Tokheim shall not be liable for damage to the product, nor for personal or third party injury, caused by incorrect use of the product or by attempts to maintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representatives.
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Quantium 110 & 210 Installation Manual Revision Record REVISION RECORD Date Revision Page Reason 30/06/2010 Original Issue 03/03/2011 Dimension change Remove Q110 dimensions drawing (dims from cladding) Remove Q210 dimensions drawing (dims from cladding) Document Ref 947571-001 Rev 2...
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Revision Record Quantium 110 & 210 Installation Manual This page is intentionally blank Document Ref 947571-001 Rev 2...
The equipment and models covered by the contents of this manual are: - The Quantium 110 & 210 range of fuel dispensers, with the exception of the LPG versions. For information on Quantium LPG dispensers refer to the relevant LPG manual as provided by Tokheim.
Quantium 110 & 210 Installation Manual Introduction Authorised Technicians Only qualified technicians familiar with the contents of this manual should carry out the procedures contained herein. WARNING : ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT IN SERIOUS INJURY OR LOSS OF LIFE.
Introduction Quantium 110 & 210 Installation Manual • It is an employee’s duty to follow all company directives regarding the prevention of accidents, unless such directives can be proved to be unfounded. • Employees should not follow any instructions that go against safety standards.
Quantium 110 & 210 Installation Manual Introduction At unattended service stations break away couplings must always be used to reduce the danger caused by a motorist driving off with the nozzle still in the tank. 1.5.4 WARNING SIGNS The following warning signs are fitted as standard, on the dispenser, however they may vary according to individual country requirements or customer specifications.
Introduction Quantium 110 & 210 Installation Manual 1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE) PROTECTIVE CLOTHING The following clothing should be worn at all times during installation and maintenance procedures:- • Protective helmet. • Protective shoes (conductive). • Protective gloves and/or protective hand cream.
Notified Body. No modification to the dispenser may be performed without express permission from Tokheim and must always use original components or Tokheim retrofit kits. Failure to comply with the above will invalidate product conformance with the relevant European Directives and Tokheim will no longer accept product liability.
MID Dispensers From mid 2007, Tokheim dispensers may be shipped from European factories in accordance with the Metrological Instruments Directive (MID). Such dispensers are calibrated and the relevant seals stamped in the factory so that the dispensers are fit for trade immediately upon installation without the need for a local Weights and Measures inspector to put them into use.
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Quantium 110 & 210 Installation Manual Site Preparation CONTENTS SITE PREPARATION ....................2-2 General ........................ 2-2 2.1.1 Zoning Diagrams ................2-2 Q110 and Q210 Hose and Pump Configurations ..........2-5 Hydraulic Connections ..................2-7 2.3.1 TQP Connections ................2-7 2.3.2 PAS V3 Connections ................
SITE PREPARATION General Tokheim dispensers must only be installed on a level island or forecourt surface. The ground plan will depend on the model ordered. See drawings in Section 3. Refer to separate LPG Dispenser Manuals for information on LPG dispenser classifications.
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Quantium 110 & 210 Installation Manual Site Preparation Q110 DISPENSER Non-hazardous zone Zone 1 Zone 2 328.5 Calc Head Zone Zone Zone Zone 1471 Hydraulic housing 1080 Zone 1 Zone 1 Island Level Note:- On this drawing all zone 2 areas are external of the dispenser.
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Site Preparation Quantium 110 & 210 Installation Manual Q210 DISPENSER Zone 1 Zone 2 Non-hazardous zone Calc Head 56.5 1570.5 Zone Zone Zone 1 Hydraulic Zone Zone Zone 1 1080 housing Island Level Note:- On this drawing all zone 2 areas are external of the dispenser.
Quantium 110 & 210 Installation Manual Site Preparation Q110 and Q210 Hose and Pump Configurations The diagram below shows the possible functioning positions of the Q110 dispenser. Vapour recovery (default) Suction pipe for PAS V3 Electrical supply Side B Side A...
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Site Preparation Quantium 110 & 210 Installation Manual The diagram below shows the possible functioning positions of the Q210 dispenser. Product pipe 2 with TQP Product pipe 1 with TQP Satellite product 2 Suction pipe for PAS V3 Side B...
Quantium 110 & 210 Installation Manual Site Preparation Hydraulic Connections The suction pipes are accessible from either side of the Dispenser. Different types of hydraulic connection are available depending on the dispenser configuration. Please note : If the inlet riser pipe has a female connection, an adaptor must be used (1.5”...
Site Preparation Quantium 110 & 210 Installation Manual Q210 Dispenser with TQP & Satellite Connection Product 1 Product 2 70 Min - 90 Max 55.5 Suction pipe Ø1.5" (Ø40/49) Dimension shown from the bottom of chassis. Electrical supply Suction pipes 2.3.2...
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Quantium 110 & 210 Installation Manual Site Preparation Q110 & Q210 Dispensers with PAS V3 & Satellite Connection Side A Satellite connection Suction pipe Electrical supply Accessible from Side A Dimensions shown from the bottom of the base PAS V3 Standard Suction & Submerged Hydraulic Connection...
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Site Preparation Quantium 110 & 210 Installation Manual PAS V3 Suction Connection - Flexible Coupling to 1.5” O-Ring Compression Flange Ø50 Flexible coupling to 1.5" O-ring compression flange O-ring seal level Driptray height Island Level PAS V3 Suction Connection - Flexible Coupling to 1.5” Female Thread Rc 1.5"...
Site Preparation 2.3.3 SUBMERGED CONNECTIONS Standard Submerged Connection Ø1.5" End threaded (40/49) Dimensions shown from the bottom of the base Submerged Connection with Nefit Adaptor & Tokheim Shear Valve Filter Level Adapter NEFIT Pipe 903583 Driptray height Island Level Page 2-11...
Site Preparation Quantium 110 & 210 Installation Manual 2.3.4 Q210 SDS CONNECTIONS With Breakaway & Cradle Without Breakaway or Cradle 2.3.5 VAPOUR RECOVERY CONNECTIONS Standard VR Connection Connection flange level For M8 screw Island level Page 2-12 Document Ref 947571-001 Rev 2...
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SPECIAL INFORMATION RELATING TO HIGH BLEND ETHANOL FUELS (HBEF) & VAPOUR RETURN (VR) RETURN LINES Following extensive explosion safety tests with HBEF by PTB, Tokheim recommends all pipework back to the vapour space of the HBEF storage tank should be protected by special flame arresters.
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• Arrester must be manufactured from materials suitable for use with ethanol and bio-ethanol blended fuels Tokheim offer two kits for use with Quantium dispensers to fullfil these requirements, both kits using the inline deflagration flame arrester certified for use with Gas Group IIB1 thus suitable for all percentage ethanol blends. The kit must be installed in close proximity to the underside of the dispenser in accordance with the drawings in this section.
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Quantium 110 & 210 Installation Manual Site Preparation VR Connection with Risbridger Shear Valve & Flame Arrester for Ethanol Kit 2 - Tokheim Part No 943143-002 900015-022 M10x45 Bolt Insulation Sleeve 901596 900758-003 VR Flexi Gasket 901859 Driptray Flange 1" 78mm 901320-001...
Site Preparation Quantium 110 & 210 Installation Manual Electrical Connections The electrical connection to be established between the kiosk and the dispenser exists in different configurations. The mains connection (power from the mains supply panel to the dispenser) and the data connection (link between forecourt controller and calculator) are customer, country and configuration specific.
Drawings Quantium 110 & 210 Installation Manual DRAWINGS Q110 Dispenser 3.1.1 Q110 DISPENSER DIMENSIONS Side A Island level (Base) (Base) (Cladding) (Cladding) Side A is the side where the pulley is (if TQP config). Side B is the side where the air vent outlet is.
Quantium 110 & 210 Installation Manual Drawings 3.1.2 Q110 GROUND PLAN Product pipe only for TQM Electrical supply Vapour recovery or Suction Side B pipe for PAS V3 Side A Bolting holes 40.5 212.6 428.5 465.5 Dimensions shown are from bottom of base.
Quantium 110 & 210 Installation Manual Drawings Q210 Dispenser 3.2.1 Q210 DISPENSER DIMENSIONS 1032 Side A Island level (Base) (Base) (Cladding) (Cladding) NOTES:- Side A is the side where the pulleys are (if TQP config). When facing Side A the pump pulley is on the right hand side (if PASV3 config) When facing Side A, filter brackets are on the right hand side (if submerged config) For option "Display one side only"...
Quantium 110 & 210 Installation Manual Drawings 3.2.3 Q210 RETENTION TRAY ASSEMBLY 903930 3.2.4 Q210 GROUND FIXING Leak plate option Base of the dispenser Washer Pl M10 (900008-014) Apply SILICON sealant all around the leak plate before placing the dispenser.
Drawings Quantium 110 & 210 Installation Manual Q210 SDS Dispenser 3.3.1 Q210 SDS DIMENSIONS Stripped down satellite with breakaway and cradle Side B Cradle Cladding x 250 Stripped down satellite without breakaway or cradle Side B Embedding Plate 365.9 Page 3-8...
Quantium 110 & 210 Installation Manual Drawings 3.3.2 Q210 SDS GROUND PLAN Top view Electrical supply Suction pipe Base of the satellite Dimensions taken from the base Page 3-9 Document Ref 947571-001 Rev 2...
Certificate of Conformity The Serial Number on the dispenser should be identical to the Serial Number on the Shipping List, CE sticker and Certificate of Conformity. Please inform Tokheim UK Ltd before unpacking if there are any discrepancies in the notation.
All products within a package are listed on the Checking List. Follow the procedure on the Checking List to ensure all required components have been delivered then return the completed Checking List to the Quality Dept., Tokheim, Grentheville, France. Dispenser Weights The following weights are approximate and will vary according to options fitted.
Packaging & Handling Quantium 110 & 210 Installation Manual Access the Hydraulic Area The following instructions detail the procedure to be followed for the removal of the hydraulic access panel(s) to allow safe access to the dispenser hydraulics. INSTRUCTIONS 1) Locate the key for the hydraulic access panel.
Quantium 110 & 210 Installation Manual Packaging & Handling Access the Junction Box 4.8.1 BERNSTEIN JUNCTION BOX The following instructions detail the procedure to be followed to allow safe access to the junction box connections. INSTRUCTIONS 1) Follow the instructions given to access the hydraulic area.
Installation Quantium 110 & 210 Installation Manual INSTALLATION General Before the dispenser can be installed, the Safety Instructions as described in Section 1.5 and the Installation Instructions in this section must be carefully read. Follow unpacking instructions in Section 4.2.1.
Equipment could fall and cause Quantium 110 & 210 dispensers can be lifted by forklift severe injury or death. truck under the pallet. Stand clear from the dispenser when lifting and lowering.
Installation Quantium 110 & 210 Installation Manual 5.4.1 BY FORKLIFT 1) Lift the dispenser using a forklift truck under the pallet. Position the dispenser close to the dispenser island. Ensure side A with the inlet connections is correctly positioned - refer to section 5.2 for the identification of side A.
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Quantium 110 & 210 Installation Manual Installation 3) Where supplied, place the leak plate onto fixing studs provided on the island prior to positioning the dispenser ensuring the riser pipes and cables pass through the correct holes in the leak plate.
Quantium 110 & 210 Installation Manual 5.4.2 FIXING TO GROUND The following information relates to a typical Tokheim dispenser, unmodified by the user, with no additional advertisement boards, canopies or items added to the dispenser. Any such modifications may affect the stability and have warranty/liability consequences.
MICC are used in conjunction with the appropriate termination glands, no supplementary specific earth cable is likely to be required. Where simple PVC covered cables are used, Tokheim recommends an additional earth core is connected to the point provided on the dispenser base frame.
Installation Quantium 110 & 210 Installation Manual Hydraulic Connections Connect all hydraulic and electric junctions according to the specifications as described in this section and indicated on the drawings in Section 3. Flow rates achieved are dependent upon the type of submerged pumping system used and other site-specific conditions.
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Quantium 110 & 210 Installation Manual Installation 1) Place the terminal earth clamp over the supply riser pipe and tighten. Add the threaded flange and O-ring OD49. 2) Place the elbow of the flexi pipe through the hole of the flange. Connect to the threaded flange resting on the supply riser pipe using 3 M8x30 screws.
Installation Quantium 110 & 210 Installation Manual 5.5.2 PIPEWORK - SUCTION DISPENSERS WITH EXTERNAL FILTER Connections to the fuel supply pipes and the vapour return lines are accessible from side A of the dispenser (see section 5.2 for identification of sides).
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Quantium 110 & 210 Installation Manual Installation 9) Use a large adjustable spanner to tighten and secure the flexible connection to the fuel supply riser pipe. 10) Using a 15mm spanner or socket, tighten the two screws on the flange.
(insertion of cables via glands). The electrical connections are compatible with all European installation practices and typical country specific cable types. The following information is the Tokheim recommended installation, however where differences exist in the standards relating to installation according to country specific legislation, the local/national standards must be employed.
• One cable per submerged pump control signals (where applicable) ELECTRONICS & LIGHTING PROTECTION Tokheim recommends the use of a 2 pole thermal-magnetic device for protection of the metering pump electronics. A fuse must NOT be used in the neutral conductor. Thermal- magnetic breakers or fuses must be capable of extinguishing a fault current of at least 4000A.
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Installation Quantium 110 & 210 Installation Manual 2) Make the connections according to the correct wiring diagram shown in this section. IMPORTANT :- ENSURE THE CORRECT WIRING DIAGRAM IS FOLLOWED. 3) When complete, ensure that all tools and unused materials are removed, close the calculator door and lock.
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Quantium 110 & 210 Installation Manual Installation WWC - Three Phase Suction LIGHTS CALC** POWER POWER MOTOR POWER * Note 1 with 2 x EPZ : Q200T 2-2 models PE L1 L2 L3 N PE N PE TERMINALS IN models...
Installation Quantium 110 & 210 Installation Manual 5.6.2 JUNCTION BOX WIRING 1) Follow the instructions given in section 4.6 to access the hydraulic area. Locate the relevant Junction Box in the hydraulic area. 2) Remove the four screws on the junction box cover and remove completely.
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Quantium 110 & 210 Installation Manual Installation Junction Box - Three Phase Suction TERMINALS IN CA150 BERNSTEIN JUNCTION BOX * Note 1 10A dispenser circuit breaker for models with 2 x EPZ : 1 2 3 4 5 6 7 8...
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Installation Quantium 110 & 210 Installation Manual Junction Box - Single Phase Suction (SPLIT POWER OPTION) TERMINALS IN CA170 BERNSTEIN * Note 1 JUNCTION BOX Q200T 2-2 models L1 L2 L3 N for all other models CALC LIGHTING 1 PH MOTOR FORECOURT (3x1.5mm²...
Quantium 110 & 210 Installation Manual Installation 5.6.3 COMMUNICATIONS WIRING (WWC HEAD ONLY) Communications wiring will vary according to the different software protocols. Comms connections are made by either :- • Direct wiring into a connector on the Comms board •...
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Installation Quantium 110 & 210 Installation Manual WIRED INTO COMMS JUNCTION BOX 1) Follow the instructions given in section 4.6 to access the hydraulic area. Locate the relevant Comms Junction Box in the hydraulic area. 2) Unlock the four screws on the junction box cover and remove completely.
Installation Quantium 110 & 210 Installation Manual 5.6.4 OPT COMMUNICATIONS OPTION OPT Comms (Q210 only) OPTimum Power/I/O OPTimum Power/I/O Distribution Board Distribution Board OPT 012LX OPT 012LX COMMS COMMS DIT POWER SUPPLY UNIT Vapour Barrier Vapour Barrier 2x2x0,5mm 2x2x0,5mm Comms...
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Quantium 110 & 210 Installation Manual Commissioning CONTENTS COMMISSIONING ..................... 6-2 Test and programming the Dispenser ..............6-2 6.1.1 Program the Dispenser ................ 6-2 6.1.2 Dispenser Functions................6-2 6.1.3 Test the Dispenser ................6-2 Calibration of the Dispenser ................. 6-3 6.2.1...
Quantium 110 & 210 Installation Manual COMMISSIONING The procedures in this section are Tokheim recommended procedures for commissioning the dispenser but differences may exist in the standards relating to commissioning in different countries and local regions, in which case the local and/or national standards must be employed.
• Test the meters are within the legal requirements:- - Lift each nozzle and deliver approximately 20 litres into a Tokheim approved calibrated container until all air and fuel substitute has been expelled through the nozzle and/or air vent pipes.
Commissioning Quantium 110 & 210 Installation Manual 6.2.2 ELECTRONIC CALIBRATION OF THE MPE PULSER Refer to separate MPE Pulser Manual for more detailed information. Each MPE pulser is required to be set up and configured independently. IMPORTANT - To perform EC, the EC function must be turned ON and the TC function must be switched OFF.
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Quantium 110 & 210 Installation Manual Commissioning TEST FILLING PROCEDURE • Do a test filling at maximum flow rate into a W&M calibrated container. • S top the delivery manually when the exact nominal volume of the can is displayed on the calculator display.
Commissioning Quantium 110 & 210 Installation Manual 6.2.3 TEMPERATURE COMPENSATION FUNCTION Refer to separate MPE Pulser Manual for more detailed information. To set the temperature compensation (TC) function:- Press ON to start configuration. M P E 0 1 . 0 7 D 3 3 F A choice of menus will be displayed.
Quantium 110 & 210 Installation Manual Commissioning Final Checks • Check that all W&M requirements have been fulfilled. • Where applicable, use the UAK to check the limit of the High Speed Diesel as per W&M regulations. • Where applicable, note the readings on the electronic and mechanical totalisers.
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TM80 : TOKHEIM METER HSM : HIGH SPEED MASTER VHSM : VERY HIGH SPEED MASTER HBEF : HIGH BLEND ETHANOL FUELS VR : VAPOUR RETURNS TQP-RS : TOKHEIM QUALITY PUMP - REGULAR SPEED HOM : HYDRAULIC OPTION MODULE Document Ref 947571-001 Rev 2...
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+971 4 881 4463 tokheim@emirates.net.ae Italy United Kingdom Tokheim Sofitam Italia S.r.l. Unit 1, Baker Road As Tokheim regularly improves its prod- Quattordio Km 10800 West Pitkerro Industrial Estate ucts to ever better respond to evolving S.P. 26 Dundee DD5 3RT...
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