Related Manuals for TLV EF200
Summary of Contents for TLV EF200
- Page 1 172-65639M-01 (EF200) 13 April 2018 Vortex Flowmeter EF200 Copyright © 2018 by TLV CO., LTD. All rights reserved...
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Page 2: Table Of Contents
4. Electrical Connection..................18 4.1 Connecting the Transmitter ..................18 4.2 Wiring Diagrams ....................... 19 4.3 Connecting to TLV EC351 Flow Computer and Parameter Settings ....... 20 4.4 Connecting the Remote Version ................21 5. Operation ......................23 5.1 Display and Operating Elements ................23 5.1.1 Operating Display .................... - Page 3 11. Flow Rate Data ....................73 11.1 Flow Rate for Saturated Steam (kg/h) ..............73 11.2 Flow Rate for Air or Water (m /h) ................74 11.3 Function Matrix Details ................... 75 12. Product Warranty................... 76 13. Service ......................77 172-65639M-01 (EF200) 13 Apr 2018...
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Page 4: Safety Instructions
1. Safety Instructions 1.1 Correct Usage • The EF200 measuring system is used to measure the flow of saturated steam, superheated steam, air and water. Do not use to measure the flow of toxic, flammable or otherwise hazardous fluids. Use this system only as intended. -
Page 5: Installation, Commissioning And Operation
• Observe all local regulations governing the opening and repair of electrical devices. 1.5 Repairs, Dangerous Chemicals Warning! The following procedures must be carried out before an EF200 is sent to TLV for repair: Warning! NOTE: References to use with hazardous fluids are for customers having special permission and a signed contract with TLV for hazardous use. -
Page 6: System Description
-200 to +400 °C and at nominal pressures of up to 4.96 MPaG (49.6 barg). EF200 can measure the volumetric flow rate in operation and can be programmed to supply the flow rate in mass, energy or corrected volume units via temperature measurements by the internal temperature sensor. -
Page 7: Steam Dryness Fraction Calculator
2,438 2,534 158.9 1,131 2,820 2,931 165.0 1,283 3,200 3,326 170.5 1,435 3,579 3,720 175.4 1,057 1,586 3,955 4,111 179.9 1,158 1,737 4,333 4,503 184.1 Consult TLV for measurable flow rate data in imperial units. 172-65639M-01 (EF200) 13 Apr 2018... -
Page 8: Mounting And Installation
IP66/67, Type 4X enclosure Temperature Ranges • The maximum allowable ambient and process temperatures must be observed (see 6.1.6). • Ensure both pipeline heat insulation and mounting position conditions are met (see 3.3). 172-65639M-01 (EF200) 13 Apr 2018... -
Page 9: Installation Conditions
A vortex flowmeter requires a fully developed flow profile as a prerequisite for measuring volume accurately. The following points must therefore be noted when mounting the EF200 in the pipeline. Pipe Inner Diameter When ordering, ensure that the nominal diameter and pipe schedule... -
Page 10: Flow Conditioner (Rectifier)
Two 90° Elbows (3-Dimensional) and Flow Conditioner: Flow Conditioner Combination Pipe (Elbows & Eccentric Reducer etc.) and Flow Conditioner: A = Upstream Figure 4-2 B = Downstream Upstream and D = Nominal Diameter Flow Conditioner downstream piping requirements 172-65639M-01 (EF200) 13 Apr 2018... -
Page 11: Installation Orientation
3.3.3 Installation Orientation The EF200 can be mounted in any direction in the piping. An arrow on the meter body shows the direction of flow. For measuring liquids in vertical pipes, the meter should be installed with an upwards flow... -
Page 12: Pipeline Heat Insulation
Caution! Removing the transmitter from the housing support is to be carried out by qualified TLV appointed service personnel only! Caution! 3.3.7 Ensuring accurate measurements In some cases where steam is mixed with condensate, it may not be possible to obtain accurate flow rate measurements. -
Page 13: Other Considerations
When installing a bypass line, use upstream and downstream valves of a type that does not disturb the flow profile, and secure sufficient length of straight pipe. Bypass Valve Direction of Flow Ball Valve Ball Valve EF200 172-65639M-01 (EF200) 13 Apr 2018... -
Page 14: Mounting The Flowmeter
Gaskets that protrude into the flow affect vortex formation behind the bluff body and lead to inaccurate measurement. Therefore, the gaskets delivered by TLV come with a slightly larger inner diameter than the measuring pipe. -
Page 15: Mounting The Transmitter (Remote Version)
(optional) Unit: mm Caution! Take care not to overtighten the nuts when installing the remote transmitter on piping. Caution! The transmitter housing is constructed from die-cast aluminum, therefore may be damaged. (Recommended torque: 5 N⋅m) 172-65639M-01 (EF200) 13 Apr 2018... -
Page 16: Transmitter Housing / Display (Mounting/Rotating)
3.6 Transmitter Housing / Display (Mounting/Rotating) Rotating the Transmitter Housing The transmitter housing of EF200 can be rotated on the housing support up to 350° clockwise or counterclockwise to reposition the optional local display for easy reading. This is carried out as follows (see Fig. 11): 1. -
Page 17: Protect The Transmitter Against Direct Sunlight
If installation outdoors in an uncovered location in unavoidable, installing the optional sunshade is recommended. (This is not required when installing compact version with the transmitter oriented downwards.) Figure 13 Installing the optional sunshade 172-65639M-01 (EF200) 13 Apr 2018... -
Page 18: Electrical Connection
Procedure for connecting the transmitter To remove a cable from the terminal, use a flat-blade screwdriver to push the slot between the two terminal holes while simultaneously pulling the cable end out of the terminal. 172-65639M-01 (EF200) 13 Apr 2018... -
Page 19: Wiring Diagrams
4.2 Wiring Diagrams EF200 Only, Connecting Power Supply Power Supply – +24V Figure 15 Power Supply DC24V Frequency (Pulse) Output for an Electronic Counter or PLC Electric Counter or PLC (Open collector input) Power Supply – +24V Figure 16 Pulse output to electronic... -
Page 20: Connecting To Tlv Ec351 Flow Computer And Parameter Settings
4.3 Connecting to TLV EC351 Flow Computer and Parameter Settings Figure 18 Connecting to TLV flow NOTE: - Assign temperature to the analog output computer EC351 - Shielded cable recommended for analog output EF200 Pulse Output Settings Submenu Parameter Selection... -
Page 21: Connecting The Remote Version
Terminal 3 = yellow cable Terminal 4 = green cable 5. Correct the cable shield via the cable strain relief. 6. Screw the housing cover back onto the transmitter housing, then reposition the securing clamp and tighten. 172-65639M-01 (EF200) 13 Apr 2018... - Page 22 For non-standard specifications, there may be cases in which the signal cable has no plug and requires terminal connection identical to the sensor housing. Caution! Consult TLV for cable connection methods. Connection Cable Specifications 4 × 2 × 0.34 mm...
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Page 23: Operation
5. Operation The EF200 has a number of functions that the user can individually set according to process conditions. The display consists of max. of 4 lines; this is where measured values and/or status variables are displayed. You can change the assignment of the display lines to different variables to suit your needs and preferences. -
Page 24: Navigation View
The direct access code for the parameter you are navigating to (e.g. 0022-1) – If a diagnostic event is present, the diagnostic behavior and status signal – • Of the wizard: If a diagnostic event is present, the diagnostic behavior and status signal – 172-65639M-01 (EF200) 13 Apr 2018... - Page 25 Expert Appears: • In the menu next to the "Expert" section • At the left in the navigation path in the "Expert" menu NOTE: This menu is for use by TLV technical service personnel only. Submenus, wizards, parameters Symbol Meaning...
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Page 26: Editing View
Selection of letters from a to z Selection of special characters Confirms selection Switches to the selection of the correction tools Exits the input without applying the changes Clears all entered characters Correction keys under 172-65639M-01 (EF200) 13 Apr 2018... -
Page 27: Operating Elements
Reduces the contrast (brighter setting). Plus/Enter key combination (press and hold down the keys simultaneously) Increases the contrast (darker setting). Minus/Plus/Enter key combination (press the keys simultaneously) – For operational display Enables or disables the keypad lock. 172-65639M-01 (EF200) 13 Apr 2018... -
Page 28: Navigating The Operation Menu (Basic Operation Of The Function Matrix)
• Operation • Setup • Diagnostics • Expert Example: Setting the number of displayed measured values to “2 values” The mark indicates the current setting. Press for 2 seconds 172-65639M-01 (EF200) 13 Apr 2018... -
Page 29: Calling Up Help Text
Keylock on appears. Switching off the keypad lock The keypad lock is switched on. Press the keys simultaneously. – The message Keylock off appears on the display: The keypad lock is switched off. 172-65639M-01 (EF200) 13 Apr 2018... -
Page 30: Technical Data
[ ��/�� ] 15 - 300 mm → �� ��� [ ����/�� ������ Full Scale Value: • Gas, steam: v = 75 m/s (DN 15: v = 46 m/s) • Liquids: v = 9 m/s 172-65639M-01 (EF200) 13 Apr 2018... -
Page 31: Output
100 Hz • Switch output: Binary, conductive or non-conductive Can be set to status, limit values for all measured variables or diagnostic behavior Signal on Alarm Output behavior for alarm can be configured for current/pulse/frequency/switch output 172-65639M-01 (EF200) 13 Apr 2018... -
Page 32: Power Supply
DC sparkover voltage : 400 to 700 V Trip surge voltage : <800 V Capacitance at 1 MHz : <1.5 pF Nominal discharge current : 10 kA (8/20µs) : -40 to +85 °C Temperature range 172-65639M-01 (EF200) 13 Apr 2018... -
Page 33: Performance Characteristics
• Remote Version – Sensor: -40 to +80 °C Display can be read between -20 °C and +60 °C Caution! When mounting outside, TLV recommends to protect the device from direct sunlight with a sunshade (optional part), Caution! especially in warmer climates with high ambient temperatures. -
Page 34: Mechanical Construction
ASME class 150, 300 [bar] -200 -100 0 100 200 300 400 [°C] Limiting Flow See flow rate data in section 11.1 Pressure Loss TLV will calculate and provide pressure loss data on request 6.1.7 Mechanical Construction Dimensions See 6.2 to 6.5 Weight See 6.2 to 6.5... -
Page 35: User Interface
Remote Operation Can be operated using the following tools. • HART communication 6.2 Remote Transmitter Dimensions Electrical Cable Connection LED Display Connecting Cable Port Figure 23 Dimensions of transmitter, remote Weight: 2.4 kg Unit: mm version 172-65639M-01 (EF200) 13 Apr 2018... -
Page 36: Ef200W Dimensions - Flangeless Connection
64.0 262.0 232.3 ” 42.0 82.0 270.5 240.8 2” 53.5 92.0 277.5 247.8 3” 80.3 127.0 291.5 261.8 104.8 157.2 4” 304.0 274.3 (DIN) 102.3 – 157.2 303.2 273.5 (JIS) 6” 156.8 215.9 330.0 300.3 172-65639M-01 (EF200) 13 Apr 2018... -
Page 37: Ef200F Dimensions - Flanged Connection
78.0 288.2 258.5 28.4 228.6 24.5 102.4 300.1 270.4 31.8 279.4 25.4 154.2 324.8 295.1 317.5 36.6 342.9 202.7 42.0 353.4 323.7 381.0 406.4 254.5 48.0 379.3 349.6 444.5 482.6 304.8 60.0 404.4 374.7 520.7 172-65639M-01 (EF200) 13 Apr 2018... - Page 38 (mm) (kg) 10/20K 16.1 254.0 224.3 10/20K 27.2 260.4 230.7 10/20K 41.2 268.5 238.8 52.7 275.3 245.6 78.1 288.2 258.5 102.3 300.1 270.4 151.0 324.8 295.1 202.7 353.4 323.7 254.5 379.3 349.6 304.8 404.4 374.7 172-65639M-01 (EF200) 13 Apr 2018...
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Page 39: Ef200R Dimensions - Flanged Connection
238.8 PN10-40 45.0 22.0 260.4 230.7 PN10-40 56.5 25.0 288.2 258.5 PN10/16 22.0 87.0 268.5 238.8 PN25/40 26.5 PN10/16 25.0 112.0 275.2 245.5 PN25/40 31.0 PN10 24.0 PN16 146.3 324.8 295.1 PN25 30.0 PN40 36.5 172-65639M-01 (EF200) 13 Apr 2018... -
Page 40: Dimensions Of Flow Conditioner (Optional)
(mm) (kg) 51.1 0.03 56.5 0.04 69.2 0.12 74.3 88.2 97.7 106.6 138.4 10.1 151.3 176.5 13.3 182.6 223.6 20.0 274.0 12.3 26.3 309.0 15.8 340.0 25.7 33.0 363.0 27.5 404.0 36.4 39.6 402.0 44.6 172-65639M-01 (EF200) 13 Apr 2018... - Page 41 Size Press. Centering Ø Weight D1/D2 (mm) Rating (mm) (mm) (kg) 10/20K 60.3 0.06 10/20K 76.3 0.14 81.3 10/20K 91.3 0.31 10/20K 106.6 0.47 136.3 10.1 142.3 161.3 13.3 167.3 26.3 15.8 19.1 39.6 26.5 172-65639M-01 (EF200) 13 Apr 2018...
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Page 42: Commissioning
Totalizer 1 to 3 NOTE: • TLV will preconfigure the parameters necessary for measurement after determining the customer’s specification. Note! • See 4.3 for more information when using EF200 in combination with TLV EC351 Flow Computer. 172-65639M-01 (EF200) 13 Apr 2018... -
Page 43: Device Functions
Simulates various process variables, device alarm mode and Simulation 8.2.25 signal output without a real flow situation For use by TLV technical Expert 8.2.26 personnel. TLV does not disclose access codes to users. 172-65639M-01 (EF200) 13 Apr 2018... -
Page 44: Setting The Operating Language
If an incorrect access is entered, the user obtains the access rights of the “Operator” role. NOTE: The “Expert” status is assigned only to TLV technical personnel. TLV does not disclose access codes to users. 172-65639M-01 (EF200) 13 Apr 2018... -
Page 45: Display: Operation → Display
Specify start value for totalizer. (Signed floating-point number) Preset value 1 to 3 Factory setting: 0 m Reset all totalizers to 0 and start. Reset all totalizers • Cancel • Reset + totalize Factory setting: Cancel 172-65639M-01 (EF200) 13 Apr 2018... -
Page 46: Medium Selection: Setup → Medium Selection
NOTE: - In the Select gas type parameter, the User-specific gas option is selected, or - In the Select liquid type parameter, the User-specific liquid option is selected. • Heat • Calorific value Factory setting: Heat 172-65639M-01 (EF200) 13 Apr 2018... -
Page 47: Current Output: Setup → Current Output
• Min. • Max. • Last valid value • Actual value • Defined value Factory setting: Max. Enter current output value in alarm condition. Failure current Setting range: 3.59 to 22.5 mA Factory setting: 22.5 mA 172-65639M-01 (EF200) 13 Apr 2018... -
Page 48: Pulse/Frequency/Switch Output: Setup → Pulse/Frequency/Switch Output
• No pulses Factory setting: No pulses NOTE: This function is available when the operating mode is Invert output signal set to “pulse output”. Invert the output signal. • No • Yes Factory setting: No 172-65639M-01 (EF200) 13 Apr 2018... - Page 49 Setting range: 0.0 to 1250.0 Hz Factory setting: 0.0 Hz NOTE: This function is available when the operating mode is Invert output signal set to “frequency output”. Invert the output signal. • No • Yes Factory setting: No 172-65639M-01 (EF200) 13 Apr 2018...
- Page 50 Factory setting: Depends on customer specifications. NOTE: This function is available when the operating mode is Switch-off value set to “switch output”. Enter measured value for the switch-off point. (Signed floating-point number) Factory setting: Depends on customer specifications. 172-65639M-01 (EF200) 13 Apr 2018...
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Page 51: Display: Setup → Display
• Totalizer 1 • Totalizer 2 • Totalizer 3 • Current output 1 Factory setting: Depends on customer specifications. 0% bargraph value 1 Enter 0% value for bar graph display. (Signed floating-point number) Factory setting: 0 m³/h 172-65639M-01 (EF200) 13 Apr 2018... -
Page 52: Output Conditioning: Setup → Output Conditioning
Enter on value for low flow cut off. (Positive floating-point On value low flow number) cutoff Factory setting: 0 Enter off value for low flow cut off. Off value low flow cutoff Setting range: 0 to 100.0% Factory setting: 50% 172-65639M-01 (EF200) 13 Apr 2018... -
Page 53: System Units: Setup → Advanced Setup → System Units
Factory setting: Depends on customer specifications. Corrected volume Select corrected volume unit. (The selected unit is taken from unit corrected volume flow unit parameter.) • Nl, Nm , Sm , Sft , UserCrVol Factory setting: Depends on customer specifications. 172-65639M-01 (EF200) 13 Apr 2018... - Page 54 • Pa s, cP, P Factory setting： Pa s Select length unit for nominal diameter. Length unit The selected unit is taken from inlet run and mating pipe diameter. • mm, m, in, ft Factory setting：mm 172-65639M-01 (EF200) 13 Apr 2018...
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Page 55: Medium Properties: Setup → Advanced Setup → Medium Properties
Enter gross calorific value to calculate the energy flow. Calorific value (Positive floating point number) Factory setting: 50 000 kJ/kg Enter real gas constant Z for gas under operation conditions. Z-factor Setting range: 0.1 to 2.0 Factory setting: 1 172-65639M-01 (EF200) 13 Apr 2018... -
Page 56: Gas Composition: Setup → Advanced Setup →Medium Properties → Gas Composition
• 2nd temperature delta heat Factory setting: Off Enter atmospheric pressure value to be used for pressure Atmospheric correction. pressure (The unit is taken from the pressure unit parameter.) Setting range: 0 to 250 bar Factory setting: 1.01325 bar 172-65639M-01 (EF200) 13 Apr 2018... -
Page 57: Sensor Adjustment: Setup → Advanced Setup → Sensor Adjustment
(Example: Cannot be used in conjunction with the “Steam Dryness Fraction Calculator” option). Factory setting: Off Define length of the straight upstream piping. Inlet run Setting range: 0 to 20 m Factory setting: 0 m 172-65639M-01 (EF200) 13 Apr 2018... -
Page 58: Totalizer 1 To 3: Setup → Advanced Setup → Totalizer 1 To 3
Set display reaction time to fluctuations in the measured value. Display damping Setting range: 0.0 to 999.9 seconds Factory setting: 5 seconds Select header contents on local display. Header • Device tag • Free text Factory setting: Device tag 172-65639M-01 (EF200) 13 Apr 2018... -
Page 59: Configuration Backup Display: Setup → Advanced Setup → Configuration Backup Display
Comparison between present device data and display backup. Comparison result • Settings identical • Settings not identical • No backup available • Backup settings corrupt • Check not done • Dataset incompatible Factory setting: Check not done 172-65639M-01 (EF200) 13 Apr 2018... -
Page 60: Administration: Setup → Advanced Setup → Administration
NOTE: Using the Device reset parameter it is possible to reset the entire device configuration or some of the configuration to a defined state. • Cancel • To factory defaults • To delivery settings • Restart device Factory setting: Cancel 172-65639M-01 (EF200) 13 Apr 2018... -
Page 61: Diagnostics
(e.g. @, %, /) Factory setting: EF200 Serial number Displays the serial number of the measuring device. Max. 11-digit character string comprising letters and numbers. Firmware version Displays the device firmware version installed. Display format: xx.yy.zz 172-65639M-01 (EF200) 13 Apr 2018... -
Page 62: Measured Values: Diagnostics → Measured Values
In the assigned Process variable parameter of Totalizer 1 to 3, the current totalizer counter value and the current totalizer overflow can be displayed. Totalizer value: Current totalizer counter value Totalizer overflow: Current totalizer overflow 172-65639M-01 (EF200) 13 Apr 2018... -
Page 63: Output Values: Diagnostics → Measured Values → Output Values
Switch simulation of the frequency output on and off. Frequency • Off simulation • On Factory setting: Off Enter the frequency value for simulation. Frequency value Setting range: 0.0 to 1 250.0 Hz Factory setting: 0.0 Hz 172-65639M-01 (EF200) 13 Apr 2018... -
Page 64: Expert
(depends on the selected category) Factory setting: Off 8.2.26 Expert This menu is for use by TLV technical service personnel and does not require operation during standard flow measurement. In the event that operation of this menu is required, TLV will explain the operation procedure. -
Page 65: Configuration Of The Transmitter Housing (Display Unit)
9. Configuration of the Transmitter Housing (Display Unit) Electronics compartment cover O-ring Display module S-DAT Main electronics module Cable glands Housing filter Housing clamp I/O electronics module Terminals (spring loaded terminals, pluggable) 11 Connection compartment cover 172-65639M-01 (EF200) 13 Apr 2018... -
Page 66: Diagnostics And Troubleshooting
Device measures Configuration error or 1. Check and correct incorrectly. device is operated outside parameter configuration the application. 2. Observe limit values specified in the "Technical Data". 172-65639M-01 (EF200) 13 Apr 2018... -
Page 67: Diagnostic Message (Error Message)
• Outside its technical specification limits (e.g. outside the process temperature range) • Outside of the configuration carried out by the user (e.g. maximum flow in parameter 20 mA value) Maintenance required Maintenance is required. The measured value remains valid. 172-65639M-01 (EF200) 13 Apr 2018... - Page 68 2. Select the desired diagnostic event with and press – The message for the remedial measures for the selected diagnostic event opens. 3. Press simultaneously. – The message for the remedial measures closes. 172-65639M-01 (EF200) 13 Apr 2018...
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Page 69: Overview Of Diagnostic Information
2. Contact TLV Memory content 1. Transfer data or reset device Alarm 2. Contact TLV Device verification Device verification active, please Warning active wait. Electronic failure 1. Transfer data or reset device Alarm 2. Contact TLV 172-65639M-01 (EF200) 13 Apr 2018... - Page 70 2. Check allowed values of the medium properties Flow computer Check entered reference value Warning configuration using the document Operating incorrect Instructions Inverted data heat Check configuration of mounting Alarm location (parameter Installation direction) 172-65639M-01 (EF200) 13 Apr 2018...
- Page 71 Vibration detected Check installation Warning Vibration exceeded Check installation Alarm Degrees of 1. Control process conditions Warning superheat limit 2. Install pressure transmitter or exceeded enter correct fixed pressure value Diagnostic status is changeable. 172-65639M-01 (EF200) 13 Apr 2018...
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Page 72: Overview Of Information Events
Device verification passed I1445 Device verification failed I1459 Failed: I/O module verification I1461 Failed: Sensor verification I1512 Download started I1513 Download finished I1514 Upload started I1515 Upload finished I1552 Failed: Main electronic verification I1553 Failed: Pre-amplifier verification 172-65639M-01 (EF200) 13 Apr 2018... -
Page 73: Flow Rate Data
3171 125623 4489 177861 212.4 21030 1179 47840 2067 83866 3247 131768 4597 186561 214.9 25960 1310 59054 2296 103525 3608 162656 5108 230293 226.1 30945 1430 70394 2507 123406 3939 193893 5577 274518 235.7 172-65639M-01 (EF200) 13 Apr 2018... -
Page 74: Flow Rate For Air Or Water
0.95 0.78 0.32 1.54 1.30 0.78 1,365 3.46 1,151 2.92 1.30 2,326 5.89 1,995 5.05 1,151 2.92 5,210 13.2 4,538 11.49 1,995 5.05 8,713 22.06 1045 4,538 11.49 13,735 34.78 1648 1,387 19,700 49.89 2364 172-65639M-01 (EF200) 13 Apr 2018... -
Page 75: Function Matrix Details
11.3 Function Matrix Details 172-65639M-01 (EF200) 13 Apr 2018... -
Page 76: Product Warranty
One year following product delivery. 2. Warranty Coverage TLV CO., LTD. warrants this product to the original purchaser to be free from defective materials and workmanship. Under this warranty, the product will be repaired or replaced at our option, without charge for parts or labor. -
Page 77: Service
#302-1 Bundang Technopark B, 723 Pangyo-ro, Budang, Seongnam, Gyeonggi, 13511, Korea Tel: [82]-(0)31-726-2105 Fax: [82]-(0)31-726-2195 881 Nagasuna, Noguchi, Kakogawa, Hyogo 675-8511, Japan Tel: [81]-(0)79-427-1818 Fax: [81]-(0)79-425-1167 Head Office: 881 Nagasuna, Noguchi, Kakogawa, Hyogo 675-8511, Japan Tel: [81]-(0)79-422-1122 Fax: [81]-(0)79-422-0112 172-65639M-01 (EF200) 13 Apr 2018...
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