external filters...

  • Page 70: Pipework - Vr

    Installation Quantium 410 Installation Manual 4) When the filter is firmly in place, turn the ball valve to the open position. (Vertical). The procedure is now complete. Note : Ensure that the line is subsequently bled to release any air in the sytem.
  • Page 71 Quantium 410 Installation Manual Installation WARNING : BELOW INSTALLATION PROCEDURE MUST BE STRICTLY FOLLOWED WITH THE NEW SUBMERGED. 1) Ensure that the nefit pipe is fully inserted inside the filter pot. 2) Lower the dispenser until it sits on the groundframe.

  • Page 72: Electrical Connections

    (insertion of cables via glands). The electrical connections are compatible with all European installation practices and typical country specific cable types. The following information is the Tokheim recommended installation, however where differences exist in the standards relating to installation according to country specific legislation, the local/national standards must be employed.
  • Page 73 Quantium 410 Installation Manual Installation Three different sizes of cable gland entries are available from Tokheim for the M2000T Junction Box:- • For cable sizes 6-11mm • For cables sizes 10-13mm • For cable sizes 14-17mm Ensure that the correct gland size is chosen to suit each installation cable. Failure to do so will compromise product safety.
  • Page 74 L1 L1 L1 L2 L2 L2 L3 L3 L3 Note 1 : Motor, Electronics & Lighting Protection Tokheim recommends the use of a 3 P+N Lockable Type 'D' MCB. L4 L5 10 amp for 40/80 MPD dispensers or single product 130 litre/min dispensers.
  • Page 75 Quantium 410 Installation Manual Installation Single Phase Suction TERMINALS INSIDE MAIN JUNCTION BOX Motor Wiring The number of motors varies. Always MOTORS connect to the furthest left terminal i.e. L4 L5 furthest left L1. Jumper sizes and positions vary for different amounts of motors.
  • Page 76 Three Phase Suction Alternative TERMINALS INSIDE MAIN JUNCTION BOX Note 1 : Motor, Electronics & Lighting Protection Tokheim recommends the use of a 3 MOTORS L4 L5 P+N, Lockable Type 'D' MCB. 6 amp for submerged pumps. 10 amp for 40/80 MPD pumps or single product 130l/min pumps.
  • Page 77 Quantium 410 Installation Manual Installation Submerged TERMINALS INSIDE MAIN JUNCTION BOX Motor Wiring The number of motors varies. Always connect to the furthest left terminal i.e. furthest left L1, furthest MOTORS L4 L5 left L2, furthest left L3 etc. Jumper...
  • Page 78 Installation Quantium 410 Installation Manual Master for Satellite Key:- 1 = RN01 SHIELD 1 2 3 4 5 6 7 8 2 = RBU1 3 = VBU 4 = LN01 5 = LBU1 4 5 6 1 2 3 4 5 6 7 8...
  • Page 79 Quantium 410 Installation Manual Installation Satellite 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 TERMINALS INSIDE 1 2 3 4 5 6 7 8 MAIN JUNCTION BOX IN SATELLITE Key:- SHIELD 1 2 3 4 5 6 7 8...
  • Page 80 Installation Quantium 410 Installation Manual Fire & Tilt Detection (in additional Junction Box) TERMINALS INSIDE ADDITIONAL BERNSTEIN JUNCTION BOX Fire Fire Shock/ Detection Detection Tilt 1 - Tilt Detector 1 Detection 2 - Tilt Detector 2 1 2 3 4 5 6 7 8...

  • Page 81: Communications Wiring In Main Junction Box

    Quantium 410 Installation Manual Installation 5.6.2 COMMUNICATIONS WIRING IN MAIN JUNCTION BOX Communications wiring in the main junction box will vary according to the different communication protocols. UP TO FOUR TERMINAL COMMS Post Oct 2006 Pre-Oct 2006 IMPORTANT (up to 4 terminals)
  • Page 82 Installation Quantium 410 Installation Manual METAX 2 core MICC 2 core MICC 2 core 2 core LON cable cable cable screened cable EIGHT TERMINAL COMMS Pre-Oct 2006 (8 terminals) (8 terminals) IMPORTANT 6 7 8 Screen and unused wires must be cut as...

  • Page 83: Special Dispenser Configurations

    Quantium 410 Installation Manual Installation EPSI INTERFACE EPSI INTERFACE X2 = Connection Strip mounted in Junction Box mains. Coding signals on X2 are calculator signals. 8 core screened cable 5.6.3 SPECIAL DISPENSER CONFIGURATIONS With certain combinations of options, additional junction boxes may be required.
  • Page 84 Installation Quantium 410 Installation Manual • Audio option - if the dispenser is fitted with speakers then the audio connections are always housed in Junction Box 1. • Shock Detection option - if the dispenser is fitted with shock detection then the...

  • Page 85: Outdoor Payment Terminals And Vidium Power

    L1 L1 L1 L2 L2 L2 L3 L3 L3 Motor, Electronics & Lighting Protection Tokheim recommends the use of a 3 P+N Lockable Type 'D' MCB. 10 amp for 40/80 MPD dispensers or single L4 L5 product 130 litre/min dispensers.
  • Page 86 Installation Quantium 410 Installation Manual OPT Power Supply 230V connection To OPT power supply Loop wires 1,2,3 and 4 through Ferrite. ( Not for Crypto VGA ) bk15=black 1x1.5mm 5x1.5mm 2 x 230VAC from mains box green/yellow Page 5-30 Document Ref 909342-001 Rev 11...
  • Page 87 Quantium 410 Installation Manual Installation 230V OPT with Fire Detection BU15=Blue 1x1.5mm To OPT power supply BU15-1 blue Capillary Thermostat Loop wires 1,2,3 and 4 through Ferrite. green/yellow 3x1.5mm FIRE DETECTION STANDARD brown blue green/yellow To filter 230Vac for transformer WWC...
  • Page 88 Installation Quantium 410 Installation Manual Vidium Audio Button Vidium Button Vidium Button Side B Side A Terminals 2 x 2 way on option rail Vidium and Payment Fuse F5 6, 3A for Vidium Fuse F4 1, 6A WWC Rail Assy...
  • Page 89 Quantium 410 Installation Manual Installation Vidium, Fire detection, Payment and OPT Lamp OPT Lamp Fuse F5 6,3A for OPT Lamps and Vidium Fuse F4 1,6A WWC Rail Assy 942761 green/yellow W1228 black brown blue green/yellow 230Vac power Vidium 2 x 230VAC...
  • Page 90 Installation Quantium 410 Installation Manual Vidium and Heater Heater Fuse F6 6,3A Heater Fuse F5 6,3A Vidium Fuse F4 1,6A WWC Rail Assy 942760 green/yellow brown blue green/yellow 230Vac power Vidium Side A brown blue green/yellow 230Vac power Vidium Side B...
  • Page 91 Quantium 410 Installation Manual Installation This page is intentionally blank Page 5-35 Document Ref 909342-001 Rev 11...
  • Page 92 Quantium 410 Installation Manual Commissioning CONTENTS COMMISSIONING ...................... 6-2 Testing and programming the Dispenser ............6-2 6.1.1 Programming the Dispenser ............... 6-2 6.1.2 Dispenser Functions ................6-2 6.1.3 Testing the Dispenser ................. 6-3 Calibration of the Dispenser ................6-3 6.2.1 Mechanical Calibration of the Meter ..........

  • Page 93: Commissioning

    Quantium 410 Installation Manual COMMISSIONING The procedures in this section are Tokheim recommended procedures for commissioning the dispenser but differences may exist in the standards relating to commissioning in different countries and local regions, in which case the local and/or national standards must be employed.

  • Page 94: Testing The Dispenser

    • Test the meters are within the legal requirements:- - Lift each nozzle and deliver approximately 20 litres into a Tokheim approved calibrated container until all air and fuel substitute has been expelled through the nozzle and/or air vent pipes.

  • Page 95: Mechanical Calibration Of The Meter

    Commissioning Quantium 410 Installation Manual 6.2.1 MECHANICAL CALIBRATION OF THE METER • Carefully remove the W&M seal on the meter. • Use a TX30 bit to remove the hexalobular screw on the plastic protective cover on the meter. • Use a 10mm spanner to calibrate the piston meter by turning BOTH adjustment screws.

  • Page 96: Electronic Calibration Of The Mpe Pulser

    Quantium 410 Installation Manual Commissioning 6.2.2 ELECTRONIC CALIBRATION OF THE MPE PULSER Refer to separate MPE Pulser Manual for more detailed information. Each MPE pulser is required to be set up and configured independently. IMPORTANT - To perform EC, the EC function must be turned ON and the TC function must be switched OFF.
  • Page 97 Commissioning Quantium 410 Installation Manual TEST FILLING PROCEDURE • Do a test filling at maximum flow rate into a W&M calibrated container. • S top the delivery manually when the exact nominal volume of the can is displayed on the calculator display.

  • Page 98: Temperature Compensation Function

    Quantium 410 Installation Manual Commissioning 6.2.3 TEMPERATURE COMPENSATION FUNCTION Refer to separate MPE Pulser Manual for more detailed information. To set the temperature compensation (TC) function:- Press ON to start configuration. M P E 0 1 . 0 7 D 3 3 F A choice of menus will be displayed.

  • Page 99: Final Checks

    Commissioning Quantium 410 Installation Manual Final Checks • Check that all W&M requirements have been fulfilled. • Where applicable, use the UAK to check the limit of the High Speed Diesel as per W&M regulations. • Where applicable, note the readings on the electronic and mechanical totalisers.
  • Page 100 Quantium 410 Installation Manual Commissioning This page is intentionally blank Page 6-9 Document Ref 909342-001 Rev 11...
  • Page 101 OPT : OUTDOOR PAYMENT TERMINALS SAT : SATELLITE TQC : TOKHEIM QUALITY CALCULATOR TQM : TOKHEIM QUALITY METER TQP-HS : TOKHEIM QUALITY PUMP - HIGH SPEED TQP-RS : TOKHEIM QUALITY PUMP - REGULAR SPEED UAK : USER ACCESS KEYPAD VHS : VERY HIGH SPEED...
  • Page 102 T O K H E I M G R O U P R O U T E D E S O L I E R S W E S T P I T K E R R O I N D U S T R I A L E S T A T E K O P P E N S A U T O M A T I C P A R I S N O R D 2 , B P 2 6 8 - 1 4 5 4 0 G R E N T H E V I L L E...

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