Related Manuals for Wilo Helix VE 11kW-IE5
Summary of Contents for Wilo Helix VE 11kW-IE5
- Page 1 Pioneering for You Wilo-Helix VE 11/15/18,5/22kW – IE5 Wilo-MVIE 11/15/18,5/22kW – IE5 Installation and operating instructions 4 257 897-Ed.01 / 2022-10-Wilo...
- Page 2 Fig. 1...
- Page 3 Fig. 2 - HELIX VE 10-16...
- Page 4 Fig. 2 - HELIX VE 22-36-52...
- Page 5 Fig. 3 - HELIX VE 10-16 Fig. 6 - HELIX VE 10-16 Fig. 4 - HELIX VE 10-16 MOT. 230-400V (220-380V/240-415V) ≤4 KW (mm) Type 80 D50 100 2 x M12 4 x Ø 13 HELIX VE10… PN16 130 251 215 181 200 90 D50 100 2 x M12 4 x Ø 13 HELIX VE16…...
- Page 6 Fig. 4 - HELIX VE 22-36-52 Material code -2 (mm) Type Helix VE 22 PN16/PN25 130 296 215 250 300 90 DN50 125 4 × M16 PN16 4 × M16 16 × Helix VE 36 250 320 105 DN65 145 Ø14 PN25 8 ×...
- Page 7 Fig. 4 - MVIE 70-95 (mm) Type ØD 4 X ØD MVIE 70 PN16/PN25 261 280 MVIE 95 PN16/PN25...
- Page 8 Fig. 8 Fig. 9 HELIX - VE 22-36-52...
- Page 9 Fig. A1...
- Page 10 Fig. 2D Fig. 4D Fig. 3D...
- Page 11 Installation and operating instructions...
- Page 12 • identifiers for connections, • Guards protecting against touching moving • rating plate, components (such as the coupling) must not be • warning stickers, removed whilst the product is in operation. WILO SE 10/2022...
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Page 13: Transport And Temporary Storage
• Only allow Wilo customer service to dismantle and install the motor flange and the bearing impacts and any external influences (humidity, frost etc.). plate for maintenance and repair work. Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5... -
Page 14: Product Information
Pump material code 3 = pump casing GJL-250 + coat + hydraulic stainless steel 304 Pipe connection 16 = PN16 25 = PN25 E = EPDM O rings (WRAS/KTW) V = FKM O-rings 3 = Three-phase 1 = Single-phase WILO SE 10/2022... - Page 15 The operation of the pump is not affected at any time. - Outline and connection dimensions (Fig. 4). Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
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Page 16: Description And Function
(a – suction, b – discharge) ment range). 10 - Lifting hook Use only accessories that are new. Fig. A1, A2, A3, A4 1 - Block of DIP switches 2 - Pressure sensor 3 - Tank 4 - Insulation valve of the tank WILO SE 10/2022... -
Page 17: Installation And Electrical Connection
- For heavy pumps, install a lifting hook (Fig. 2, pos. 10) above the pump to facilitate its disassembly. Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5... - Page 18 • Before any work on the converter, wait for 5 minutes after disconnecting the power supply. • Check that all electrical connections and con- tacts are not live. • Check that the pressure connection terminals have been allocated correctly. WILO SE 10/2022...
- Page 19 English - The cables for the sensor, the external instruc- tion, the inputs [Ext. Off] and [Aux] must be shielded. Power (kW) 18.5 Cable shielding 1×M32/40 1×M20 1×M16 2×M12 Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
- Page 20 As soon as the power supply to the converter is between the pump and the power supply, the activated, a 2-second display test is carried out harmonic current content will be reduced. during which all characters on the display are shown. WILO SE 10/2022...
- Page 21 NOTICE: Terminals IN1, IN2, GND and Ext. Off meet the requirements for “safe isolation” (in acc. with EN 61800-5-1) at the mains terminals as well as at SBM and SSM terminals (and vice versa). Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
- Page 22 • Control with a differential pressure sensor the rotary knob ... by an external setpoint • In “PID control” mode ... of the setpoint with • Control with a temperature sensor or delivery the rotary knob rate sensor..by an external setpoint WILO SE 10/2022...
- Page 23 IN1 and IN2 sensors: Position [C4] • 2 wires ([20 mA/10 V] / +24 V) Ext. Off 20 mA/10 • 3 wires ([20 mA/10 V] / 0 V / +24 V) +24 V IN2 sensor IN1 sensor Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
- Page 24 100 % 100 % Between 0 and 1 V, the cable is considered cut Safety area Value Value in % of in % of the the sensor’s sensor’s measurement measurement range range Voltage input (V) Voltage input (V) WILO SE 10/2022...
- Page 25 Safety area Safety area Setpoint Setpoint in % of in % the sensor’s of the sensor’s measurement measurement range range Current input (mA) Voltage input (V) Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
- Page 26 • DIP switch 2 is used to activate or deactivate the burns or other injuries. “Access lock” (see section 8.3.6.5). - Open the guard valve on the discharge side fully (3). Relay - Close the priming/drain plug (5a). (see section 10) WILO SE 10/2022...
- Page 27 All the pressures indicated by the pump are measured in relation to the atmospheric pres- sure, except when a differential pressure sensor is used. Example of display status page Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
- Page 28 (sensor: accuracy: ≤ 1 %; using between 30 % pump or installation. and 100 % of the measuring range). • For entry into service, the set pressure should be set at 60 % of the pump’s maximum pressure. WILO SE 10/2022...
- Page 29 Adjustment in “PID control” mode (Switch 1 = OFF in “OPERATION” position) Type of control Pump Setpoint setting Information Service Appears when an Error error is activated acknowledgement Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
- Page 30 • Press the rotary knob to validate this choice. The display will switch to menu <2.0.0.0> (Fig. A8). • Select the operating mode in menu <2.0.0.0> and validate. • Select menu <5.0.0.0> to access all the converter’s parameters (Fig. A9). • After performing the adjustments, put DIP switch 1 in the OFF position (Fig. A1, pos. 1). WILO SE 10/2022...
- Page 31 English Fig. EASY menu Adjusting the EASY menu (Fig. A3) Setpoint setting Selecting the operating mode EXPERT menu Pump Information Adjusting the EXPERT menu (Fig. A4) Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
- Page 32 “Delta”: 50 % -> 100 % IN1 sensor input Selection of the measurement range: IN1 sensor input Selection of the signal type: IN2 external setpoint input: OFF IN2 external setpoint input: ON IN2 external input Selection of the signal type: WILO SE 10/2022...
- Page 33 IN2 external input Selection of the signal type: PID parameter selection: “P”: -30.0 -> +30.0 PID parameter selection: “I”: 10 ms -> +300 s PID parameter selection: “D”: 0 ms -> +300 s Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
- Page 34 Selection of SBM relay Factory setting return: ON / OFF Return to factory setting after validating Selecting the application: open hydraulic loop the application change and closed hydraulic loop Other adjustments 2 Units m / bar / ft / psi WILO SE 10/2022...
- Page 35 Operating hours Consumption Power supply cut counter States SSM relay SBM relay “Ext. Off” input Pump data Pump type key Application controller software version Motor controller software version Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
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Page 36: Maintenance
Close the guard valves, open completely the drain-priming plug and the air bleed screw. Service life: 10 years depending on the oper- ating conditions and whether all requirements described in the operation manual have been met. WILO SE 10/2022... -
Page 37: Faults, Causes And Remedies
The tank does not have enough capacity Change it or add another to the installation for the installation If the fault cannot be resolved, please contact Wilo customer service. Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5... - Page 38 (until manual intervention). Example: 6 defects with a variable duration within Active 24 hours. relay The state of the SBM relay is “Available transfer”. Relay at rest Active relay Relay at rest Rolling 24 hrs WILO SE 10/2022...
- Page 39 24 V power supply voltage Check the sensors and their E077 0 s 0 s Unlimited 60 s of sensors faulty connections Converter internal E--- 0 s 0 s Unlimited Call customer service 60 s malfunction Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5...
- Page 40 The system returns to the status page. NOTICE: If time for the resolution of the mal- function remains after error signal (e.g.: 300 s), then the error must always be acknowledged manually. The auto reset timer is inactive and “- - -” displayed. WILO SE 10/2022...
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Page 41: Spare Parts
For further information on recycling, go to www.wilo-recycling.com. Subject to change without prior notice. Installation and operating instructions – Wilo-Helix VE / MVIE 11/15/18,5/22kW – IE5... - Page 48 Local contact at www.wilo.com/contact WILO SE Wilopark 1 D-44263 Dortmund Germany T +49(0)231 4102-0 F +49(0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...
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