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WALTERSCHEID ZWL 30 Installation And Operating Instructions Manual

Forced steering device forced steering components - retrofit kit
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BA_TASC_400013
MONTAGE- UND BETRIEBSANLEITUNG
INSTALLATION AND OPERATING INSTRUCTIONS
INSTRUCTIONS DE MONTAGE ET D'UTILISATION
ZWANGSLENKUNG ZWL 30 UND ZWL 50
ZWANGSLENKUNGSBAUTEILE - NACHRÜSTSATZ
FORCED STEERING DEVICE ZWL 30 AND ZWL 50
FORCED STEERING COMPONENTS - RETROFIT KIT
DIRECTION FORCÉE ZWL 30 ET ZWL 50
COMPOSANTS DE DIRECTION FORCÉE - KIT DE MISE À NIVEAU
WICHTIGE HINWEISE:
siehe separates Dokument BA_TASC_400002, www.walterscheid.com/downloads/
IMPORTATANT NOTES:
see separate document BA_TASC_400002, www.walterscheid.com/downloads/
NOTES IMPORTANTES:
voir annexe ou document séparé BA_TASC_400002, www.walterscheid.com/downloads/
Version c
Walterscheid GmbH | Hauptstraße 150 | D-53797 Lohmar
Tel.: +49 2246 12-0 | Fax: +49 2246 12-3501
www.walterscheid.com
30.03.2022

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Summary of Contents for WALTERSCHEID ZWL 30

  • Page 1 30.03.2022 ZWANGSLENKUNG ZWL 30 UND ZWL 50 ZWANGSLENKUNGSBAUTEILE - NACHRÜSTSATZ FORCED STEERING DEVICE ZWL 30 AND ZWL 50 FORCED STEERING COMPONENTS - RETROFIT KIT DIRECTION FORCÉE ZWL 30 ET ZWL 50 COMPOSANTS DE DIRECTION FORCÉE - KIT DE MISE À NIVEAU WICHTIGE HINWEISE: siehe separates Dokument BA_TASC_400002, www.walterscheid.com/downloads/...

  • Page 2: Installation

    FORCED STEERING DEVICE ZWL 30 AND ZWL 50 TECHNICAL DATA AND DESIGNATIONS: DESCRIPTION AND APPLICATION: Forced steering components are used to transfer steering forces between the towing vehicle and trailer. The central element for connection to the handlebar of the trailer can be a 50 mm ball or a 30 mm pin.
  • Page 3 The ball 50 or the bolt 30 has to be mounted in the distance given by the trailer manufacturer according to the ball 80. Usually this is corresponding to the measurements of ISO 26402 (see Figure 1). In case of application of Walterscheid-towing frames this is generally given. To reach these or other dimensions Walterscheid offers different distance plates.

  • Page 4: Operation

    > Mount ZWL50KUN (3) using hexagon head screws M20x80 (4) as described under 2.1. If adapters are mounted on both sides of the ball-type drawbar, it is necessary to replace the lower retainer pin with the separately available collar bolt. This allows the retainer to be removed for adjust- ment when the adapters are fitted.

  • Page 5: Maintenance

    (Grease type: lithium saponified, consistency class: NL-GI2). IMPORTANT: Use only original Walterscheid spares when replacing parts. If the vehicle owner does not have the appropriate skilled workers and the necessary technical equipment, the replace- ment may only be performed by a specialist workshop.
  • Page 6 28,5 Sherical plain bearing  30 Table 2 For convenient checking of some wear limits, a separately available Walterscheid test gauge can be used. If the wear limits are reached, the ball coupling and/or the ball must be replaced. WARNING: SAFETY NOTES: >...
  • Page 7 BILD 1 FIGURE 1 Figure 3 ISO 26402— Location of connecting point(s) of tractor (50 mm ball) in relation to 80 mm ball-type coupling device BILD 2 BILD 3 BILD 4 BILD 5 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 Gerade Anordnung mit Winkelige (15°) Anord- Gerade Anordnung mit...
  • Page 8 BILD 6 BILD 7 FIGURE 6 FIGURE 7 Gerade Anordnung mit Winkelige (15°) Bolzen 30 / Straight Anordnung mit Bolzen 30 arrangement with pin 30 / / Angular arrangement Arrangement droit avec le with pin 30 / Arrangement boulon 30 angulaire avec le boulon Typ/type: ZWL30KU Typ/type: ZWL30KUW15...
  • Page 9 BILD 9 FIGURE 9 Legende: Legend: Légende : 1 ..Kugel 50 1 ..ball 50 1 ..boule 50 2 ..Niederhalter 50 2 ..retainer 50 2 ..dispositif de retenue 50 3 ..Federstecker 3 ..spring pin 3 ..
  • Page 10 BILD 10 FIGURE 10 Legende: Legend: Légende : 1 ..Kugel 50 1 ..ball 50 1 ..boule 50 2 ..Niederhalter 50N 2 ..retainer 50N 2 ..dispositif de retenue 50N 3 ..Ring 3 ..ring 3 ..
  • Page 11 BILD 11 FIGURE 11 Legende: Legend: Légende : 1 ..Kugelträger 1..ball carrier 1 ..porte-boule 2 ..Stiftschraube 2..stud screw 2 ..boulon de maintien 3 ..Mutter M16 3..nut M16 3 ..écrou de vis M16 4 ..
  • Page 12 BILD 12 FIGURE 12 Anhängebock mit fester Kugel 80 und ZWL50KUN Towing frame with fixed ball 80 and forced steering device ZWL50KUN Support d'attelage avec boule fixe 80 et ZWL50KUN BILD 13 FIGURE 13 Anhängebock mit Kugelbock KB und ZWL50KBN Towing frame with ball coupling 80 and forced steering device ZWL50KBN Support d'attelage avec boule d'attelage KB et ZWL50KBN BA_TASC_400013_ZWL.docx...
  • Page 13 BILD 14 FIGURE 14 Legende: Legend: Légende : 1 ..Kugelbalken KBa 1 ..ball drawbar KBa 1 ..barre à boules KBa 2 ..Adapter 525 2 ..adapter 525 2 ..adaptateur 525 3 ..Distanzstück 3 ..distance plate 3 ..
  • Page 14 BILD 16 FIGURE 16 Legende: Legend: Légende : 1 ..Kugelbalken KBa 1 ..ball drawbar KBa 1 ..barre à boules KBa 2 ..Gehäuse 8300 ZWL 2 ..housing 8300 ZWL 2 ..logement 8300 ZWL 3 ..ZWL50KUN 3 ..
  • Page 15 BILD 18 FIGURE 18 Verdrehsicherung / anti-rotation device / dispositif anti-rotation BILD 19 FIGURE 19 BA_TASC_400013_ZWL.docx...
  • Page 16 BILD 20 FIGURE 20 Gelenklager 30/ spherical plain bearing 30 / rotules lisses 30 BA_TASC_400013_ZWL.docx...

This manual is also suitable for:

Zwl 50